Assa Abloy Corbin Russwin Access 3 Technical Manual

Assa Abloy Corbin Russwin Access 3 Technical Manual

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Summary of Contents for Assa Abloy Corbin Russwin Access 3

  • Page 1 Key Systems Technical Manual...
  • Page 2 Table of Contents Technical Manual The Access 3 Advantage ....................... 3 AP Key Cuts .......................... 4 AS & AHS Key Cuts ....................... 5 Key Cutting Machines ......................6 Pinning Formula ........................7 Construction Master Keying ....................8 Visual and Concealed Key Control ..................9 Access 3 Pin Kits .........................
  • Page 3 Technical Manual The Access 3 Advantage ™ The Access 3 Key System Access 3 (AP) features a utility patented Access 3 (AHS) combines the utility The patented Access 3 system from keyway. These cylinders easily retrofit into patented keyway and side bar locking Corbin Russwin provides the right level existing hardware and are appropriate for with unique angled bottom pins that...
  • Page 4 AP Key Cuts Technical Manual AP cuts from Bow to Tip MACS-4 Bottom Pin Depth Spec. AP Key Bottom Pins (BP) Master Pins (MP) Build Up Pins (BU) Top Pin (TP) Size # Length Part No. Size # Length Part No. Size # Length Part No.
  • Page 5 Technical Manual AS & AHS Key Cuts AS & AHS cuts from Bow to Tip MACS - 4 Bottom Pin Depth Spec. AS & AHS Key Dimensions shown are to theoretical intersection Bottom Pin (BP) Master Pins (MP) Build Up Pins (BU) Top Pin (TP) Size # Length...
  • Page 6 Key Cutting Machines Technical Manual HPC Machines Access 3 Key Cutting Card # DSD# Cutter # level Machine 1200 (Blitz) C391 CW-90MC AS/AHS 1200 (Blitz) C392 CW-1012 DJ-1 Code Max DSD391 CW-90MC AS/AHS Code Max DSD392 CW-1012 DJ-1 Tiger Shark DSD391 CW-90MC AS/AHS...
  • Page 7 Technical Manual Pinning Formula Fixed Core Component Cylinders Large Format Interchangable Core Cylinders Fixed Core and LFIC Control LFIC Chambers Example Example Chambers 3 & 4 1, 2, 5 & 6 Master Key Control Key Top Pin (TP) Top Pin (TP) Change Key 13 MINUS Plug Master Key...
  • Page 8 Construction Master Keying Technical Manual Construction Master Keying (Lost/Wafer Design) for AP, AS & AHS Access 3 cylinders when master keyed are offered with the Construction master keys are to be specified and ordered convenience of construction keying when specified. This is not separately.
  • Page 9 Technical Manual Visual Key Control For Multiplex Masterkey Systems (CR keyway family shown) Nickel silver Front Side Back Side Key Bow type 38 Key Section Code (blind code • Ordering example AP Key Blank: for keyway XXXX-6PIN-38-AP designation) Key Set Symbol Keyway System •...
  • Page 10 Access 3 Pin Kits ™ Technical Manual PK-30-AP Pinning Kit The PK-30-AP Kit is used to pin AP fixed and LFIC cylinders. The heavy duty steel kit prevents pins from mixing. The kit includes: • 100 each of bottom pins sizes 0-6 •...
  • Page 11 Cylinder Parts: Technical Manual Technical Manual AP - 3500 Series Rim Item Description Part Number Comments Plug SA 758K04MSECFIN Plug finishes: 606, 626 Shell SA (Not Slotted) 758F11MFIN Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626 , 629, 630, 722, BSP, WSP Shell SA (Slotted) 758F14MFIN Bottom Pins...
  • Page 12 Cylinder Parts: Technical Manual AS - 3600 Series Rim Item Description Part Number Comments Plug 758K02MSECFIN Plug finishes: 606, 626 Shell SA (Not Slotted) 758F12MFIN Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629, 630, 722, BSP, WSP Shell SA (Slotted) 758F15MFIN Bottom Pins (L)
  • Page 13 Cylinder Parts: Technical Manual AHS - 3700 Series Rim Item Description Part Number Comments Plug SA 758K03MSECFIN Plug finishes: 606, 626 Shell SA (Not Slotted) 758F13MFIN Shell finishes: 605, 606, 611, 612, 613, 618, 619, 622, 625, 626, 629, 630, 722, BSP, WSP Shell SA (Slotted) 758F16MFIN Bottom Pins (L)
  • Page 14 Cylinder Parts: Technical Manual AP - 1500 Series Mortise Item Description Part Number Cylinder Length Comments 757K64MSECFIN 1-1/4" 757K74MSECFIN 1-3/8" Plug SA Plug finishes: 606, 626 757K84MSECFIN 1-1/2" 757K94MSECFIN 1-3/4" 757F68MFIN 1-1/4" Shell finishes: 605, 606, 611, 612, 757F78MFIN 1-3/8" Shell SA 613, 618, 619, 622, 625, 626, 757F88MFIN...
  • Page 15 Cylinder Parts: Technical Manual AP - 1501 Series Mortise Hotel Item Description Part Number Cylinder Length Comments Plug SA 758K59MSECFIN 1-1/4" Plug finishes: 606, 626 Shell finishes: 606, 606, 611, 612, Shell SA 758F46MFIN 1-1/4" 613, 618, 619, 622, 625, 626, 629, 630, 722, BSP, WSP Bottom Pins 763F002...
  • Page 16 Cylinder Parts: Technical Manual AS - 1600 Series Mortise Item Description Part Number Cylinder Length Comments 757K62MSECFIN 1-1/4" 757K72MSECFIN 1-3/8" Plug Plug finishes: 606, 626 757K82MSECFIN 1-1/2" 757K92MSECFIN 1-3/4" 757F69MFIN 1-1/4" Shell finishes: 605, 606, 611, 612, 757F79MFIN 1-3/8" Shell SA 613, 618, 619, 622, 625, 626, 629, 757F89MFIN 1-1/2"...
  • Page 17 Cylinder Parts: Technical Manual AS - 1601 Series Mortise Hotel Item Description Part Number Cylinder Length Comments Plug 758K57MSECFIN 1-1/4" Plug finishes: 606, 626 Shell finishes: 606, 606, 611, 612, Shell SA 758F47MFIN 1-1/4" 613, 618, 619, 622, 625, 626, 629, 630, 722, BSP, WSP Bottom Pins (L) 763F042...
  • Page 18 Cylinder Parts: Technical Manual AHS - 1700 Series Mortise Item Description Part Number Cylinder Length Comments 757K63MSECFIN 1-1/4" 757K73MSECFIN 1-3/8" Plug SA Plug finishes: 606, 626 757K83MSECFIN 1-1/2" 757K93MSECFIN 1-3/4" 757F70MFIN 1-1/4" Shell finishes: 605, 606, 611, 612, 757F80MFIN 1-3/8" Shell SA 613, 618, 619, 622, 625, 626, 629, 757F90MFIN...
  • Page 19 Cylinder Parts: Technical Manual AHS - 1701 Series Mortise Hotel Item Description Part Number Cylinder Length Comments Plug SA 758K58MSECFIN 1-1/4" Plug finishes: 606, 626 Shell finishes: 606, 606, 611, 612, Shell SA 758F48MFIN 1-1/4" 613, 618, 619, 622, 625, 626, 629, 630, 722, BSP, WSP Bottom Pins (L) 763F042...
  • Page 20 Cylinder Parts: Technical Manual AP - 8500 Series LFIC Cores Item Description Part Number Comments Plug 757K50MSECFIN Plug finishes: 606, 626 Core 763F58MFIN Core finishes: 606, 626 Control Sleeve 763F572 Bottom Pins 763F002 Master & Build Up Pins 763F012 Top Pins 763F012 Tumbler Springs 763F617...
  • Page 21 Cylinder Parts: Technical Manual AS - 8600 Series LFIC Cores Item Description Part Number Comments Plug 757K51MSECFIN Plug finishes: 606, 626 Core 763F59MFIN Core finishes: 606, 626 Control Sleeve 763F572 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 Master &...
  • Page 22 Cylinder Parts: Technical Manual AHS - 8700 Series LFIC Cores Item Description Part Number Comments Plug SA 757K52MSECFIN Plug finishes: 606, 626 Core 763F60MFIN Core finishes: 606, 626 Control Sleeve 763F572 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 Master &...
  • Page 23 Cylinder Parts: Technical Manual AP - 2500 Series Component (Key-in-Knob/Lever) Item Description Part Number Comments Plug SA 758K20MSECFIN Plug finishes: 606, 626 Shell 758F212 Bottom Pins 763F002 Master & Build Up Pins 763F012 Top Pins 763F027 Tumbler Springs 763F617 Spring Cover 756F858 Cap Pin Spring 585F327...
  • Page 24 Cylinder Parts: Technical Manual AP - 2501 Series Component (Key-in-Knob/Lever) Hotel Item Description Part Number Comments Plug SA 758K52MSECFIN Plug finishes: 606, 626 Shell 758F212 Bottom Pins 763F002 Master Pins 763F012 Top Pins 763F027 Tumbler Springs 763F617 Spring Cover 756F858 Cap Pin Spring 585F327 Cap Pin...
  • Page 25 Cylinder Parts: Technical Manual AS - 2600 Series Component (Key-in-Knob/Lever) Item Description Part Number Comments Plug 758K18MSECFIN Plug finishes: 606, 626 Shell 758F222 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 Master & Build Up Pins 763F012 Top Pins 763F03M...
  • Page 26 Cylinder Parts: Technical Manual AS - 2601 Series Component (Key-in-Knob/Lever) Hotel Item Description Part Number Comments Plug 758K50MSECFIN Plug finishes: 606, 626 Shell 758F222 Bottom Pins 763F002 Master Pins 763F012 Top Pins 763F027 Tumbler Springs 763F617 Spring Cover 756F858 Cap Pin Spring 585F327 Cap Pin 585F312...
  • Page 27 Cylinder Parts: Technical Manual AHS - 2700 Series Component (Key-in-Knob/Lever) Item Description Part Number Comments Plug SA 758K19MSECFIN Plug finishes: 606, 626 Shell 758F222 Bottom Pins (L) 763F042 Bottom Pins (C) 763F052 Bottom Pins (R) 763F062 Master & Build Up Pins 763F012 Top Pins 763F03M...
  • Page 28 Cylinder Parts: Technical Manual AHS - 2701 Series Component (Key-in-Knob/Lever) Hotel Item Description Part Number Comments Plug SA 758K51MSECFIN Plug finishes: 606, 626 Shell 758F222 Bottom Pins 763F002 Master Pins 763F012 Top Pins 763F027 Tumbler Springs 763F617 Spring Cover 756F858 Cap Pin Spring 585F327 Cap Pin...
  • Page 29 Technical Manual Notes...
  • Page 30 Notes Technical Manual...
  • Page 31 Technical Manual Notes...
  • Page 32 Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company. Copyright © 2013-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc.
  • Page 33 Cylinders/Keying Parts & Service Manual...
  • Page 34 Cylinder Manual...
  • Page 35 Cylinder Manual...
  • Page 36 Table of Contents Cylinder Manual...
  • Page 37 Unit 1- Required Reading Cylinder Manual...
  • Page 38 Unit 1- Required Reading Cylinder Manual...
  • Page 39 Unit 1- Required Reading Cylinder Manual...
  • Page 40 Unit 1- Required Reading Cylinder Manual...
  • Page 41 Unit 1- Required Reading Cylinder Manual...
  • Page 42 Unit 1- Required Reading Cylinder Manual...
  • Page 43 Unit 1- Required Reading Cylinder Manual...
  • Page 44 Unit 1- Required Reading Cylinder Manual...
  • Page 45 Unit 1- Required Reading Cylinder Manual...
  • Page 46 Unit 1- Required Reading Cylinder Manual...
  • Page 47 Unit 2 - Keys Cylinder Manual Key Blanks...
  • Page 48 Unit 2 - Keys Cylinder Manual...
  • Page 49 Unit 2 - Keys Cylinder Manual...
  • Page 50 Unit 2 - Keys Cylinder Manual...
  • Page 51 Unit 2 - Keys Cylinder Manual...
  • Page 52 Unit 2 - Keys Cylinder Manual...
  • Page 53 Unit 2 - Keys Cylinder Manual...
  • Page 54 Unit 2 - Keys Cylinder Manual...
  • Page 55 Unit 2 - Keys Cylinder Manual...
  • Page 56 Unit 2 - Keys Cylinder Manual...
  • Page 57 Unit 2 - Keys Cylinder Manual...
  • Page 58 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 59 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 60 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 61 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 62 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 63 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 64 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 65 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 66 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 67 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 68 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 69 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 70 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 71 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 72 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 73 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 74 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 75 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 76 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 77 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 78 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 79 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 80 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 81 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 82 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 83 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 84 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 85 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 86 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 87 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 88 Cylinder Manual Unit 3 - Cylinder Construction and Combinating...
  • Page 89 Unit 4 - Pins Cylinder Manual...
  • Page 90 Unit 4 - Pins Cylinder Manual...
  • Page 91 Unit 4 - Pins Cylinder Manual...
  • Page 92 Unit 4 - Pins Cylinder Manual...
  • Page 93 Unit 4 - Pins Cylinder Manual...
  • Page 94 Unit 4 - Pins Cylinder Manual...
  • Page 95 Unit 4 - Pins Cylinder Manual...
  • Page 96 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 97 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 98 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 99 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 100 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 101 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 102 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 103 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 104 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 105 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 106 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 107 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 108 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 109 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 110 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 111 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 112 Cylinder Manual Appendix A - Key Bitting Specs and Pin Lengths...
  • Page 113 Appendix B - Key Prefixes and Suffixes Cylinder Manual...
  • Page 114 Appendix B - Key Prefixes and Suffixes Cylinder Manual...
  • Page 115 Appendix B - Key Prefixes and Suffixes Cylinder Manual...
  • Page 116 Appendix B - Key Prefixes and Suffixes Cylinder Manual...
  • Page 117 Appendix B - Key Prefixes and Suffixes Cylinder Manual...
  • Page 118 Appendix B - Key Prefixes and Suffixes Cylinder Manual...
  • Page 119 Appendix C - Key Blank Cross Reference Cylinder Manual...
  • Page 120 Appendix C - Key Blank Cross Reference Cylinder Manual...
  • Page 121 Appendix C - Key Blank Cross Reference Cylinder Manual...
  • Page 122 Appendix C - Key Blank Cross Reference Cylinder Manual...
  • Page 123 Appendix D - Cylinder Parts Cylinder Manual...
  • Page 124 Appendix D - Cylinder Parts Cylinder Manual...
  • Page 125 Appendix E - Glossary Cylinder Manual...
  • Page 126 Appendix E - Glossary Cylinder Manual...
  • Page 127 Appendix E - Glossary Cylinder Manual...
  • Page 128 Appendix E - Glossary Cylinder Manual...
  • Page 129 Appendix E - Glossary Cylinder Manual...
  • Page 130 Appendix E - Glossary Cylinder Manual...
  • Page 131 Appendix E - Glossary Cylinder Manual...
  • Page 132 Appendix E - Glossary Cylinder Manual...
  • Page 133 Appendix E - Glossary Cylinder Manual...
  • Page 134 Appendix E - Glossary Cylinder Manual...
  • Page 135 Appendix E - Glossary Cylinder Manual...
  • Page 136 Appendix E - Glossary Cylinder Manual...
  • Page 137 Notes Cylinder Manual...
  • Page 138 Notes Cylinder Manual...
  • Page 139 Notes Cylinder Manual...
  • Page 140 These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
  • Page 141 Owner's Manual...
  • Page 142 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 143 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 144 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 145 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 146 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 147 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 148 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 149 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 150 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 151 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 152 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 153 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 154 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 155 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is...
  • Page 156 Corbin Russwin Distributor or Sales Representative. Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
  • Page 157 CK4200 Series Heavy-Duty Knob Lockset Parts Manual...
  • Page 158 CK4200 Parts Manual Table of Contents...
  • Page 159 CK4200 Parts Manual Quick Conversion...
  • Page 160 CK4200 Parts Manual Functions...
  • Page 161 CK4200 Parts Manual CK4210 Passage or Closet...
  • Page 162 CK4200 Parts Manual CK4210 Passage or Closet...
  • Page 163 CK4200 Parts Manual CK4220 - Privacy, Bedroom or Bathroom...
  • Page 164 CK4200 Parts Manual CK4220 - Privacy, Bedroom or Bathroom...
  • Page 165 CK4200 Parts Manual CK4229 - Hotel or Motel...
  • Page 166 CK4200 Parts Manual CK4229 - Hotel or Motel...
  • Page 167 CK4200 Parts Manual CK4230 - Privacy, Bedroom or Bathroom...
  • Page 168 CK4200 Parts Manual CK4230 - Privacy, Bedroom or Bathroom...
  • Page 169 CK4200 Parts Manual CK4232 - Institution or Utility...
  • Page 170 CK4200 Parts Manual CK4232 - Institution or Utility...
  • Page 171 CK4200 Parts Manual CK4251 - Entrance or Office...
  • Page 172 CK4200 Parts Manual CK4251 - Entrance or Office...
  • Page 173 CK4200 Parts Manual CK4255 - Classroom...
  • Page 174 CK4200 Parts Manual CK4255 - Classroom...
  • Page 175 CK4200 Parts Manual CK4257 - Storeroom or Closet...
  • Page 176 CK4200 Parts Manual CK4257 - Storeroom or Closet...
  • Page 177 CK4200 Parts Manual CK4261 - Entrance or Office...
  • Page 178 CK4200 Parts Manual CK4261 - Entrance or Office...
  • Page 179 CK4200 Parts Manual CK4272 - Apartment, Exit or Public Toilet...
  • Page 180 CK4200 Parts Manual CK4272 - Apartment, Exit or Public Toilet...
  • Page 181 CK4200 Parts Manual CK4275 - Dormitory...
  • Page 182 CK4200 Parts Manual CK4275 - Dormitory...
  • Page 183 CK4200 Parts Manual CK4282 - Store Door...
  • Page 184 CK4200 Parts Manual CK4282 - Store Door...
  • Page 185 CK4200 Parts Manual CK4250, CK4270 - Dummy Trim...
  • Page 186 CK4200 Parts Manual Chassis Assembly Components Parts - Index...
  • Page 187 CK4200 Parts Manual Chassis Assembly - CK4220, CK4230, CK4261, CK4275...
  • Page 188 CK4200 Parts Manual Chassis Assembly - CK4229...
  • Page 189 CK4200 Parts Manual Chassis Assembly - CK4232...
  • Page 190 CK4200 Parts Manual Chassis Assembly - CK4251, CK4272...
  • Page 191 CK4200 Parts Manual Chassis Assembly - CK4255...
  • Page 192 CK4200 Parts Manual Chassis Assembly - CK4257...
  • Page 193 CK4200 Parts Manual Chassis Assembly - CK4282...
  • Page 194 CK4200 Parts Manual Interchangeable Core Configuration...
  • Page 195 CK4200 Parts Manual Knob Shank Comparison Guide...
  • Page 196 CK4200 Parts Manual Optional Parts...
  • Page 197 CK4200 Parts Manual Cross Reference - Lockset Parts...
  • Page 198 CK4200 Parts Manual Cross Reference - Lockset Parts...
  • Page 199 CK4200 Parts Manual Cross Reference - Chassis Parts...
  • Page 200 CK4200 Parts Manual Cross Reference - Chassis Parts...
  • Page 201 CK4200 Parts Manual Routine Maintenance...
  • Page 202 CK4200 Parts Manual Troubleshooting Guide...
  • Page 203 CK4200 Parts Manual Removing Cylinder for Rekeying or Other Service...
  • Page 204 CK4200 Parts Manual Removing Cylinder for Rekeying or Other Service...
  • Page 205 CK4200 Parts Manual Removing Cylinder for Rekeying or Other Service...
  • Page 206 CK4200 Parts Manual Appendix A...
  • Page 207 CK4200 Parts Manual Appendix A...
  • Page 208 These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
  • Page 209 CL3100 Series Lever Lockset Parts Manual...
  • Page 210 Table of Contents CL3100 Parts Manual Series/ ANSI Page Outside Inside Type Function Description Function Number Passage or • Latchbolt by lever either side. CL3110 Closet • Both levers always free. • Throw-off latchbolt by lever. Privacy, • Outside lever locked by push button on inside lever. CL3120 Bedroom or F76A...
  • Page 211: Table Of Contents

    Table of Contents CL3100 Parts Manual Series/ ANSI Page Outside Inside Type Function Description Function Number • Deadlocking latchbolt by key in outside lever or by Storeroom rotating inside lever. CL3157 or Closet • Inside lever always free. • Outside lever rigid at all times. •...
  • Page 212 CL3110 Passage or Closet CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F708 Inside Sleeve Assembly *780F81 Latch Assembly, A 779F787 Bearing Assembly 778F868 Aligning Pin 776F708 Outside Sleeve Assembly 778F898 Outside Collar * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 213 CL3120 Privacy, Bedroom or Bathroom CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar *776F042 Inside Sleeve Assembly *780F83 Latch Assembly, C 779F787 Bearing Assembly 778F868 Aligning Pin 776F698 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors.
  • Page 214 CL3120H Hospital Privacy CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar *776F042 Inside Sleeve Assembly *780F83 Latch Assembly, C 779F787 Bearing Assembly 778F868 Aligning Pin 776F698 Oustide Sleeve Assembly *779F962 Emergency Release Cylinder * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 215 CL3129 Hotel or Motel CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar *776F032 Inside Sleeve Assembly *780F84 Latch Assembly, D 779F787 Bearing Assembly 778F868 Aligning Pin 776F678 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 216 CL3132 Institutional or Utility CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 776F858 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F658 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 217 CL3140NT Exit Latch CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F878 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F648 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 218 CL3150 Half Dummy Trim CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 206F578 Screw, combo #8 PH 790F988 Inside Mounting Flange Assembly *403F302 Cup Washer *350F318 Machine Screw 1/4-20 x 2-3/4” * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27.
  • Page 219 CL3151 Entrance or Office CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar *776F002 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F638 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 220 CL3152 Classroom Intruder CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F848 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F688 Outside Sleeve Assembly * Specify Finish ** Screws are provided in a packet for the latch and strike (ANSI std) and are not sold separately. Note: Refer to pages 23-25 for part numbers associated with non-standard doors.
  • Page 221 CL3155 Classroom CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F708 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F668 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 222 CL3157 Storeroom or Closet CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F878 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F638 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 223 CL3161 Entrance or Office CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar *776F022 Inside Sleeve Assembly *780F85 Latch Assembly, K 779F787 Bearing Assembly 778F868 Aligning Pin 775F808 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 224 CL3162 Communicating CL3100 Parts Manual Item Part Number Description Quantity 776F868 Inside Sleeve Assembly (Includes Collar) *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F668 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 225 CL3170 Full Dummy Trim CL3100 Parts Manual Item Part Number Description Quantity 206F578 Screw, combo #8 PH 790F988 Inside Mounting Flange Assembly 790F998 Outside Mounting Flange Assembly 350F318 Machine Screw 1/4-20 x 2-3/4” Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 226 CL3172 Apartment, Exit or Public Toilet CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F848 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 776F638 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors.
  • Page 227 CL3175 Corridor/Dormitory Lock CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F042 Inside Sleeve Assembly *780F84 Latch Assembly, D 779F787 Bearing Assembly 778F868 Aligning Pin 776F688 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 228 CL3180 Passage Lever x Blank Plate CL3100 Parts Manual CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar 776F708 Inside Sleeve Assembly *780F82 Latch Assembly, B 779F787 Bearing Assembly 778F868 Aligning Pin 269F808 Countersunk Flat Head Screw 10-24 x 3/8" (1-3/4" Door) 778F968 Anchor Plate *778F91...
  • Page 229 CL3193 Service Station or Public Restroom CL3100 Parts Manual Item Part Number Description Quantity 778F888 Inside Collar *776F012 Inside Sleeve Assembly *780F84 Latch Assembly, D 779F787 Bearing Assembly 778F868 Aligning Pin 776F638 Outside Sleeve Assembly * Specify Finish Note: Refer to pages 23-25 for part numbers associated with non-standard doors. For Lever and Rose options, see pages 26-27. INSIDE OF DOOR OUTSIDE OF DOOR...
  • Page 230: Miscellaneous Parts

    Miscellaneous Parts CL3100 Parts Manual CL3100 Parts Manual Collar/Rosette Installation Wrench Allen Key Wrench M111 Screwdriver CL3100 778F638 Part No. 778F638 Part No. 780F638 Part No. 780F208 Screw Packet Mounting Kit Packet Rose Installation Tool Containing countersunk flat head For CL3150 Half Dummy Trim and combination screw #12 x 15/16", CL3170 Full Dummy Trim countersunk flat head combination screw...
  • Page 231: Sleeve Assemblies

    Sleeve Assemblies CL3100 Parts Manual CL3100 Parts Manual Standard Sleeve Assemblies Part No. 40NT 775F808 *776F002 *776F012 *776F022 *776F032 *776F042 776F638 776F648 776F658 776F668 776F678 776F688 776F698 776F708 I/S- O/S 776F848 776F858 776F868 776F878 D214 Sleeve Assemblies Part No. 40NT 775F848 *776F052 *776F062...
  • Page 232 Sleeve Assemblies CL3100 Parts Manual CL3100 Parts Manual Sleeve Assemblies – Interchangeable Core Sleeve Assemblies - M16 (3/4" Throw Fire Latch) Part No. Part No. 779F638 O/S O/S 775F818 779F648 776F718 779F658 I/S-O/S 776F728 Standard 779F728 776F738 779F738 776F748 779F748 776F918 779F668 O/S O/S...
  • Page 233: Latch Assemblies

    Latch Assemblies CL3100 Parts Manual CL3100 Parts Manual Lock Function Standard* Code 20 20H 29 32 40NT 51 780F81 780F82 780F83 780F84 780F85 3-3/4" Backset* 780F86 780F87 780F88 780F89 780F90 5" Backset* 780F91 780F92 780F93 780F94 780F95 M16 3/4" Throw Fire Latch* 780F96 Note: Code letter stamped on inside corner of latch front identifies function(s) compatible with the latch assembly.
  • Page 234: Levers

    Standard Levers and Components CL3100 Parts Manual CL3100 Parts Manual Armstrong Newport Princeton Lever: Die cast zinc Lever: Die cast zinc Lever: Die cast zinc Rose: Brass Rose: Brass Rose: Brass 3-1/2" 3-1/2" 3-1/2" (89mm) (89mm) (89mm) 5" 4" (127mm) 4-1/2"...
  • Page 235: Rose Assemblies

    Rose Assemblies CL3100 Parts Manual CL3100 Parts Manual D Rose (standard) C Rose E Rose K Rose 3-1/2" Dia. 2-3/4" Dia. 3-1/8" Sq. 2-3/4" Dia. Brass Brass Brass Brass 678F252* - Rose Assembly 779F97* - Rose Assembly 779F98* - Rose Assembly 779F99* - Rose Assembly 778F90* - Rosette 778F90* - Rosette...
  • Page 236: Cylinders

    Cylinders CL3100 Parts Manual CL3100 Parts Manual â â Access 3 ® - .510" plug diameter Access 3 ® - .510" plug diameter Pyramid - .496" plug diameter Pyramid - .496" plug diameter Conventional - .509" plug diameter Conventional - .509" plug diameter Security - .552"...
  • Page 237: Strikes

    Strikes CL3100 Parts Manual CL3100 Parts Manual 1-1/4" 1-1/8" (32) (29) 4-7/8" (124) 2-3/4" (70) 3-3/8" 1-1/2" (85) (38) 1-1/4" 1-1/4" (32) (32) ANSI Curved Lip (standard) Curved Lip “T” Strike (optional) Brass or stainless steel Brass 4-7/8" (124mm) x 1-1/4" (32mm) x 1-1/4" (32mm) lip to center. 2-3/4"...
  • Page 238 Notes CL3100 Parts Manual...
  • Page 239 Notes CL3100 Parts Manual...
  • Page 240 Corbin Russwin Distributor or Sales Representative. Copyright © 2012-2017, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
  • Page 241 CL3300 Series Cylindrical Lockset Parts Manual...
  • Page 242 Table of Contents CL3300 Parts Manual Mechanical Drawing ................................... 3 Chassis & Buttons ..................................4 Spring Housing Assemblies ................................. 5 Roses/Liners and Misc ................................. 6 Latches ....................................... 7 Strikes ......................................8 Standard Levers and Components .............................. 9 Cylinders ....................................10 Installation Instructions ................................
  • Page 243 Mechanical Drawing CL3300 Parts Manual Outside Inside Item Description Page # Chassis Liner Spring Housing Assembly, Outside Spring Housing Assembly, Inside Rose Cylinder Lever Button Latch Screw pack Strike Strike Box Thru Bolt Mounting Pack Thumbturn Assembly (CL3390/CL3391 only) Emergency Release Tool (CL3320 only) Tailpiece Packet Cylinder Retainer...
  • Page 244: Chassis & Buttons

    Chassis & Buttons CL3300 Parts Manual Half Trim Chassis Standard Chassis (e.g. CL3380, CL3381, Chassis CL3390, CL3391) Part # LFIC/SFIC Part # Function Description 785F008 CL3310 Passage or Closet 785F118 Fin* CL3320 Privacy, Bedroom or Bathroom 785F128 Fin* CL3320H Hospital Privacy 785F138 Fin* CL3320TO Time Out Lock...
  • Page 245: Spring Housing Assemblies

    Spring Housing Assemblies CL3300 Parts Manual PART No. 783F208 Part No. 783F308 Part No. 783F408 Spring Housing Assembly, Outside Spring Housing Assembly, Inside Spring Housing Assembly, Inside All functions except CL3380 and CL3381 (1-3/4"-2" Door) (over 2" - 2-1/4" doors) All functions except CL3390 and CL3391 All functions except CL3390 and CL3391 Spring Housing Assemblies...
  • Page 246: Roses/Liners And Misc

    Roses/Liners and Misc CL3300 Parts Manual Roses Part No. Description 678F25 Fin* Rose 598F59 Fin* Blank Rose 710F618 Rose Liner Inside 1-3/4" - 2" 710F628 Rose Liner Inside Over 2" 678F248 Rose Liner Outside 1-3/4" - 2" 678F498 Rose Liner Outside Over 2" 586F51 Fin* Thumbturn Assembly 1-3/4"...
  • Page 247: Latches

    Latches CL3300 Parts Manual Plain Latch - CL3310, CL3320TO, CL3380, CL3390 Part No. Front Front Width Backset 586F16 Square Corner 1-1/8” (29mm) 2-3/4” (70mm) 596F66 Rounded Corner 1-1/8” (29mm) 2-3/4” (70mm) 586F80 Square Corner 1-1/8” (29mm) 3-3/4” (95mm) 586F86 Rounded Corner 1-1/8”...
  • Page 248: Strikes

    Strikes CL3300 Parts Manual ANSI Curved Lip Curved Lip "T" Strike (standard) Brass or stainless steel. Brass. 4-7/8" (124mm) x 1-1/4" (32mm) x 1-1/4" (32mm) 2-3/4" (70mm) x 1-1/8" (29mm) x 1-1/4" lip to center. (32mm) lip to center. Optional lip lengths: 1" (25mm), 1-1/8" (29mm), Optional lip lengths: 1"...
  • Page 249: Standard Levers And Components

    Standard Levers and Components CL3300 Parts Manual Newport Armstrong Princeton Frascati Lever: Die cast zinc Lever: Die cast zinc Lever: Die cast zinc Lever: Die cast zinc Rose: Wrought brass Rose: Wrought brass Rose: Wrought brass Rose: Wrought brass 3 / ” 2 / ”...
  • Page 250: Cylinders

    Cylinders CL3300 Parts Manual â â Access 3 - .510” plug diameter Access 3 - .510" plug diameter ® ® Pyramid - .496" plug diameter Pyramid - .496" plug diameter Conventional - .509" plug diameter Conventional - .509" plug diameter Security - .552"...
  • Page 251: Installation Instructions

    TEST OPERATION: Rotate levers to see that latchbolt moves freely. DO NOT FORCE. If lockset does not operate properly, remove lockset from door and check door preparation. Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. FM533 (07/12) 1 of 4 All rights reserved.
  • Page 252 2” (50) 1” (25) 2-1/4” (57) 1-1/8” (29) Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. FM533 (07/12) 2 of 4 All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.
  • Page 253 Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference only. Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. FM533 (07/12) 3 of 4 All rights reserved.
  • Page 254 OF TURNPIECE 45° #8-32 SELF TAPPING SCREWS Copyright © 2012 Corbin Russwin Inc., an ASSA ABLOY Group company. FM533 (07/12) 4 of 4 All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.
  • Page 255: Door Manufacturers Template

    Door Manufacturers Template CL3300 Parts Manual CL3300 Parts Manual Door Manufacturer’s Template Notes: TEMPLATE CROSS REFERENCE 1. Backset is measured from centerline of bevel which is centerpoint DESCRIPTION TEMPLATE of door thickness. CL3350 & CL3370 Dummy Trim T30685 2. Door prep with 2-3/4” (69.9) backset meets ANSI/BHMA A156.115 586L19 Optional Strike T30476 for steel doors and A156.115W for wood doors plus through bolt holes shown.
  • Page 256: Bps Power Supply

    BPS Power Supply CL3300 Parts Manual Power supplies are designed to provide reliable filtered and regulated power for long life to a variety of electrified hardware components. All modular power supplies are voltage specific and are designed to meet UL 1481 Standards.
  • Page 257: Electrolynx ® Connector System

    120VAC L/N/G ElectroLynx ® As part of their promise to provide innovative, fast and effective high security solutions to their customers, ASSA ABLOY Group companies offer ElectroLynx , a universal quick-connect system that simplifies the electrification of the door opening. ElectroLynx is a registered trademark of ®...
  • Page 258 Notes CL3300 Parts Manual...
  • Page 259 Notes CL3300 Parts Manual...
  • Page 260 These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
  • Page 261 ED3000 Series Exit Device Parts Manual...
  • Page 262 Table of Contents ED3000 Series Parts Manual Functions ....................................3 ED3200 Series Rim Exit Device ..............................4 ED3200A Series Rim Exit Device - Fire Rated ..........................5 ED3400 Series Surface Vertical Rod Exit Device ........................6-7 ED3400A Series Surface Vertical Rod Exit Device - Fire Rated ....................8-9 ED3600 Series Mortise Exit Device ............................
  • Page 263: Functions

    Functions ED3000 Series Parts Manual Device with Trim Trim Device Type ANSI # Description Designation* ED3210, ED3410, Passage Free at all times XX3310 ED3610 ED3210A, ED3410A, Passage 3-hour fire-rated, Free at all times XX3310 ED3610A ED3210AT, ED3410AT, Thumbpiece Passage 3-hour fire-rated, Free at all times T3X10 ED3610AT ED3210T, ED3410T,...
  • Page 264: Ed3200 Series Rim Exit Device

    ED3000 Series Parts Manual ED3200 Series Rim Exit Device ITEM PART NO. DESCRIPTION 786F93 Fin* ED3257 Active Case 786F94 Fin* ED3250 Active Case 786F95 Fin* ED3210/55 Active Case 786F96 Fin* ED3210T Active Case 786F97 Fin* ED3255T Active Case 787F07 Fin* Inactive Case 715F24 Fin* Cover, Active Rim Reversible...
  • Page 265: Ed3200A Series Rim Exit Device - Fire Rated

    ED3200A Series Rim Exit Device - ED3000 Series Parts Manual Fire Rated ITEM PART NO. DESCRIPTION 786F83 Fin* ED3257A Active Case LR 786F84 Fin* ED3257A Active Case RR 786F85 Fin* ED3250A Active Case LR 786F86 Fin* ED3250A Active Case RR 786F87 Fin* ED3210A/55A Active Case LR 786F88 Fin*...
  • Page 266: Ed3400 Series Surface Vertical Rod Exit Device

    ED3400 Series Surface Vertical ED3000 Series Parts Manual Rod Exit Device ITEM PART NO. DESCRIPTION 786F73 Fin* ED3455T Active Case (Classroom) 786F74 Fin* ED3450 Active Case 786F75 Fin* ED3457/55 Active Case 786F76 Fin* ED3410 Active Case 786F77 Fin* ED3410T Active Case 787F07 Fin* Inactive Case 715F47 Fin*...
  • Page 267 ED3400 Series Surface Vertical ED3000 Series Parts Manual Rod Exit Device...
  • Page 268: Ed3400A Series Surface Vertical Rod Exit Device - Fire Rated

    ED3400A Series Surface Vertical ED3000 Series Parts Manual Rod Exit Device - Fire Rated ITEM PART NO. DESCRIPTION 786F78 Fin* ED3450A Active Case 786F79 Fin* ED3410A Active Case 786F80 Fin* ED3410AT Active Case 786F81 Fin* ED3457A/55A Active Case 786F82 Fin* ED3455AT Active Case 787F06 Fin* Inactive Case...
  • Page 269 ED3400A Series Surface Vertical ED3000 Series Parts Manual Rod Exit Device - Fire Rated...
  • Page 270: Ed3600 Series Mortise Exit Device

    ED3000 Series Parts Manual ED3600 Series Mortise Exit Device ITEM PART NO. DESCRIPTION MLE012 Mortise Lockbody With Nightlatch/Dummy Function** MLE013 Mortise Lockbody With Classroom Function** MLE014 Mortise Lockbody With Passage Function** MLE015 Mortise Lockbody With Passage Thumbpiece Function** MLE016 Mortise Lockbody With Classroom Thumbpiece Function** 786F98 Fin* ED3600 Active Case, LR >=2 786F99 Fin*...
  • Page 271: Ed3600A Series Mortise Exit Device - Fire Rated

    ED3600A Series Mortise Exit ED3000 Series Parts Manual Device - Fire Rated ITEM PART NO. DESCRIPTION MLE012 Fin* Mortise Lockbody With Nightlatch/Dummy Function** MLE013 Fin* Mortise Lockbody With Classroom Function** MLE014 Fin* Mortise Lockbody With Passage Function** MLE015 Fin* Mortise Lockbody With Passage Thumbpiece Function** MLE016 Fin* Mortise Lockbody With Classroom Thumbpiece Function** 787F00 Fin*...
  • Page 272: Trim

    ED3000 Series Parts Manual Trim Lever Trim Design Armstrong Trim Designation ANSI # 2-3/8" A3310 - Passage A3350 - Dummy Lever: Cast 8-1/4" A3355 - Classroom Escutcheon: Cast A3357 - Nightlatch (Rim) A33V57 - Nightlatch (SVR) A33M57 - Nightlatch (Mortise) Citation 2-3/8"...
  • Page 273 Trim ED3000 Series Parts Manual Pull Trim / Thumbpiece Design* D Grip Part # Trim Designation ANSI # 2-1/16" 2-5/8" (67mm) (52mm) T3310 Passage Grip: Extruded T3350 Dummy Escutcheon: Wrought 14-1/4" T3355 Classroom (rim) (362mm) T33M55 Classrom (Mortise) 6" 152mm T3357 Nightlatch (Rim) T33M57...
  • Page 274: Offset Pull Trims

    Offset Pull Trims ED3000 Series Parts Manual Description Measurements Part # Clearance Offset Pull 4" 4" 3" 2-1/2" Clearance: 2-1/2" 10-3/4" 11" 716F50M 10" 10" 19" 18" Clearance Offset Pull 4" 4" 3" 2-1/2" Clearance: 2-1/2" 10-3/4" 11" 10" 10" 19"...
  • Page 275 *3310, *3350, *3355, *3357, ED3000 Series Parts Manual *33M57 , *33V57 Trims ITEM PART NO. DESCRIPTION 786F168 SCREW Escutcheon 786F181 LEVER STOP 717F022 FIN* Classroom (55), Nightlatch (V57) LEVERS 717F032 FIN* Passage (10), Dummy (50) 786F21M FIN ARMSTRONG 717F062 FIN* Nightlatch (57, M57) 786F24M FIN CITATION...
  • Page 276: Strikes

    Strikes ED3000 Series Parts Manual Description Measurements Part # Rim Strikes 3-1/4" x 1-1/16" 786F54 Rim Strike 1/8" shim 786F72 Mortise Adjustable Rim Strike 3-5/8" x 1-1/2" 786F51 Rim x Vertical Rod Strike 2" x 2-7/16" 786F53 Vertical Rod Strikes Top Strike 3-11/16"...
  • Page 277 Strikes ED3000 Series Parts Manual Mortise Strikes Curved Lip ANSI Strike Straight Lip ANSI Open Back Strike Strike Standard on ED3600 Optional for use with and ED3600A Series. 4-7/8" x 1-1/4" x ED3400 Series x ED3600 Handed. 1-1/4" lip 1-1/8" (124mm x Series devices on a standard, longer 32mm x 28mm) lip...
  • Page 278: Mullions

    Mullions ED3000 Series Parts Manual 900 Series Removable Mullions 900 Mullion The 900 series mullions are used to install two ED3200 Series Rim Exit Devices in a double door opening. They may be quickly and easily removed, then reinstalled, when a full double door opening is temporarily required. The 900 Series mullions Top Plate meet ANSI A156.3, Type 22.
  • Page 279: Cylinders

    Cylinders ED3000 Series Parts Manual 900 Series Key Removable Mullion Mortise Cylinders Available with the following trim: T3357 T3355 T3457 T3455 T3557 T3555 Cylinder Type Description Cylinder Type Description 1-3/4" Door 2" and 2-1/4" Door 7 Pin 3000-200-7 3000-312-7 6-Pin 1000-118-A62 Access 3 Patented...
  • Page 280 Cylinders ED3000 Series Parts Manual Mortise Description Cylinder Type T33M55 T34M55 T35M55 T33M57 T34M57 T35M57 3357T 1000-114-A07-7 7 Pin 1000-134-A07-7 1500-114-A07 Access 3 Patented 1500-134-A07 1600-114-A07 Access 3 Security 1600-134-A07 1700-114-A07 Access 3 High Security 1700-134-A07 1580-114-A07 Acess3 IC Patented 1580-134-A07 1680-114-A07 Access 3 IC Security...
  • Page 281 Notes ED3000 Series Parts Manual...
  • Page 282 Notes ED3000 Series Parts Manual...
  • Page 283 Notes ED3000 Series Parts Manual...
  • Page 284 These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
  • Page 285 ED7000 Series Exit Device Parts Manual...
  • Page 286 ED7000 Owner’s Manual ED7200 Rim Exit Device...
  • Page 287 ED7000 Owner’s Manual ED7200...
  • Page 288 ED7000 Owner’s Manual ED7400 Surface Vertical Rod...
  • Page 289 ED7000 Owner’s Manual ED7400...
  • Page 290 ED7000 Owner’s Manual ED7800 Concealed Vertical Rod...
  • Page 291 ED7000 Owner’s Manual ED7800...
  • Page 292 ED7000 Owner’s Manual Component Parts for Inactive Case...
  • Page 293 ED7000 Owner’s Manual Outside Operators 0355, 0357, 0455, 0456, 0457...
  • Page 294 ED7000 Owner’s Manual Outside Lever and Knob Trim...
  • Page 295 ED7000 Owner’s Manual Metric Conversion Chart...
  • Page 296 These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
  • Page 297 ED4000, ED5000 Series Mechanical Pushpad Exit Devices Parts and Service Manual...
  • Page 298 Table of Contents ED4000, ED5000 Parts Manual Introduction Installation Notes ..............3 How to Order Parts.
  • Page 299: Introduction

    Introduction ED4000, ED5000 Parts Manual Installation Notes 1. Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.
  • Page 300: Ed5200(A), Ed4200 Rim Exit Device

    ED5200(A), ED4200 ED4000, ED5000 Parts Manual Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 ED5200(A) ED4200 STRIKE PKG. ED5200(A) Item Part No. Description Qty. Sellable 650F358 Latch Assy, ED5200 STRIKE PKG. ED4200 650F368 Latch Assy, ED5200A 706F038 Latch Assy, ED5202 RHR* 706F048...
  • Page 301: Ed4200M(A) Rim Exit Device

    ED4000, ED5000 Parts Manual ED4200M(A) Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 STRIKE PKG. ED4200M(A) Item No. Part No. Description Qty. Sellable 650F378 Latch Assy, ED4200M 756F008 Latch Assy, ED4200MA 650F03 x Fin Cover, ED4200M Only Cover, ED4200MA POSITION 650F308...
  • Page 302: Ed5200(A), Ed4200S Rim Exit Device

    ED4000, ED5000 Parts Manual ED5200S(A), ED4200S Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 ED4200S ED5200S(A) STRIKE PKG. ED5200S(A) STRIKE PKG. ED4200S Item No. Part No. Description Qty. Sellable 681F608 Latch Assy, ED5200S, ED5200SA 706F078 Latch Assy, ED5202S, ED5202SA RHR* ED4200S 706F088...
  • Page 303: Ed4200Sm(A) Rim Exit Device

    ED4000, ED5000 Parts Manual ED4200SM(A) Rim Exit Device See Pushpad section for Pushpad components Pages 28 & 29 STRIKE PKG. ED4200SM(A) ED4200SM(A) POSITION Item No. Part No. Description Qty. Sellable 681F618 Latch Assy, ED4200SM(A) 681F63 x Fin Cover, ED4200SM 730F778 ED4200SM(A) Strike Packet...
  • Page 304: Ed4400, Ed5400(A) Surface Vertical Rod

    ED4400, ED5400(A) ED4000, ED5000 Parts Manual Surface Vertical Rod Item No. Part No. Description Qty. Sellable 650F388 Active Head, ED5400, ED5400A RHR 650F398 Active Head, ED5400, ED5400A LHR 650F408 Active Head, ED4400 RHR 650F418 Active Head, ED4400 LHR 650F01 x Fin Cover, ED5400 Cover, ED5400A 650F04 x Fin...
  • Page 305 ED4400, ED5400(A) ED4000, ED5000 Parts Manual Surface Vertical Rod STRIKE PKG. PART OF ITEM 34 STRIKE PACKET See Pushpad section for Pushpad components Pages 28 & 29 ED4400 ED4400 HUB POSITION ED5400(A) POSITION...
  • Page 306: Ed4400M(A) Surface Vertical Rod

    ED4000, ED5000 Parts Manual ED4400M(A) Surface Vertical Rod Item No. Part No. Description Qty. Sellable 650F408 Active Head, ED4400M(A) RHR 650F418 Active Head, ED4400M(A) LHR 650F04 x Fin Cover, ED4400M Cover, ED4400M(A) 650F298 Sex Nut Pack 704F63 x Fin Cover Screw Packet, #8 x 5/16" 650F64 x Fin Top &...
  • Page 307 ED4000, ED5000 Parts Manual ED4400M(A) Surface Vertical Rod See Pushpad section for Pushpad components Pages 28 & 29 STRIKE PACKET (2) REQUIRED ED4400M(A) HUB POSITION...
  • Page 308: Ed5470(B) Surface Vertical Rod

    ED4000, ED5000 Parts Manual ED5470(B) Surface Vertical Rod Item No. Part No. Description Qty. Sellable 650F388 Active Head, ED5470(B) RHR 650F398 Active Head, ED5470(B) LHR 650F01 x Fin Cover, ED5470 Cover, ED5470B 652F298 Sex Nut Pack 684F42 x Fin Rod Extension Assembly, 24" 655F17 x Fin Rod Extension Assembly, 12"...
  • Page 309 ED4000, ED5000 Parts Manual ED5470(B) Surface Vertical Rod STRIKE PACKET See Pushpad section for Pushpad components Pages 28 & 29 ED5470(B) POSITION...
  • Page 310: Ed5470(B) X M55 (Less Bottom Rod) Surface Vertical Rod

    ED5470(B) x M55 (Less Bottom Rod) ED4000, ED5000 Parts Manual Surface Vertical Rod Item No. Part No. Description Qty. Sellable 650F388 Active Head, ED5470(B) RHR 650F398 Active Head, ED5470(B) LHR 650F01 x Fin Cover, ED5470 Cover, ED5470B 652F298 Sex Nut Pack, Fire Only & M54 684F42 x Fin Rod Extension Assembly, 24"...
  • Page 311 ED5470(B) x M55 (Less Bottom Rod) ED4000, ED5000 Parts Manual Surface Vertical Rod STRIKE PACKET See Pushpad section for Pushpad components Pages 28 & 29 ED5470(B) POSITION...
  • Page 312 ED4800, ED5800(A) ED4000, ED5000 Parts Manual Concealed Vertical Rod Item No. Part No. Description Qty. Sellable 650F438 Active Head, ED5800(A) RHR 650F448 Active Head, ED5800(A) LHR 650F458 Active Head, ED4800(A) RHR 650F468 Active Head, ED4800(A) LHR 650F02 x Fin Cover, Latch Assy ED5800 Cover, Latch Assy 5800A 650F05 x Fin Cover, Latch Assy ED4800...
  • Page 313 ED4800, ED5800(A) ED4000, ED5000 Parts Manual Concealed Vertical Rod ED5800(A) LATCH BRACKETS FOR METAL DOORS ED5800(A) & ED4800 See Pushpad section for Pushpad components Pages 28 & 29 STRIKE PACKET *ED4800 LATCH AND BRACKET ED4800 HUB POSITION ED5800(B) POSITION...
  • Page 314 ED4800M(A) ED4000, ED5000 Parts Manual Concealed Vertical Rod Item No. Part No. Description Qty. Sellable 650F458 Active Head, ED4800M(A) RHR 650F468 Active Head, ED4800M(A) LHR 650F05 x Fin Cover, Latch Assy ED4800M Cover, Latch Assy ED4800MA 650F748 Bottom Bolt Case, ED4800M 650F758 Bottom Bolt Case, ED4800MA 650F808...
  • Page 315 ED4800M(A) ED4000, ED5000 Parts Manual Concealed Vertical Rod TOP STRIKE PACKET PART OF CVR PACK ITEM ED4200M(A) LATCH BRACKETS FOR METAL DOORS STRIKE PACKET See Pushpad section for Pushpad components Pages 28 & 29 ED4800M(A) POSITION...
  • Page 316 ED4000, ED5000 Parts Manual ED5860(B) Concealed Vertical Rod Item No. Part No. Description Qty. Sellable 650F438 Latch Case Assy, ED5860(B) RHR 650F448 Latch Case Assy, ED5860(B) LHR 650F02 x Fin Cover, Latch Assy ED5860 Cover, Latch Assy ED5860B 650F748 Bottom Bolt Case, ED5860 650F758 Bottom Bolt Case, ED5860B 650F808...
  • Page 317 ED4000, ED5000 Parts Manual ED5860(B) Concealed Vertical Rod STRIKE PACKET See Pushpad section for Pushpad components Pages 28 & 29...
  • Page 318 ED5860(B) x M55 (Less Bottom Rod) ED4000, ED5000 Parts Manual Concealed Vertical Rod Item No. Part No. Description Qty. Sellable 650F438 Latch Case Assy, ED5860(B) RHR 650F448 Latch Case Assy, ED5860(B) LHR 650F02 x Fin Cover, Latch Assy ED5860 Cover, Latch Assy ED5860B 650F808 Top Rod 655F15 x Fin...
  • Page 319 ED5860(B) x M55 (Less Bottom Rod) ED4000, ED5000 Parts Manual Concealed Vertical Rod STRIKE PACKET See Pushpad section for Pushpad components Pages 28 & 29...
  • Page 320: Ed5600(A), Ed5602(A) Mortise Exit Device

    ED5600(A), ED5602(A) Mortise ED4000, ED5000 Parts Manual Exit Device Item No. Part No. Description Qty. Sellable 706F098 Active Head ED5602(A) RHR 706F108 Active Head ED5602(A) LHR 650F428 Active Head ED5602(A) 706F15 Cover ED5602 RHR 706F16 Cover ED5602 LHR 650F02 x Fin Cover ED5600 Cover ED5600A 678F008 x Hand...
  • Page 321 ED5600(A), ED5602(A) Mortise ED4000, ED5000 Parts Manual Exit Device See Pushpad section for Pushpad components Pages 28 & 29...
  • Page 322: Ed5000Db Dummy Bar

    ED4000, ED5000 Parts Manual ED5000DB Dummy Bar Item No. Part No. Description Qty. Sellable 650F21 x Fin Bottom Rail 48" 650F93 x Fin Cover 650F998 Carrier Bar 704F62 x Fin End Cap 704F648 Device Mounting Pack 704F63 x Fin Cover Screw Packet 654F208 Wood Screw Packet* * Not Shown...
  • Page 323 ED4000, ED5000 Parts Manual ED5000DB Dummy Bar...
  • Page 324 ED4000, ED5000 Parts Manual Pushpad Parts List Item Item Part No. Description Qty. Sellable Part No. Description Qty. Sellable See specific 711F685 / 622 Touch Pad Cap, Front Active Heads devices- 710F495 / 622 Touch Pad Cap, Rear See specific Active Heads Covers 650F189 Bar Cap, Black Nylon...
  • Page 325 ED4000, ED5000 Parts Manual Pushpad ED4000, ED4000M (F) ED5000 POSITION POSITION...
  • Page 326 ED4000, ED5000 Parts Manual *910, *950, *955, *959 Trim Item Part No. Description Sellable Item Part No. Description Sellable Escutcheon Assembly Tailpiece Assembly (All other knobs/levers) 677F068 1 3/4" Door w/o Shim Kit 783F055 x Fin *910 2 -21/4" Door or Std. Door w/ 655F708 733F44 x Fin *910, *950...
  • Page 327 ED4000, ED5000 Parts Manual *910, *950, *955, *959 Trim...
  • Page 328: *957 Trim

    ED4000, ED5000 Parts Manual *957 Trim Item Part No. Description Sellable Item Part No. Description Sellable Escutcheon Assy. 623F, 627F 677F085 Spring Retainer Hub 733F47 x Fin Standard 677F098 Cotter Pin 733F52 x Fin Muséo 677F078 Nut, Spindle Lever and Spindle (non-Muséo) 677F029 Bushing Lever 677F04 X Fin...
  • Page 329 ED4000, ED5000 Parts Manual *957 Trim...
  • Page 330: 9M10, 9M50, 9M55, 9M57 Trim

    *9M10, *9M50, *9M55, ED4000, ED5000 Parts Manual *9M57 Trim Item Part No. Description Sellable Escutcheon Assembly 733F45 x Fin Cylinder x Lever or Knob 733F43 x Fin Blank x Lever or Knob Escutcheon Assembly Muséo 733F51 x Fin Lever & Cylinder Hole 733F49 x Fin Lever Hole Only 653F50 x Fin...
  • Page 331 *9M10, *9M50, *9M55, ED4000, ED5000 Parts Manual *9M57 Trim...
  • Page 332: F950, F957, F9M57 Trim

    ED4000, ED5000 Parts Manual F950, F957, F9M57 Trim Item Part No. Description Sellable Escutcheon Assembly 733F41 x Fin F950 733F42 x Fin F957 733F46 x Fin F9M57 See Pages 63-64 Cylinder, Rim or Mortise 651F425 Housing, Cylinder F957 655F028 Screw, Cylinder F957 Mounting (2) Screw Packet, Mtg.
  • Page 333 ED4000, ED5000 Parts Manual F950, F957, F9M57 Trim (NL) (EO) (NL) Access Access by Blank Plate by Key F950 F957 F9M57...
  • Page 334: Parabolic Trim

    *910, *950, *955, *959 ED4000, ED5000 Parts Manual Parabolic Trim Item Part No. Description Sellable Item Part No. Description Sellable Parabolic Escutcheon (All other knobs/levers) Tailpiece Assembly 708F26 x Fin *910, *950 677F068 1 3/4" Door w/o Shim Kit 708F23 x Fin *955, *959 2 -21/4"...
  • Page 335 *910, *950, *955, *959 ED4000, ED5000 Parts Manual Parabolic Trim...
  • Page 336 ED4000, ED5000 Parts Manual *957 Parabolic Trim Item Part No. Description Sellable Item Part No. Description Sellable Standard Parabolic 651F425 Housing, Cylinder 708F25 x Fin Escutcheon 655F028 Screw, Cylinder Mounting (2) Yes 806F05 x Fin Muséo Parabolic Escutcheon 651F648 Gear, Drive Lever and Spindle (non-Muséo) 677F085 Spring Retainer Hub...
  • Page 337 ED4000, ED5000 Parts Manual *957 Parabolic Trim...
  • Page 338: 9M10, 9M50, 9M55, 9M57 Parabolic Trim

    *9M10, *9M50, *9M55, ED4000, ED5000 Parts Manual *9M57 Parabolic Trim Item Part No. Description Sellable Parabolic Escutcheon Assembly 708F23 x Fin Cylinder x Lever 708F26 x Fin Blank x Lever Parabolic Escutcheon Muséo 806F04 x Fin Lever & Cylinder Hole 806F03 x Fin Lever Hole Only 653F50 x Fin...
  • Page 339 *9M10, *9M50, *9M55, ED4000, ED5000 Parts Manual *9M57 Parabolic Trim...
  • Page 340: F950, F957, F9M57 Parabolic Trim

    F950, F957, F9M5 ED4000, ED5000 Parts Manual Parabolic Trim Item Part No. Description Sellable Parabolic Escutcheon 708F20 x Fin F950 708F24 x Fin F957 708F22 x Fin F9M57 See Pages 63-64 Cylinder, Rim or Mortise 651F425 Housing, Cylinder F957 655F028 Screw, Cylinder F957 Mounting (2) Screw Packet, Mtg.
  • Page 341 F950, F957, F9M5 ED4000, ED5000 Parts Manual Parabolic Trim (NL) (EO) (NL) Access Access by Blank Plate by Key F950 F957 F9M57...
  • Page 342: Th910, Th950, Th955, Th957, Th959 Trim

    TH910, TH950, TH955, TH957, ED4000, ED5000 Parts Manual TH959 Trim Item Part # Description Sellable 566F522 x Fin Escutcheon - TH950 566F532 x Fin Escutcheon - TH910 566F542 x Fin Escutcheon - TH957 566F552 x Fin Escutcheon - TH955, TH959 566F50M x Fin Thumbpiece - TH910, TH955, TH959 566F572 x Fin...
  • Page 343 TH910, TH950, TH955, TH957, ED4000, ED5000 Parts Manual TH959 Trim...
  • Page 344: Th9M10, Th9M55, Th9M57 Trim

    ED4000, ED5000 Parts Manual TH9M10, TH9M55, TH9M57 Trim Item Part # Description Sellable 566F532 x Fin Escutcheon - TH9M10 566F552 x Fin Escutcheon - TH9M55 566F562 x Fin Escutcheon - TH9M57 566F51M x Fin Thumbpiece - TH9M10, TH9M55 566F572 x Fin Grip 566F588 Spacer, Grip - TH9M10, TH9M55...
  • Page 345 ED4000, ED5000 Parts Manual TH9M10, TH9M55, TH9M57 Trim...
  • Page 346: P950, P957, P9M57 Trim

    ED4000, ED5000 Parts Manual P950, P957, P9M57 Trim Item Part No. Description Sellable Screw Packet, Mtg. 652F12 x Fin 1-3/4” - 2” Door 652F13 x Fin 2-1/4” Door Consists of the following: Screw 1/4-20 x 1 OPHMS(2) Washer #14 Finish (2) See Pages 63-64 Cylinder, Rim or Mortise 651F425...
  • Page 347: P1050, P1057 Trim

    ED4000, ED5000 Parts Manual P1050, P1057 Trim Item Part No. Description Sellable Screw Packet, Mtg. Consists of the following: 652F12 x Fin Screw 1/4-20 x 1 OPHMS(2) 652F13 x Fin Washer #14 Finish (2) See Pages 63-64 Cylinder, Rim Dummy 651F425 Housing, Cylinder Nightlatch...
  • Page 348 ED4000, ED5000 Parts Manual *810, *850, *855, *859 Trim Item Part No. Description Sellable Item Part No. Description Sellable Escutcheon Assembly Global Knob & 656F46 x Fin Spindle Assembly 651F02 x Fin (Std. lever) *855, *859 652F84 x Fin Essex 651F02 x Fin (Muséo Lever) 652F87 x Fin Lustram...
  • Page 349: Trim

    ED4000, ED5000 Parts Manual *810, *850, *855, *859 Trim Cylinder Rigid Cylinder Rigid Passage Passage Controls Dummy Controls Dummy Trim Knob Trim Lever Knob Knob Lever Lever G855, G810 G850 *855, *859 *810 *850 G859...
  • Page 350: F450, F457, 0810, 0855, 0859 Trim

    F450, F457, 0810, 0855, ED4000, ED5000 Parts Manual 0859 Trim Item Part No. Description Sellable Escutcheon Assembly 651F00 x Fin F450 651F01 x Fin F457 651F02 x Fin 0855, 0859 652F03 x Fin 0810 656F53 x Fin Thumbturn / Spindle Assembly See Pages 63-64 Cylinder, Rim See Pages 63-64...
  • Page 351 F450, F457, 0810, 0855, ED4000, ED5000 Parts Manual 0859 Trim F457 F450 0810, 0855, 0859 (EO) (NL) Passage Cylinder Controls Blank Access by Active Thumbturn Plate Turn 11/12 F450 F457 0855, 0859 0810...
  • Page 352 ED4000, ED5000 Parts Manual T1455, T1410, T1459 Item Part No. Description Sellable Escutcheon Assembly 651F09 x Fin T1440 Top 651F08 x Fin T1455, T1459 Top 651F10 x Fin Bottom 566F50 x Fin Thumbpiece See Pages 63-64 Cylinder, Rim See Pages 63-64 Collar, Cylinder Housing, Cylinder, Gear 655F675...
  • Page 353: T1455, T1410, T1459 Trim

    ED4000, ED5000 Parts Manual T1455, T1410, T1459 Trim Cylinder Passage Controls Active T-Piece T-Piece 05/06 T1455, T1410 T1459...
  • Page 354: 01455, 01459, 01410 Trim

    ED4000, ED5000 Parts Manual 01455, 01459, 01410 Trim Item Part No. Description Sellable Escutcheon Assembly 656F63 x Fin 01455, 01459 top 656F62 x Fin 01410 Top 651F10 x Fin Bottom 656F53 x Fin Thumbturn/Spindle Assy. See Pages 63-64 Cylinder, Rim See Pages 63-64 Collar, Cylinder Housing , Cylinder...
  • Page 355 ED4000, ED5000 Parts Manual 01455, 01459, 01410 Trim Cylinder (Passage) Controls Active T-Turn T-Turn 11/12 01455, 01410 01459...
  • Page 356: T1450, T1457 Trim

    ED4000, ED5000 Parts Manual T1450, T1457 Trim Item Part No. Description Sellable Escutcheon Assembly 651F04 x Fin T1457 Top 651F06 x Fin T1450 Top 651F10 x Fin Bottom See Pages 63-64 Cylinder, Rim See Pages 63-64 Collar, Cylinder 651F425 Housing, Cylinder T1457 655F028 Screw, Cylinder Mounting (2) Screw Packet, Mtg.
  • Page 357 ED4000, ED5000 Parts Manual T1450, T1457 Trim T1450 T1457 (NL) (DT) Cylinder Pull Plate by Pull T1457 T1450...
  • Page 358: Muséo Levers

    ED4000, ED5000 Parts Manual Muséo Levers Georgia Pablo Part No. Description Part No. Description 800*02 x Fin 801*12 x Fin 800*807 x Fin 801*82 x Fin 126 RHR 800*12 x Fin 801*87 x Fin 126 LHR 800*17 x Fin 801*72 x Fin Salvador 801*77 x Fin Part No.
  • Page 359: Cylinders

    ED4000, ED5000 Parts Manual Cylinders 700 Series KRM* & Cylinder Key Removable Mullions* Cylinder Dogging Description Part Number Dogging Part Number Cylinder Collar Collars Mortise cylinders 6-pin 1000-118-A02 1000-118-A02 None Required 7-pin 1000-114-A02-7 270F15 1000-114-A02-7 None Required 6-pin, IC 1080-114-A02 270F15 1080-114-A02 None Required...
  • Page 360 ED4000, ED5000 Parts Manual Cylinders Inside Cylinder For ED5202 Double Cylinder ED5602 Double Cylinder ED5602 Double Cylinder Exit Device Exit Device Exit Device ED5202 Double Cylinder Exit Device Rim cylinders Rim cylinders Rim cylinders Rim cylinders Description Part Number Cylinder Collar Description Part Number Cylinder Collar...
  • Page 361: Strikes

    ED4000, ED5000 Parts Manual Strikes Rim Devices 11/16" (17mm) standard optional (S02) standard 650F308 ED5200 (A) 655F718 ED5200 650F318 ED4200 ED4200M (A) ED5200S ED4200S 730F778 ED5200S (A) ED4200S ED4200SM (A) ED4200SM Rim Devices 2" (50mm) 1-1/8" (41mm) 2-1/8" 1" (54mm) (25mm) standard standard...
  • Page 362: Accessories

    ED4000, ED5000 Parts Manual Accessories Shim Kits Shim Packets Shim Packets Part Number Description Sellable Part Description Sellable Number 697F348 ED5400 Series 697F338 ED5200, ED5600, 697F368 ED4400 Series ED5800 Series 697F358 ED4200, ED4800 Series Cylinder Dogging Kits Bar Length Part No. Sellable Designed to convert a panic device 36"...
  • Page 363: Handing Instructions

    ED4000, ED5000 Parts Manual Handing Instructions Handing Left Hand Reverse: Hinges on left, opens outward. For handed devices, specify LHR. Right Hand Reverse: Hinges on right, opens outward. For handed devices, specify RHR. Note: Doors with Panic-Exit and Fire Exit hardware must open out.
  • Page 364 ED4000, ED5000 Parts Manual Handing Instructions Mortise Devices 5600(A) Series To reverse, remove latch bolt and deadlatch, flip both over and reinstall. Also flip cylinder set screw and clamp assembly. Illustration depicts typical lockbody with cover removed. Only components relevant to lock handing are shown.
  • Page 365: Surface Vertical Rod Exit Devices

    ED4000, ED5000 Parts Manual Surface Vertical Rod Exit Devices If top latch does not engage properly, check alignment. When locked, (Area A) latch bolt should not be preloaded by strike . Shim or reposition strike if necessary. Bolts extend automatically when door closes and top strike hits tripping lever.
  • Page 366: Concealed Vertical Rod Exit Devices

    Concealed Vertical Rod ED4000, ED5000 Parts Manual Exit Devices Rods should move freely inside door. Bolts extend automatically when door closes and top strike is tripped. Top bolt should retract flat. Bottom bolt should travel 1/2” and engage 3/8” into strike in down position, without dragging on floor surface in up position.
  • Page 367: Troubleshooting

    ED4000, ED5000 Parts Manual Troubleshooting Guide 1. Many problems with the operation of exit devices are caused by factors other than the device itself. Among the most common is a misalignment or an improper fit of the door within the frame.
  • Page 368 Corbin Russwin Distributor or Sales Representative. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
  • Page 369 ED8000 Series Pushpad Exit Devices Parts Manual...
  • Page 370 ED8000 Owner’s Manual Table of Contents ED8200A Rim Exit Device ................................4 ED8200(B) Rim Exit Device ................................6 ED8400A Surface Vertical Rod Exit Device ............................8 ED8400 Surface Vertical Rod Exit Device .............................10 A6, N6 and PR6 Trim ..................................13 G10 Series Trim ..................................14 F150 and F157 Trim ...................................15 P850 and P857 Series Trim .................................16 P150 and P157 Trim ...................................17...
  • Page 371 ED8000 Owner’s Manual Introduction • All fire-rated components must be used only on fire-rated exit devices. Doing otherwise would violate any type of product labeling or listing. Any component bearing the UL mark for fire-rating cannot be supplied. (Reference items with (UL) symbol.) •...
  • Page 372 ED8000 Owner’s Manual ED8200A Fire-Rated Rim ITEM PART NO. SPECIFY DESCRIPTION Bar SA 387F638 for 30” door width 387F668 for 36” door width 387F698 for 42” door width 387F728 for 48” door width 552F416 Latch Assembly 436F858 Latch Assembly Screw 564F115 Front Cover Rear Cover...
  • Page 373 ED8000 Owner’s Manual ED8200A Fire-Rated Rim...
  • Page 374 ED8000 Owner’s Manual ED8200(B) Rim ITEM PART NO. SPECIFY DESCRIPTION Bar Sub Assembly 387F218 for 30” door width 387F248 for 36” door width 387F278 for 42” door width 387F308 for 48” door width Bar Sub Assembly - Less Dogging 387F638 for 30”...
  • Page 375 ED8000 Owner’s Manual ED8200(B) Rim...
  • Page 376 ED8000 Owner’s Manual ED8400A Fire-Rated Surface Vertical Rod ITEM PART NO. SPECIFY DESCRIPTION Bar SA 564F378 for 30” door width 564F408 for 36” door width 564F438 for 42” door width 564F468 for 48” door width 552F468 Frame Plate Assembly - RHR 552F478 Frame Plate Assembly - LHR 436F858...
  • Page 377 ED8000 Owner’s Manual ED8400A Fire-Rated Surface Vertical Rod...
  • Page 378 ED8000 Owner’s Manual ED8400 Surface Vertical Rod ITEM PART NO. SPECIFY DESCRIPTION Bar SA 436F418 for 30” door width 436F428 for 36” door width 436F438 for 42” door width 436F448 for 48” door width Bar SA - Less Dogging 564F888 for 30”...
  • Page 379 ED8000 Owner’s Manual ED8400 Surface Vertical Rod...
  • Page 380 ED8000 Owner’s Manual ED8400 Surface Vertical Rod ITEM PART NO. SPECIFY DESCRIPTION Top Latch Strike Packet; containing: (S) 1 - Top Strike 446F213 (T) 2 - #12 - 24 x 1/2” Phillips Pan Head Machine Screws (Metal Door) 2 - #12-24 x 1 1/4” Phillips Round Head Wood Screws (U) 2 - #12 External Tooth Washers 446F231 Latch Cover (Top or Bottom)
  • Page 381 ED8000 Owner’s Manual 600 Series Level Trim ITEM PART NO. SPECIFY DESCRIPTION Chassis Sub-Assembly - 1-3/4” to 2-1/4” Door 690F448 Dummy 698F438 Passage 698F448 Classroom 698F458 Nightlatch 698F468 Storeroom 698F518 Classroom - Recore 698F528 Nightlatch - Recore 698F538 Storeroom - Recore Optional Chassis Sub-Assembly - 1-3/8”...
  • Page 382 ED8000 Owner’s Manual G10 Trim ITEM PART NO. SPECIFY DESCRIPTION 695F22M Knob Assembly - Plain 695F23M Knob Assembly - Cylinder Cylinder - L4 Keyway, 0-bitted unless otherwise specified 2000-033H (see catalog for cylinder options) Chassis Assembly - 1 3/4” to 2 1/4” Door 690F408 G1010 690F418...
  • Page 383: F150 And F157 Trim

    ED8000 Owner’s Manual F150 and F157 Trim ITEM PART NO. SPECIFY DESCRIPTION Plate for 436F828 F150 (without cylinder hole) 436F838 F157 (with cylinder hole) Cylinder - L4 Keyway, 0-bitted unless otherwise specified 3000-200 (see catalog for cylinder options) 021F688 Cylinder Connecting Screw Mounting Packet for F157;...
  • Page 384: P850 And P857 Series Trim

    ED8000 Owner’s Manual P850 and P857 Trim ITEM PART NO. SPECIFY DESCRIPTION Pull for 436F801 P850 (without cylinder hole) 436F811 P857 (with cylinder hole) Cylinder - L4 Keyway, 0-bitted unless otherwise specified 3000-200 (see catalog for cylinder options) 021F688 Cylinder Connecting Screw Mounting Packet for P857;...
  • Page 385: P150 And P157 Trim

    ED8000 Owner’s Manual P150 and P157 Trim ITEM PART NO. SPECIFY DESCRIPTION Offset Pull; containing: 492F201 Without Cylinder Hole 492F211 With Cylinder Hole Cylinder - L4 Keyway, 0-Bitted Unless Otherwise Specified (Specify Keyway and Keying. 3000-200 See Catalog for Cylinder Options) 021F688 Cylinder Connecting Screw Mounting Packet for P157;...
  • Page 386: P250 And P257 Trim

    ED8000 Owner’s Manual P250 and P257 Trim ITEM PART NO. SPECIFY DESCRIPTION Pull Base 602F171 with cylinder hole 602F181 without cylinder hole Cylinder - L4 Keyway, 0-bitted unless otherwise specified 3000-200 (Specify keyway and keying. See catalog for cylinder options) 021F688 Cylinder Connecting Screw 602F151...
  • Page 387: Lever Designs

    ED8000 Owner’s Manual Lever Designs Armstrong Newport Princeton Lever: Die cast zinc Lever: Die cast zinc Lever: Die cast zinc Rose: Wrought brass or bronze Rose: Wrought brass or bronze Rose: Wrought brass or bronze 2-13/16" 2-13/16" 2-13/16" 2-13/16" 2-13/16" 2-13/16"...
  • Page 388: Shim Kits

    ED8000 Owner’s Manual Shim Kits PART NO. SPECIFY DESCRIPTION Shim Kit for ED8200 and ED8200B Rim Devices; containing: 3 - Front Plate Shims 3 - Rear Bar Shims 557F928 622 fin only 2 - Screws with attached washers 2 - #10-24 x 1-3/8” Phil. Fillister Head Mach. Screws 2 - #12-24 x 1”...
  • Page 389: Mullions

    ED8000 Owner’s Manual Mullions 507, 508 & 510 Mullions 707A, 708A, 710 Mullions & KM Option ITEM PART NO DESCRIPTION ITEM PART NO SPECIFY DESCRIPTION Mullion only 409F836 1 - Top Plate with Set Screw 655F50-8 7’ for 707A 4 - Top Plate Mounting 220F82 7 655F51-8 8’...
  • Page 390: Cylinders

    ED8000 Owner’s Manual Cylinders L4 keyway standard. To order with Exit Device, see How to Order, page 17. To order separately, specify Part No. x Keyway x Finish (e.g., 2000-033-7 x L4 x 626). Cylinder Type Part No. Description 6-pin 2000-033 Key-in-Lever 7-pin...
  • Page 391: Strikes

    ED8000 Owner’s Manual Strikes Rim Devices 386F45 468F30 518F06 Standard Strike - ED8200 S02 Optional Strike - ED8200 Standard Strike - ED8200A Vertical Rod Devices 446F21 446F22 463F92 Standard Top Strike Standard Bottom Strike S03 Bottom Latch Strike ED8400 ED8400 ED8400 526F52 526F53...
  • Page 392 Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company. Copyright © 2002-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc.
  • Page 393 ML2000 Series Mortise Lock Parts Manual For Locks Made After January 2016 WARNING This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.
  • Page 394 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 395 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 396 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 397 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 398 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 399 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 400 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 401 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 402 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 403 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 404 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 405 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 406 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 407 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 408 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 409 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 410 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 411 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 412 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 413 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 414 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 415 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 416 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 417 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 418 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 419 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 420 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 421 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 422 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 423 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 424 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 425 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 426 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 427 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 428 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 429 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 430 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 431 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 432 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 433 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 434 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 435 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 436: Ml2087 Security Vestibule

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  • Page 437 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 438 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 439 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 440 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 441 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 442: Mortise Crossbar Exit Device Functions Mle08

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  • Page 443 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 444: Strikes

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  • Page 445: Armored Fronts

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  • Page 446: Trim Components

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  • Page 447: Vandal Resistant Lever Trim

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  • Page 448: Half Trim - Lever Or Knob X Escutcheon

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  • Page 449: Inside Levers & Outside Lever & Spindle Assemblies

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  • Page 450 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 451 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 452: Inside Knobs & Outside Knob & Spindle Assemblies

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  • Page 453: M Escutcheon

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  • Page 454: N Escutcheon

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  • Page 455: P Escutcheon

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  • Page 456: R Escutcheon

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  • Page 457: L Escutcheon

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  • Page 458 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 459: Escutcheon

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  • Page 460: Rose Packets

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  • Page 461: Rose Packets - Muséo

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  • Page 462: Adapter Packets

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  • Page 463 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 464 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 465 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 466: Screws & Screw Packets

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  • Page 467: Miscellaneous Parts

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  • Page 468 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 469: Cylinders

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  • Page 470 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 471 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 472 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 473 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 474: Ml2000 Series Hand Reversing Instructions

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  • Page 475 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 2000-2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 476 Corbin Russwin Distributor or Sales Representative. Copyright © 2000-2019 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
  • Page 477 ML2000 Series Mortise Lock Parts Manual For Locks Made Prior to 2016...
  • Page 478 How to Order ML2000 Parts Manual To order parts, use the appropriate Part Number and specify Finish (fin)as directed. For example, to order ten Toggle Levers for the ML2067 Function, use the following configuration: Quantity Part Number Finish Hand 461F01-2 q In order to simplify the ordering procedure, parts are only available as listed.
  • Page 479 Table of Contents ML2000 Parts Manual Lock Function Index ..............................3 Deadlock Version Index .............................7 Deadlock Functions ..............................8 Knob Version Index ..............................12 FUNCTION DESCRIPTION Passage or Closet .............................15 Privacy, Bedroom or Bathroom (ANSI F02) ....................17 Store Door..............................17 Entrance or Storeroom..........................17 Hotel or Motel ............................19 Privacy, Bedroom or Bathroom (ANSI F19) ....................21 Dormitory, Entrance or Storeroom ......................21...
  • Page 480 Table of Contents ML2000 Parts Manual Lock Case Assembly Parts - Master List ........................77 Trim Components ..............................83 DESCRIPTION Lever x Wrought Escutcheon........................83 Wrought Knob x Wrought Escutcheon ......................83 Lever x Cast Escutcheon ...........................84 Vandal Resistant Lever Trim ........................84 Cast Knob x Cast Escutcheon ........................85 Lever x Rose .............................85 Wrought Knob x Rose ..........................86 Cast Knob x Rose .............................86...
  • Page 481 Lock Function Index ML2000 Parts Manual Deadlock Functions ML2011 .................................8 ML2012 .................................8 ML2013,ML2013HS ...............................8 ML2017 ................................10 Lockset Functions ........................Knob ....Lever ML2010,ML2010HS,ML2010VR ....................15 .......44 ML2020,ML2020HS,ML2020VR ....................17 .......46 ML2022,ML2022HS,ML2022VR ....................17 .......46 ML2024,ML2024HS,ML2024VR ....................17 .......46 ML2029,ML2029HS,ML2029VR ....................19 .......48 ML2030,ML2030HS,ML2030VR ....................
  • Page 482 The Americans With Disabilities Act ML2000 Parts Manual The Door Opens to New Compliance Requirements. The Americans with Disabilities Act was signed into law on July 26, 1990. This Federal law has far-reaching implications on the application of door hardware products. As a manufacturer of a full line of life safety and security products, we want to help in the understanding of this law.
  • Page 483: Deadlock Version Index

    Deadlock Version Index ML2000 Parts Manual Deadbolt by Key Outside (No Inside Operation) ANSI F18 PG 8 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front High Security Function ML2011 MR Option D138 Option -------------- Deadbolt by Key Either Side ANSI F16 PG 8 For 1-3/4"...
  • Page 484 Deadlock Functions - ML2011, ML2012 ML2000 Parts Manual Deadbolt by Key Outside (No Inside Operation) For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front Function ML2011 -------------- D138 Option Deadbolt by Key Either Side For 1-3/4" Min. Doors For 1-3/8"...
  • Page 485 Deadlock Functions - ML2011, ML2012 ML2000 Parts Manual...
  • Page 486: Deadlock Functions

    Deadlock Functions - ML2017 ML2000 Parts Manual For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front Function ML2017 -------------- D138 Option Item Part No. Description Item Part No. Description Deadlock Body 403F56-8* Deadlock Body No Cylinder or Thumbturn for 403F66-8 Lever, Locking 701F26-8*...
  • Page 487 Deadlock Functions - ML2017 ML2000 Parts Manual...
  • Page 488: Knob Version Index

    Knob Version Index ML2000 Parts Manual Passage or Closet ANSI F01 PG 14 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front High Security Function ML2010 -------------- D138 Option ML2010HS Privacy, Bedroom or Bathroom ANSI F02 PG 16 For 1-3/4"...
  • Page 489 Knob Version Index ML2000 Parts Manual Entrance or Public Restroom ANSI F09 PG 24 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front High Security Function ML2042 MR Option D138 Option ML2042HS Entrance or Apartment ANSI F10 PG 26 For 1-3/4"...
  • Page 490 Knob Version Index ML2000 Parts Manual Apartment or Dormitory ANSI F20 PG 34 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front High Security Function ML2067 MR Option D138 Option ML2067HS Institutional Privacy PG 36 For 1-3/4" Min. Doors For 1-3/8"...
  • Page 491: Passage Or Closet

    Knob Version - ML2010 ML2000 Parts Manual Passage or Closet For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2010 -------------- ML2010HS D138 Option Item Part No. Description Item Part No. Description Knoblock Body 565F04-8** Spring, Hub lever No Cylinder or Trim for...
  • Page 492 Knob Version ML2010 ML2000 Parts Manual Passage or Closet...
  • Page 493 Knob Version - ML2020, ML2022, ML2024 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Store Door, Entrance or Storeroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2020 -------------- ML2020HS D138 Option For 1-3/4" Min. Doors For 1-3/8"...
  • Page 494 Knob Version - ML2020, ML2022, ML2024 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Store Door, Entrance or Storeroom Item Part No. Description 236L72018 Std. Strike (See pg. 76 for options) Specialty Finish Mortise Mounting Packet for 429F41 Standard 488F09 MR OPtion 465F57 High Security (M04) 616F12...
  • Page 495: Hotel Or Motel

    Knob Version - ML2029 ML2000 Parts Manual Hotel or Motel For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2029 -------------- ML2029HS D138 Option Item Part No. Description Item Part No. Description Knob Lock Body (No Cylinder or Trim) for 678F67-7 Spring, Auxiliary Lever 701F03-8*...
  • Page 496 Knob Version - ML2029 ML2000 Parts Manual Hotel or Motel...
  • Page 497: Privacy, Bedroom Or Bathroom (Ansi F19)

    Knob Version - ML2030, ML2065 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Dormitory, Entrance or Storeroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2030 -------------- ML2030HS D138 Option For 1-3/4" Min. Doors For 1-3/8"...
  • Page 498: Dormitory, Entrance Or Storeroom

    Knob Version - ML2030, ML2065 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Dormitory, Entrance or Storeroom...
  • Page 499 Knob Version - ML2032 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Dormitory, Entrance or Storeroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2032 MR Option ML2032HS D138 Option Item Part No. Description Item Part No.
  • Page 500: Institution Or Utility

    Knob Version - ML2032 ML2000 Parts Manual Institution or Utility...
  • Page 501: Entrance Or Public Restroom

    Knob Version - ML2042, ML2055 ML2000 Parts Manual Entrance, Public Restroom or Classroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2042 MR Option ML2042HS D138 Option For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security...
  • Page 502: Classroom

    Knob Version - ML2042, ML2055 ML2000 Parts Manual Entrance, Public Restroom or Classroom...
  • Page 503: Entrance Or Apartment

    Knob Version - ML2048 ML2000 Parts Manual Entrance or Apartment For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2048 MR Option ML2048HS D138 Option Item Part No. Description Item Part No. Description Knob Lock Body 688F03-8** Retractor...
  • Page 504 Knob Version - ML2048 ML2000 Parts Manual Entrance or Apartment...
  • Page 505: Entrance Or Office

    Knob Version - ML2051 ML2000 Parts Manual Entrance or Office For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2051 MR Option ML2051HS D138 Option Item Part No. Description Item Part No. Description Knob Lock Body 701F748 Lever, Cylinder Latch...
  • Page 506 Knob Version - ML2051 ML2000 Parts Manual Entrance or Office...
  • Page 507: Storeroom Or Closet

    Knob Version - ML2057 ML2000 Parts Manual Storeroom or Closet For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2057 MR Option ML2057HS D138 Option Item Part No. Description Item Part No. Description Knob Lock Body 701F748 Lever, Cylinder Latch...
  • Page 508 Knob Version - ML2057 ML2000 Parts Manual Storeroom or Closet...
  • Page 509: Privacy

    Knob Version - ML2060 ML2000 Parts Manual Privacy For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front Function ML2060 -------------- D138 Option Item Part No. Description Item Part No. Description Knob Lock Body 684F18-8** Screw, FHUM-PH-TITE #8-32 x 3/8” (No Cylinder or Trim) for 684F06-7 Screw, Stop...
  • Page 510 Knob Version - ML2060 ML2000 Parts Manual Privacy...
  • Page 511: Apartment Or Dormitory

    Knob Version - ML2067 ML2000 Parts Manual Apartment or Dormitory For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2067 MR Option ML2067HS D138 Option Item Part No. Description Item Part No. Description Knob Lock Body 701F748 Lever, Cylinder Latch...
  • Page 512 Knob Version - ML2067 ML2000 Parts Manual Apartment or Dormitory...
  • Page 513: Institutional Privacy

    Knob Version - ML2069 ML2000 Parts Manual Institutional Privacy For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2069 MR Option ML2069HS D138 Option Item Part No. Description Item Part No. Description Knob Lock Body 688F14-8* Lever, Cylinder Latch (No Cylinder or Trim) for...
  • Page 514 Knob Version - ML2069 ML2000 Parts Manual Institutional Privacy...
  • Page 515: Classroom Security

    Knob Version - ML2072, ML2075 ML2000 Parts Manual Classroom Security For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1" Front Function ML2072 MR Option ML2072HS D138 Option For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring High Security 1"...
  • Page 516 Knob Version - ML2072, ML2075 ML2000 Parts Manual Classroom Security...
  • Page 517: Lever Version Index

    Lever Version Index ML2000 Parts Manual Passage or Closet ANSI F01 PG 42 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front Vandal Resistant Function ML2010 -------------- D138 Option ML2010VR Privacy Bedroom or Bathroom ANSI F02 PG 44 For 1-3/4"...
  • Page 518 Lever Version Index ML2000 Parts Manual Entrance or Public Restroom ANSI F09 PG 52 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front Vandal Resistant Function ML2042 MR Option D138 Option ML2042VR Entrance or Apartment ANSI F10 PG 54 For 1-3/4"...
  • Page 519 Lever Version Index ML2000 Parts Manual Apartment or Dormitory ANSI F12 PG 62 For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring 1" Front Vandal Resistant Function ML2067 MR Option D138 Option ML2067VR Institutional Privacy PG 56 For 1-3/4" Min. Doors For 1-3/8"...
  • Page 520 Lever Version - ML2010 ML2000 Parts Manual Passage or Closet For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2010 -------------- ML2010VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body (No Cylinder or 404F85-8** Spring, Lever Return Trim) for...
  • Page 521 Lever Version - ML2010 ML2000 Parts Manual Passage or Closet...
  • Page 522: Entrance Or Storeroom

    Lever Version - ML2020, ML2022, ML2024 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Store Door, Entrance or Storeroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2020 -------------- ML2020VR D138 Option For 1-3/4" Min. Doors For 1-3/8"...
  • Page 523 Lever Version - ML2020, ML2022, ML2024 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Store Door, Entrance or Storeroom Item Part No. Description 236L72 018 Std. Strike (See page 76 for options) Specify Finish Mortise Lock Mounting Packet For 429F41 Standard 488F09 MR Option 465F57...
  • Page 524: Hotel Or Motel

    Lever Version - ML2029 ML2000 Parts Manual Hotel or Motel For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2029 -------------- ML2029VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 688F14-8* Lever, Cylinder Latch (No Cylinder or Trim) for...
  • Page 525 Lever Version - ML2029 ML2000 Parts Manual Hotel or Motel...
  • Page 526: Privacy, Bedroom Or Bathroom (Ansi F19)

    Lever Version - ML2030, ML2065 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Dormitory, Entrance or Storeroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2030 -------------- ML2030VR D138 Option For 1-3/4" Min. Doors For 1-3/8"...
  • Page 527: Dormitory, Entrance Or Storeroom

    Lever Version - ML2030, ML2065 ML2000 Parts Manual Privacy, Bedroom or Bathroom, Dormitory, Entrance or Storeroom...
  • Page 528: Institution Or Utility

    Lever Version - ML2032 ML2000 Parts Manual Institution or Utility For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2032 MR Option ML2032VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 688F14-8* Lever, Cylinder Latch...
  • Page 529 Lever Version - ML2032 ML2000 Parts Manual Institution or Utility...
  • Page 530 Lever Version - ML2042, ML2055 ML2000 Parts Manual Entrance or Public Restroom, Classroom For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2042 MR Option ML2042VR D138 Option For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring...
  • Page 531 Lever Version - ML2042, ML2055 ML2000 Parts Manual Entrance or Public Restroom, Classroom Item Part No. Description 236L73 018 Std. Strike (See page 76 for options) Specify Finish Mortise Lock Mounting Packet For 429F41 Standard 488F09 MR Option 465F57 Vandal Resistant & M04 MR x M04 616F12 (See page 109 for packet descriptions)
  • Page 532: Entrance Or Apartment

    Lever Version - ML2048 ML2000 Parts Manual Entrance or Apartment For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2048 MR Option ML2048VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 461F01-2 Toggle Sub Assembly...
  • Page 533 Lever Version - ML2048 ML2000 Parts Manual Entrance or Apartment...
  • Page 534: Entrance Or Office

    Lever Version - ML2051 ML2000 Parts Manual Entrance or Office For 1-3/8" Doors For 1-3/4" Min. Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2051 MR Option ML2051VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 701F748 Lever, Cylinder Latch...
  • Page 535 Lever Version - ML2051 ML2000 Parts Manual Entrance or Office...
  • Page 536: Storeroom Or Closet

    Lever Version - ML2057 ML2000 Parts Manual Storeroom or Closet For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2057 MR Option ML2057VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 565F04-8** Spring, Hub Lever...
  • Page 537 Lever Version - ML2057 ML2000 Parts Manual Storeroom or Closet...
  • Page 538: Privacy

    Lever Version - ML2060 ML2000 Parts Manual Privacy For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2060 ------------ ML2060VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 684F18-8** Screw, FHUM-PH-TITE #8-32 x 3/8”...
  • Page 539 Lever Version - ML2060 ML2000 Parts Manual Privacy...
  • Page 540: Apartment Or Dormitory

    Lever Version - ML2067 ML2000 Parts Manual Apartment or Dormitory For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2067 MR Option ML2067VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 688F03-8** Retractor...
  • Page 541 Lever Version - ML2067 ML2000 Parts Manual Apartment or Dormitory...
  • Page 542: Institutional Privacy

    Lever Version - ML2069 ML2000 Parts Manual Institutional Privacy For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2069 -------------- ML2069VR D138 Option Item Part No. Description Item Part No. Description Lever Lock Body 466F22-9 Spacer (No Cylinder or Trim) for...
  • Page 543 Lever Version - ML2069 ML2000 Parts Manual Institutional Privacy...
  • Page 544: Classroom Security

    Lever Version - ML2072, ML2075 ML2000 Parts Manual Classroom Security For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant 1" Front Function ML2072 MR Option ML2072VR D138 Option For 1-3/4" Min. Doors For 1-3/8" Doors Type Standard Master Ring Vandal Resistant...
  • Page 545 Lever Version - ML2072, ML2075 ML2000 Parts Manual Classroom Security...
  • Page 546 Crossbar Version - ED6600 Series ML2000 Parts Manual To Support Discontinued Double Cyl. Devices Corbin 3126-1/2 3126-1/2NT Exit Device Series ED6600 Russwin 796-1/2 NT796-1/2 NOTE: Number of MLE03 MLE04 MLE05 MLE03 (no trim) Mortise Lock Body function side view shown as example. Item Part No.
  • Page 547 Crossbar Version - ED6600 Series ML2000 Parts Manual...
  • Page 548 Crossbar Version - ED6600A Series ML2000 Parts Manual To Support Discontinued Double Cyl. Devices Corbin 3126-1/2 Exit Device Series ED6600A NOTE: Russwin U796-1/2 MLE06 (no trim) Number of function side view MLE06 MLE07 shown as example. Mortise Lock Body Item Part No.
  • Page 549 Crossbar Version - ED6600A Series ML2000 Parts Manual...
  • Page 550 Crossbar Version - ED7600, ED7600A Series ML2000 Parts Manual Exit Device Series ED7600 ED7600A NOTE: Number of MLE08 MLE09 MLE08 (no trim) Mortise Lock Body function side view shown as example. Item Part No. Description Item Part No. Description Crossbar Lock Body 684F18-8 Screw, FHUM-PH-TITE #8-32 x 3/8”...
  • Page 551 Crossbar Version - ED7600, ED7600A Series ML2000 Parts Manual Note: Rotate Item 65 and latchbolt 180° to reverse handing.
  • Page 552 Strikes ML2000 Parts Manual (Specialty Finish) Filler Latchbolt & Deadbolt Latchbolt Deadbolt Plate Curved Straight Curved Lip Curved Lip Straight Curved Lip Straight Straight Lip LH/ Length RH/LHR LH/RHR RH/LHR 7/8” 236L72014 --------- --------- 236L73014 --------- --------- 236L74014 --------- 1" 236L72016 --------- ---------...
  • Page 553: Ed6600 Series

    Lock Case Assembly Parts - Master List ML2000 Parts Manual 1 Case & Front Sub 2 Case Caps Assembly 700F27-8* (Standard & HS) 687F53-8* (Standard) 700F57-8* (MR Option) 687F54-8 (D138 Option) 687F58-8 (MR Option) 687F55-8* (Standard) 687F56-8 (D138 Option) 424F37-8 (Crossbar Versions) ED6600 Series &...
  • Page 554 Lock Case Assembly Parts - Master List ML2000 Parts Manual 3 Stop Levers 7 Stop 684F05-5 (Standard) 682F01-8 (Standard) 8 Fixed Stop 684F55-9 681F44-8 (Standard) 681F44-2 (M26 Option) 9 Turnpiece Hub 402F77-8 (Exit Device) 700F23-5 (Standard) 700F31-5 (MR Option) 700F74-8 (Standard) 700F74-2 (M26 Option)
  • Page 555 Lock Case Assembly Parts - Master List ML2000 Parts Manual 13 Deadlocking Lever 18 Hub Lever 602F19-8 (Standard) 681F36-8 (Standard) 681F36-2 (M26 Option) 602F19-7 (M26 Option) 681F37-8 (Standard) 700F21-8 (Standard) 681F37-2 (M26 Option) 700F21-2 (M26 Option) 536F64-8 (Exit Device) 624F48-8 (Standard) 624F48-2 (M26 Option)
  • Page 556 Lock Case Assembly Parts - Master List ML2000 Parts Manual 30 Lever Return Spring 21 Hub Lever pring 404F85-8 (Standard) 565F04-8 (Standard) 565F04-7 (M26 Option) 404F85-7 (M26 Option) 22 Cylinder Latch Levers 31 Cylinder Set Screw Bracket 402F73-8 (Standard) 688F14-8 (Standard) 402F73-2 (M26 Option)
  • Page 557 Lock Case Assembly Parts - Master List ML2000 Parts Manual 50 Armored Fronts 41 Identification Label 685F17-9 Specify Finish For Deadbolt Only 079F00 (Standard) 079F02 (D138 Option) 42 Locking Lever For Deadbolt & Latchbolt 466F86-8 (Exit Device) 423F54 (Standard) 423F57 (D138 Option) For Latchbolt Only 43 Hold Back Lever...
  • Page 558 Lock Case Assembly Parts - Master List ML2000 Parts Manual Strikes see pg 51 63 Bottom Thumbturn Lever 440F72-8 (Exit Device) 52 Mounting Packet 429F41 (Standard) 488F09 (MR Option) 465F57 (High Security, M04, Vandal Resistant) 64 Top Thumbturn Lever 440F73-8 (Exit Device) 65 Thumbturn Latch Lever 363F34-8 (Exit Device)
  • Page 559: Trim Components

    Trim Components ML2000 Parts Manual Lever x Wrought Escutcheon INSIDE LEVER ASSEMBLY See page 89-92 INSIDE ESCUTCHEON See page 95-97 INSIDE LEVER ASSEMBLY See page 89-92 INSIDE ESCUTCHEON DOWEL See page 95-97 SCREW See page 108 NYLON BUSHING OUTSIDE ESCUTCHEON DOWEL See page 109 See page 95-97...
  • Page 560: Lever X Cast Escutcheon

    Trim Components ML2000 Parts Manual Lever x Cast Escutcheon* INSIDE LEVER ASSEMBLY INSIDE ESCUTCHEON See page 89-92 See page 98-101 DOWEL OUTSIDE ESCUTCHEON SCREW See page 98-101 See page 108 BLIND HOLE NYLON BUSHING COLLAR See page 109 See page 110 CYLINDER See page 111 WRENCH...
  • Page 561: Lever X Rose

    Trim Components ML2000 Parts Manual Cast Knob x Cast Escutheon* INSIDE ESCUTCHEON See page 98-101 INSIDE KNOB ASSEMBLY See page 93 & 94 OUTSIDE ESCUTCHEON See page 98-101 BLIND HOLE COLLAR See page 111 CYLINDER See page 110 THROUGHBOLT PACKET See page 108 BLIND HOLE...
  • Page 562: Wrought Knob X Rose

    Trim Components ML2000 Parts Manual Wrought Knob x Rose INSIDE KNOB ASSEMBLY See page 93 & 94 INSIDE KNOB ASSEMBLY THIMBLE PACKET See page 93 & 94 See page 107 THIMBLE PACKET See page 107 ADAPTER PACKET KNOB See page 105 RELEASE ADAPTER PACKET TOOL...
  • Page 563: Half Trim - Lever X Escutcheon

    Trim Components ML2000 Parts Manual Half Trim - Lever x Escutcheon DOWEL SCREW INSIDE ESCUTCHEON See page 108 See page 95-97 DOWEL SCREW INSIDE ESCUTCHEON INSIDE See page 108 See page 95-97 LEVER ASSEMBLY OUTSIDE DOWEL See page 89-92 INSIDE ADAPTER PACKET SCREW INSIDE ESCUTCHEON...
  • Page 564: Half Trim - Lever X Rose

    Trim Components ML2000 Parts Manual Half Trim - Lever x Rose DOWEL SCREW DOWEL See page 108 SCREW INSIDE See page 108 LEVER ASSEMBLY INSIDE See page 89-92 LEVER ASSEMBLY See page 89-92 ADAPTER PACKET DOWEL See page 105 ADAPTER PACKET SCREW See page 105 See page 108...
  • Page 565: Inside Levers & Outside Lever & Spindle Assemblies

    Inside Levers & Outside Lever & Spindle ML2000 Parts Manual Assemblies Inside Outside (Note: All inside levers come complete with dowel screws 483F30) AS - Armstrong (Cast) CS - Citation (Cast) DS - Dirke (Cast) Specify Hand ES - Essex (Cast) LS - Lustra (Cast) LW - Lustra (Wrought) NS - Newport (Cast)
  • Page 566 Inside Levers & Outside Lever ML2000 Parts Manual & Spindle Assemblies Item Part No. Description Item Part No. Description AS - Armstrong (Cast) LS - Lustra (Cast) 670F34 Inside Lever 670F37 Inside Lever Outside Lever & Spindle Assembly LW - Lustra (Wrought) 670F64 for 1-3/8”...
  • Page 567 Inside Levers & Outside Lever & Spindle ML2000 Parts Manual Assemblies Inside Outside (Note: All inside levers come complete with dowel screws 483F30) F - Frascati (Cast) M - Merlot (Cast) T - Tuscany (Cast) Z - Zinfandel (Cast) NS - Newport (Cast stainless steel) (Vandal Resistant) CS - Citation...
  • Page 568 Inside Levers & Outside Lever ML2000 Parts Manual & Spindle Assemblies (Specify Finish) Item Part No. Description FS - Frascati (Cast) Inside Lever for 692F63 LH/LHR Door 692F64 RH/RHR Door Outside Lever & Spindle Assembly 692F75 for 1-3/4” Door - RH/RHR Door 692F76 for 1-3/4”...
  • Page 569 Inside Knobs & Outside Knob & Spindle ML2000 Parts Manual Assemblies Inside Outside BR - Belmont (Wrought) BW - Belmont (Wrought) GR - Global (Wrought) GW - Global (Wrought) GS - Global (Cast) SS - Surety (Cast) YW - Yankee (Cold Forged)
  • Page 570: Inside Knobs & Outside Knob & Spindle Assemblies

    Inside Knobs & Outside Knob ML2000 Parts Manual & Spindle Assemblies (Specify Finish) (Specify Finish) Item Part No. Description Item Part No. Description BR - Belmont (Wrought Reinforced) GS - Global (Cast) 502F29 Inside Lever 503F15 Inside Lever BW - Belmont (Wrought) Outside Knob &...
  • Page 571 M Escutcheon ML2000 Parts Manual Inside Inside For Cylin- Inside For Grip Inside For Inside For Inside For Blank der Only Only Cylinder & Grip Thumbturn Lever Thumbturn Lever Only & Grip Outside Outside Outside Outside Outside Outside For Cyl- Blank For Cylinder Only For Grip Only...
  • Page 572 N Escutcheon ML2000 Parts Manual Inside Inside or Inside or Inside or Blank Outside For Cylinder Only Outside Outside For Cylinder & Grip For Grip Only Inside For Inside For Outside Outside For Cylin- Thumbturn Thumbturn For Grip & der, Grip Lever Only Lever &...
  • Page 573 P Escutcheon ML2000 Parts Manual Inside Inside Inside Inside Inside For Inside For Blank For Cylinder Only For Grip Only For Cylinder Thumbturn Lever Thumbturn Lever & Grip Only & Grip Outside Outside Outside Outside Outside Outside Blank For Cylinder Only For Grip Only For Cylinder For Grip &...
  • Page 574 R Escutcheon ML2000 Parts Manual Inside For Inside For Grip Inside For Inside For Thumbturn Inside For Thumbturn Cylinder Only Only Cylinder & Grip Lever Only Lever & Grip Inside Blank Outside For Cyl- Outside For Outside For Outside For Grip & Outside For Cylinder, Grip inder Only Grip Only...
  • Page 575 T Escutcheon ML2000 Parts Manual Inside For Inside For Cylin- Inside For Inside For Grip Only der & Grip Thumbturn Lever Thumbturn Only Lever & Grip Inside Blank Outside Outside Outside Outside For Cylinder Only For Grip Only For Cylinder For Grip &...
  • Page 576 L Escutcheon ML2000 Parts Manual Inside Inside For Inside For Inside For Inside For Inside For For Cylinder Blank Cylinder Grip Only Cylinder & Thumbturn Thumbturn Only Only Grip Lever Only Lever & Grip Outside For Outside For Outside For Grip Outside For Outside Outside For...
  • Page 577 L Escutcheon ML2000 Parts Manual 9-3/16” x 2-3/16” Cast (Specify Finish) Item Part No. Description Outside - for Cylinder, Grip & Indicator 694F59 for 1-3/8” Door for 1-3/4” Door 694F60 694F61 for 2” Door for 2-1/4” Door 694F62 Outside - for Grip & Plug Only 694F67 for 1-3/8”...
  • Page 578: Escutcheons

    V Escutcheon ML2000 Parts Manual Inside Inside For Inside For Grip Inside For Inside For Inside For Inside For Blank Cylinder Only Only Cylinder & Thumbturn Thumbturn Cylinder, Grip & Grip Lever Only Lever & Grip Indicator Outside Outside For Outside For Outside For Outside For...
  • Page 579: Rose & Thimble Packets

    Rose & Thimble Packets ML2000 Parts Manual 2-7/8" Dia. 3-1/2" Dia. 2-9/16" Dia. (Wrought) (Wrought) (Cast) 2-1/4" Dia. 2-1/4" Dia. (Wrought) (Cast) 3" Sq. (Wrought) 2-7/8" Dia. (Cast) (Specify Finish) (Specify Finish) (Specify Finish) Item Part No. Description Item Part No. Description Wrought Rose Packet, containing: Thimble Packet, containing:...
  • Page 580: Adapter Packets

    Adapter Packets ML2000 Parts Manual Half Dummy Trim Full Working Trim M & N Escutcheons M & N Escutcheons Levers Levers & Cast Knobs Half Working Trim M & N Escutcheons Half Dummy Trim All Grips Grip Outside x Blank Esc. Inside M &...
  • Page 581 Adapter Packets ML2000 Parts Manual Half Working Trim Sectional Levers Full Working Trim Sectional Half Dummy Trim (Also for M & N Escutcheons with Sectional Wrought Knobs) Levers Half Dummy Trim* Half Dummy Trim Full Dummy Trim Sectional & M & N Escutcheons Sectional Sectional Wrought Knobs...
  • Page 582 Adapter Packets - P Escutcheon ML2000 Parts Manual Half Dummy Trim* Cast Knobs Full Working Trim Half Dummy Trim All Grips Wrought Knobs NOTE: Each adapter packet comes with appropriate size adapter plates & screws for door thickness as ordered. Half Dummy Trim* Item Part No.
  • Page 583: Spindle Component Parts

    Spindle Component Parts ML2000 Parts Manual Item Part No. Description Item Part No. Description Adjusting Bolt for Lever half Trim for: 482F37-5 Adjustable Locknut Assembly 483F34-8 1-3/8” Door 118F48-8 Adjusting Nut for Cast Knob 483F35-8 1-3/4” Door 497F52-8 Spacer for Cast Knob 483F36-8 2-1/4”...
  • Page 584: Screws & Screw Packets

    Screws & Screw Packets ML2000 Parts Manual (Specify Finish) Item Part No. Description Item Part No. Description Cylinder Set Screw Packet for Screw & Spindle Packet for VR Trim Containing: 488F08 Standard 4 - #10 - 24 x 2” FHUM Torx Pin Screws ®...
  • Page 585: Miscellaneous Parts

    Mortise Lock Conversion Kit ML2000 Parts Manual Item Part No. Description Mortise Lock Conversion Kit, for Locks with Movable Stops, 683F34 containing: 684F09-M 1 - Hub, Cap Side 684F10-M 1 - Hub, Case Side 684F11-9 1 - Spacer, Hub 404F85-M 2 - Spring, Lever Return 684F12-9 1 - Spacer, Spring...
  • Page 586 Cylinders ML2000 Parts Manual Conventional (standard for ML2000) Pyramid Conventional Interchangeable Core Security (standard for ML2000HS) (Fixe d Core) (Fixed Core) (I.C.) Pyramid (optional) 2 nickel silver keys Finishes: See Key Systems and Pyramid catalogs. Pyramid Shown 55, 69* & (Inside) Func- Mortise Cylinder Type Hotel Function All Other Keyed Functions...
  • Page 587: Cylinders

    Cylinder Collars ML2000 Parts Manual For Standard Cylinder in ML2000 Series Locksets and Mortise Exit Devices with Sectional Trim NOTES 1. There is no Corbin Russwin configuration which requires 1-3/8” cylinders in a double cylinder function. Collars for this combination are shaded and are referenced only for other manufacturer’s cylinders.
  • Page 588 Cylinders Collars - Standard ML2000 Parts Manual Application Cylinder 1-1/4” 6-Pin IC, 1-1/8” 6-Pin 7-Pin, 1-3/8" 1-1/2” Door Function Trim 1” 5-Pin Standard Hotel, Hotel IC 7-Pin IC Blockout Sectional 253F97 253F97 605F43 605F43 609F36 N escutcheon 253F97 253F97 253F97 605F43 605F43 P escutcheon...
  • Page 589 Cylinders Collars - Standard ML2000 Parts Manual Application Cylinder 1-1/4” 6-Pin IC, 1-1/8” 6-Pin 7-Pin, 1-3/8" 1-1/2” Door Function Trim 1” 5-Pin Standard Hotel, Hotel IC 7-Pin IC Blockout Sectional use longer cyl. 253F97 253F97 253F97 605F43 N escutcheon use longer cyl. 253F97 253F97 253F97...
  • Page 590 Cylinders Collars - Master Ring and Flexible ML2000 Parts Manual Head Spacers Master Ring Collars for Master Cylinders in ML2000 Series Locksets Application Cylinder Door Function Trim 1-1/8” Standard 1-1/4” 1-3/8” 7-Pin Sectional 447F46 447F46 not avail. N escutcheon 447F45* 447F46 447F46 Single Cylinder...
  • Page 591 Flexible Head Spacers for ML2000 Series ML2000 Parts Manual Locksets Conventional Cylinder Application Cylinder Door Function 1” 6-Pin std. 1-1/8” 7-Pin Std. 1-1/4” 1-3/8" Single Cylinder 370F29 252F82 Use Shorter Cylinder Single Cylinder none 370F29 370F31 1-3/4” Double Cylinder 370F31 252F82 Use Shorter Cylinder Single Cylinder...
  • Page 592: Ml2000 Hand Reversing Instructions

    ML2000 Hand Reversing Instructions ML2000 Parts Manual Step 1) Move the Red locking screw to Catch Plate side of lock-body being locked (Fig. 1) Step 2) Push in latch then depress catch plate with screw driver (Fig. 1) Step 3) Pull latch out of lock-body and turn latch over (Fig.
  • Page 593 Notes ML2000 Parts Manual...
  • Page 594 Corbin Russwin Distributor or Sales Representative. Copyright © 2000-2017, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
  • Page 595 FE6600 Series Multi-Point Lock Parts Manual...
  • Page 596 FE6600 Parts Manual Templating and Installation For door templates and installation instructions, please refer to our website at www.corbinrusswin.com. How to Order Parts 1. In order to simplify the ordering procedure and maintain regulatory compliance, parts are only available as listed 2.
  • Page 597 FE6600 Parts Manual Item Part Number Description Sellable Item Part Number Description Sellable 726F658 Screw Retainer Pack 726F528 Multipoint Cassette 726F668LEN Top Case And Rod Assembly + 726F558 Trim Mounting Screw Pack Bottom Case And Rod Assembly 726F678LEN Top/Bottom Case Mounting Screw 726F567 Pack 726F687...
  • Page 598 Corbin Russwin Distributor or Sales Representative. Copyright © 2017, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
  • Page 599 UT5200 Series Pre-Assembled Unit Locks Parts and Service Manual...
  • Page 600 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 601 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 602: Quick Conversion

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 603: Do You Have The Current Model

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 604: Ut5210 Passage Or Closet

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 605 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 606: Ut5220 Privacy, Bedroom Or Bathroom

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 607 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 608: Ut5251 Entrance Or Office

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 609 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 610: Ut5255 Classroom

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 611 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 612: Ut5257 Storeroom Or Closet

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 613 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 614: Ut5261 Entrance Or Office (Levers Only)

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 615 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 616: Ut5272 Apartment, Exit Or Public Toilet

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 617 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 618: Ut5282 Store Door

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 619 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 620: Typical Knob Configuration

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 621: Interchangeable Core Configuration

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 622: Lever And Knob Shank - Comparison Guide

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 623: Options And Accessories

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 624 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 625 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 626 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 627: Routine Maintenance

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 628: Troubleshooting Guide

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 629 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 630: Cylinder Removal Instructions

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 631 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 632: Knob Version

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 633 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 634 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 635 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 636 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 637: Service Procedures

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 638: Knob Version

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 639: Lever Version

    Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 640 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 641 Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access...
  • Page 642 Corbin Russwin Distributor or Sales Representative. Copyright © 1999-2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent pending and/or patent www.assaabloydss.com/patents.

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