Festo YJKP-NGS Operating	 Instruction
Festo YJKP-NGS Operating	 Instruction

Festo YJKP-NGS Operating Instruction

Servo press kit

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YJKP-NGS/NGM
Servo Press Kit
Operating instruc-
tion
8150783
2022-09
[8150785]

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Summary of Contents for Festo YJKP-NGS

  • Page 1 YJKP-NGS/NGM Servo Press Kit Operating instruc- tion 8150783 2022-09 [8150785]...
  • Page 2 Translation of the original instructions EtherCAT , EtherNet/IP , MODBUS , OPC UA , PI PROFIBUS PROFINET are registered trademarks of ® ® ® ® ® the respective trademark owners in certain countries.
  • Page 3: Table Of Contents

    Technical data ..............29 Festo — YJKP-NGS/NGM — 2022-09...
  • Page 4: About This Document

    Safety About this document Applicable documents All available documents for the product è www.festo.com/sp. Document Product Operating instruction Sensor SKDA-...-AB Operating instruction Electric cylinder ESBF-BS/-LS Assembly instructions Axial kit EAMM-A-D... Assembly instructions Parallel kit EAMM-U-...-D... Operating instruction Servo motor EMMT-AS User documentation Motor controller CMMT-AS-...-MP...
  • Page 5: Intended Use

    The qualified personnel have skills and experience in dealing with electropneumatic (open-loop) control technology. Additional information – Contact the regional Festo contact if you have technical problems è www.festo.com. – Accessories and spare parts è www.festo.com/catalogue. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 6: Product Overview

    Motor controller CMMT-AS Connecting cable NEBS-M12G5-ES-...-LE5 Higher-order controller (not in scope of delivery) Motor cable NEBM-M...-EH-...-R3LEG14 Switch (not in scope of delivery) LAN cable (not in scope of delivery) Laptop (not in scope of delivery) Festo — YJKP-NGS/NGM — 2022-09...
  • Page 7: Transport

    Restraints in the packaging Transport locks prevent uncontrolled movement of the product in the packaging during transport and installation. The product is provided with the following designated transport locks: Fig. 2: Transport screws Fig. 3: Cable binder Festo — YJKP-NGS/NGM — 2022-09...
  • Page 8: Assembly

    The fitting space required for the product depends on the selected size of the Servo Press Kit and the following factors: – Stroke of the electric cylinder è www.festo.com/catalogue – Attachment position and type of motor Unintentional lowering of the piston rod is possible at any time. The axis cannot be pushed back manually.
  • Page 9 Note enclosed Operating instruction sensor SKDA-...-AB è 1.1 Applicable documents. 1. Do not screw the lock nut up to the stop on the ESBF-BS. 2. Screw the sensor on the ESBF-BS. 3. Use the lock nut to secure the sensor. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 10: Installation

    2. Mount controller CECC-X-M1-YS. Follow controller user documentation CECC-X-M1-YS è 1.1 Applicable documents. 3. Mount controller CMMT-AS. Note motor controller user documentation CMMT-AS-...-EC-S1 è 1.1 Applicable documents. Up-to-date information on the accessories è www.festo.com/catalogue. Installation Safety WARNING Risk of injury due to lowering piston rod.
  • Page 11 4. Insert the plug into the connection [X19.0] of the controller. Connecting cable NEBC-R3G4-ES-1-S-R3G4-ET The connecting cable connects the RTE interface port 1 [XF1 IN] of the motor controller to the EtherCAT interface [X10] of the controller CECC-X-M1-YS. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 12 2. Plug the RJ 45 plug into the connection [X2] of the controller. 3. Place the open cable ends in the connection [X6A] and [X6B] of the motor controller in accordance with the table. Use plug connectors from the NEKM-C6-C16-S assortment of plugs. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 13: Electrical Installation Cecc-X-M1-Ys

    Fig. 8: CECC-X-M1-YS bottom interfaces NOTICE Material damage as a result of using the wrong connections. In accordance with intended use, all unnamed connections must not be used. The status LEDs show the operating status of the controller. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 14 Standard LAN patch cable EtherCAT port [X17] 2x NECC-L2G6-C1 digital inputs [X20] NECC-L2G2-C1 digital outputs 1) Plug for customer-provided cable 2) not in scope of delivery of the kit Tab. 6: CECC-X-M1-YS connection and plug Festo — YJKP-NGS/NGM — 2022-09...
  • Page 15 1. Connect the power supply to the device. 2. Place the open cable ends in the plug connector provided in accordance with the table. 3. Insert the plug into the connection [X5] of the controller. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 16 The Ethernet port [X8] is a RJ45 socket and supports gigabit LAN. The following protocols are supported: – EtherNet/IP (server) – Modbus TCP (server) – Ethernet TCP/IP – PROFINET IO – OPC UA (only possible with the optional software extension package.) Festo — YJKP-NGS/NGM — 2022-09...
  • Page 17 – The digital inputs are not galvanically isolated. – The earth potential for all inputs relates to GND of the power supply [X1]. – Use 3 adjacent terminals each to connect additional sensors with 3-wire connection technology. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 18 Press process in step operation ation X17.5.3 GND logic Power supply GND X17.6.1 … X17.6.3 not assigned – X17.7.1 … X17.7.3 not assigned – 1) optional 2) Reserve Tab. 10: [X17] terminal assignment of digital inputs Festo — YJKP-NGS/NGM — 2022-09...
  • Page 19 Program step completed – X20.6.2 not assigned – – X20.7.1 … X20. not assigned – – 1) SSR: Solid State Relay 2) See online help for details Tab. 11: [X20] terminal allocation of digital outputs Festo — YJKP-NGS/NGM — 2022-09...
  • Page 20: Electrical Installation Cmmt-As

    Shield clamp and strain relief Fig. 10: CMMT-AS-...-3A-MP front Cooling element [X1A] I/O interface [XF1 IN] RTE interface port 1 [X9B] connection for braking resistor [X9A] mains voltage, DC link voltage, logic voltage Fig. 11: CMMT-AS-...-3A-MP above Festo — YJKP-NGS/NGM — 2022-09...
  • Page 21 Shield clamp and strain relief Fig. 12: CMMT-AS-C2/C3/C5-...-11A-MP front Cooling element [X1A] I/O interface [XF1 IN] RTE interface port 1 [X9B] connection for braking resistor [X9A] mains voltage, DC link voltage [X9C] logic voltage Fig. 13: CMMT-AS-C2/C3/C5-...-11A-MP above Festo — YJKP-NGS/NGM — 2022-09...
  • Page 22 Shield clamp and strain relief Fig. 14: CMMT-AS-C7/C12-...-11A-MP front Cooling element [X1A] I/O interface [XF1 IN] RTE interface port 1 [X9B] connection for braking resistor [X9A] mains voltage, DC link voltage [X9C] logic voltage Fig. 15: CMMT-AS-C7/C12-...-11A-MP above Festo — YJKP-NGS/NGM — 2022-09...
  • Page 23 Connect the power supply in accordance with the table è 1.1 Applicable documents. – Force range £1.5 kN: 100 … 230 V AC (1 phase) – Force range ³4 kN: 230 … 480 V AC (3 phases) Festo — YJKP-NGS/NGM — 2022-09...
  • Page 24: Safety Functions

    Risk of injury due to unexpected movement of the product. Electrical energy can cause unexpected movement of the product. • Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 25 1. Remove blind plate. 2. Set DIL switch to EtherCAT bus protocol. Ä SW1 = 0 Ä SW2 = 1 Ä SW3 = 0 3. Close the upper area of the controller with the blind plate. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 26 Commissioning The first steps for commissioning the servo press kit are made with the help of the Festo Field Device Tool (FFT) è www.festo.com/sp. Requirements – PC with FFT as well as control and motor controller are connected over the same network.
  • Page 27: Maintenance

    Risk of injury due to unexpected movement of the product. Electrical energy can cause unexpected movement of the product. • Before working on the product: Switch off the power supply, ensure that it is off and secure it against being switched on again. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 28 • Secure movable components with transport locks to prevent unexpected movement. • Use all of the transport lugs. • Observe the position of the centre of gravity. Details on handling the individual components of the kit are described in separate documents è www.festo.com/sp. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 29: Technical Data

    1) The system can press continuously with nominal force against a component/load (with v less than 50 mm/s). 2) Working stroke [mm]: 100, 200, 300, 400 3) Acceleration for positioning procedures 4) Deceleration when force is reached Tab. 17: Technical data YJKP Festo — YJKP-NGS/NGM — 2022-09...
  • Page 30 0 … 20 Resolution 14 bit Hardware Processor (CPU) Dual core, 2x866MHz Total main memory [MByte] Tab. 18: Technical data CECC-X-M1-YS Technical data CMMT-AS Detailed technical data of the motor controller è 1.1 Applicable documents. Festo — YJKP-NGS/NGM — 2022-09...
  • Page 31 Permissible setup altitude above mean sea level At nominal power 1000 With power reduction 1000 … 2000 1) above 1000 m above sea level, performance reduction of 1% per 100 m Tab. 20: Operating conditions and storage conditions Festo — YJKP-NGS/NGM — 2022-09...
  • Page 32 Copyright: Festo SE & Co. KG 73734 Esslingen Ruiter Straße 82 Deutschland Phone: +49 711 347-0 Internet: © 2022 all rights reserved to Festo SE & Co. KG www.festo.com...

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