Festo YXCS Operating Instructions Manual
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Festo YXCS Operating Instructions Manual

Festo YXCS Operating Instructions Manual

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YXCS
Single-axis system
Operating instruc-
tions
8087849
2021-07b
[8064787]

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Summary of Contents for Festo YXCS

  • Page 1 YXCS Single-axis system Operating instruc- tions 8087849 2021-07b [8064787]...
  • Page 2 Translation of the original instructions...

  • Page 3: Table Of Contents

    Technical data ..............31 Festo — YXCS — 2021-07b...

  • Page 4: Applicable Documents

    These documents form part of the product documentation and can be downloaded as follows. 1. Read the order ID/product key from the product labelling. 2. Download the documents from the Festo Support Portal by entering the order ID/Product Key è www.festo.com/sp.

  • Page 5: Intended Use

    The qualified personnel have skills and experience in dealing with electropneumatic (open-loop) control technology. Additional information – Contact the regional Festo contact if you have technical problems è www.festo.com. – Accessories and spare parts è www.festo.com/catalogue. Festo — YXCS — 2021-07b...

  • Page 6: Product Overview

    – Multi-pin plug for sensors (optional) Fig. 1: Product version with motor position on left, example Energy chain Mounting component for adjusting kit Support of the energy chain Slide with Y-Z adapter plate Y-axis Motor (optional) Festo — YXCS — 2021-07b...

  • Page 7: Delivery Status

    – Use suitable aids to lift and set down the product, e.g. crane. Lift the product out of the transportation protection with the mounted transport kit è 5.3.1 Lifting the product with the transport kit. Festo — YXCS — 2021-07b...

  • Page 8: Remove Transportation Locks From The Transportation Protection

    • Secure unsecured moving parts with transportation locks. Fig. 3: Identification of the transportation lock for moving parts • Do not remove the marked transportation locks for the moving parts until the product has been mounted. Festo — YXCS — 2021-07b...

  • Page 9: Transport Kit

    3. Tighten the nuts of the lifting eye bolts. Tightening torque: M8 = 12 Nm, M12 = 24 Nm Lifting the product with the mounted transport kit Requirement: the transportation locks for mounting on the transportation protection are removed. Fig. 5: Lift product with transport kit, here EGC-50 Festo — YXCS — 2021-07b...
  • Page 10 – Apply load to lifting eye bolts evenly at an angle of £ 45°. – Do not apply lateral stress to the lifting eye bolts. – Attach the lifting belts as vertically as possible: – Take adequate safety precautions. – Adjust the lifting speed. Festo — YXCS — 2021-07b...

  • Page 11: Removing Transportation Locks From The Moving Parts

    – sufficient evenness WARNING Risk of injury due to falling product. • Make sure the mounting surface is sufficiently strong to absorb the maximum forces. • Only use the supplied mounting components. • Secure the screw connections. Festo — YXCS — 2021-07b...

  • Page 12: Mounting Attachments

    2481 … 3110 2351 … 2950 – 3111 … 3740 2951 … 3550 – 3741 … 4370 3551 … 4150 – 4371 … 4500 4151 … 4500 Tab. 4: EHMY-LP-EGC-… -HD: number of required mounting components Festo — YXCS — 2021-07b...

  • Page 13: Preparing Mounting Surface For The Adjusting Kit

    [mm] [mm] ³ 9 ³ 9 ³ 13 Thread depth [mm] 1) Hy = stroke in Y-direction è Technical data 2) n = number of mounting components Tab. 6: Dimensions for adjusting kit for EHMY-LP-EGC-...-HD Festo — YXCS — 2021-07b...

  • Page 14: Application Of Adjusting Kit

    Washer (2x) for adjusting part Screw M8 (2x) for adjusting part Fig. 10: Not in scope of delivery Select the screw aD for mounting the adjustment part suitable for the installation situation. Strength class at least 8.8 Festo — YXCS — 2021-07b...
  • Page 15 • Mount the Y-module to a machine frame accordingly. 1. Loosen the countersunk screws on the support profile of the energy chain. Do not unscrew the screws. Festo — YXCS — 2021-07b...
  • Page 16 6. Tighten the screws evenly on the profile mountings. EHMY-LP-EGC-...-KF Screw size M3 x 8 M5 x 16 M8 x 20 Tightening torque [Nm] EHMY-LP-EGC-...-HD Screw size M5 x 16 M8 x 20 Tightening torque [Nm] Festo — YXCS — 2021-07b...
  • Page 17 8. Screw the screw 8 into the adjusting part 9. 9. Place the washer aJ under the nut aA. 10. Screw the nut aA onto the screw 8. 11. Fasten the adjusting part to the mounting surface with suitable washers aC and screws aD. Festo — YXCS — 2021-07b...
  • Page 18 14. Tighten the screws evenly for mounting on the mounting surface. EHMY-LP-EGC-...-KF Screw size M4 x 16 M6 x 20 M8 x 30 Tightening torque [Nm] EHMY-LP-EGC-...-HD Screw size M6 x 20 M8 x 30 Tightening torque [Nm] Festo — YXCS — 2021-07b...
  • Page 19 15. Tighten the countersunk screws evenly on the support profile of the energy chain. EHMY-LP-EGC-...-KF Screw size M5 x 8 M5 x 8 M5 x 12 M5 x 12 Tightening torque [Nm] EHMY-LP-EGC-...-HD Screw size M5 x 10 M5 x 10 M5 x 10 Tightening torque [Nm] Festo — YXCS — 2021-07b...

  • Page 20: Product Assembly

    – The moving parts are secured with the transportation locks. Fig. 12: Product version with motor position on left, example Energy chain Mounting component for adjusting kit Support of the energy chain Slide with Y-Z adapter plate Y-axis Motor (optional) Festo — YXCS — 2021-07b...

  • Page 21: Attachment Component

    1. Mount the attachment component provided by the customer to the Y-Z adapter plate of the Y-module. Note the interface è CAD model of the product. 2. Earth the attachment component at the specified points è 7.2.4 Earthing. Festo — YXCS — 2021-07b...

  • Page 22: Installation

    The chambers are shown schematically from the point of view of the open end of the energy chain. The energy chain is not allocated in the delivery status. Energy chain Y-module Energy chain chambers Proposal for allocation Customer-specific Hoses Encoder cable Festo — YXCS — 2021-07b...

  • Page 23: Installing Cables And Tubing

    1. Move the energy chain through the entire stroke. Ä The energy chain must be able to move without hindrance. 2. In case of blockage: check and correct the installation of the cables and tubing. Festo — YXCS — 2021-07b...

  • Page 24: Earthing

    3. Earth the attachment component mounted by the customer. Earthing points The following illustration shows an example of the positions of the earthing points. The positions of the earthing points may vary depending on the configuration. Fig. 14: Earthing points, example Festo — YXCS — 2021-07b...
  • Page 25 Earthing point Washer Serrated washer 1. Position serrated washer. 2. Place the cable lugs of the earthing cables between the serrated washer and the washer. 3. Tighten the nut or screw. Tightening torque: 3.5 Nm Festo — YXCS — 2021-07b...

  • Page 26: Commissioning

    • Before energising the product: check that the transportation locks of the moving parts are removed. Commissioning may only be performed by qualified specialised personnel who are familiar with: – Festo Configuration Tools (FCT)/Festo Automation Suite (FAS) – Installation and operation of handling systems Note the following during commissioning: –...

  • Page 27: Perform Initial Commissioning With Test Run

    Before disconnecting electrical connections: comply with the waiting time specified for the integrated electrical components è Observe the documentation of the electrical compo- nents. 2. Switch off compressed air supply. 3. Compressed air can be stored in the pneumatic attachment component: exhaust the attachment component. Festo — YXCS — 2021-07b...

  • Page 28: Cleaning

    The product is initially lubricated in the delivery status. NOTICE Trouble-free operation and a long service life require regular relubrication. • Lubricate the axes at the specified lubrication interval. • Observe the specifications for relubrication. • Use appropriate grease gun. Accessories è www.festo.com/catalogue. Specifications Lubrication interval [km] 2500 Lubricating grease See documentation for the axes è...

  • Page 29: Fault Clearance

    Check signal of the motor con- bled. troller. For motor with brake: brake is Release brake. active. Motor turns in the wrong direc- Wiring fault Check wiring. tion or vibrates. Incorrect controller settings Change controller parameters. Tab. 10: Fault clearance Festo — YXCS — 2021-07b...

  • Page 30: Disassembly

    Before disconnecting electrical connections: comply with the waiting time specified for the integrated electrical components è Observe the documentation of the electrical compo- nents. 3. Switch off compressed air supply. 4. Compressed air can be stored in the pneumatic attachment component: exhaust the attachment component. Festo — YXCS — 2021-07b...

  • Page 31: Technical Data

    Screws, centring pins Ball bearing Toothed belt pulleys, flanged High-alloy steel wheels Multi-pin retaining bracket Moment compensator Energy chains Plastic Buffer Cover caps Toothed belt Polychloroprene with glass cord and nylon coating Tab. 11: Technical data Festo — YXCS — 2021-07b...
  • Page 32 Copyright: Festo SE & Co. KG 73734 Esslingen Ruiter Straße 82 Deutschland Phone: +49 711 347-0 Internet: © 2021 all rights reserved to Festo SE & Co. KG www.festo.com...

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