Introduction; Periodic Maintenance/Lubrication - Yamaha DT200L 1984-1988 Service Manual

INSP • INTRODUCTION
ADJ ^\ /PERIODIC MAINTENANCE/LUBRICATION
PERIODIJC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjustments.
These preventive maintenance procedures, if followed, will ensure more reliable vehicle operation and a
longer service life. The need for costly overhaul work will be greatly reduced. This information applies to
vehicles already in service as well as new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION
ITEM
Spark plug(s)
Air filter
Carburetor*
Fuel line*
Transmission oil
Autolube pump*
Brake*
Clutch*
Rear arm pivot shaft*
Rear suspension
link pivots*
Wheels*
Wheel bearings*
Steering bearing*
Front forks*
Rear shock absorber*
Cooling system*
Drive chain
Fittings/Fasteners*
Battery*
REMARKS
Check/Clean or replace.
Clean. Replace if necessary.
Check/Adjust/idle speed, starter operation.
Check fuel hose for cracks or damage.
Replace (Warm engine before draining) every, 24,000
(16,000) or 24 months.
Check/Adjust*/Air bleeding.*
Check operation/fluid leakage/See NOTE/Adjust if
necessary.
Check operation. /Adjust if necessary.
Check rear arm assembly for looseness.
Moderately repack. ***
Check operation. Moderatery repack.***
Check balance/damage/runout/spoke tightnes.
Check bearings assembly for looseness/damage.
Replace if damaged.
Check bearings assembly for looseness. Moderately
repack every 24,000 (16,000) or 24 months. **
Check operation/oil leakage.
Check operation/oil leakage.
Check/Repair as required/Replace coolant every 24,000
(16,000) or 24 months.
Check tension/alignment/clean/lube.
Check all chassis fittings and fasteners.
Check specific gravity. Check breather pipe for proper
operation.
It is recommended that these items be serviced by a Yamaha dealer.
Medium weight wheel bearing grease.
Lithium soap base grease.
Unit: km (mi)
EVERY
BRnEAKR^ 6,000(4,000) 12,000(8,000)
or 6 months or 12 months
0
0
REPLACE
0
0
CHECK
CHECK
CHECK
0
0
0
0
0
CHECK
0
0
0
0
0
0
0
0
0
CHECK
EVERY 500 (300)
0
0
0
0
0
0
CHECK
0
0
0
0
0
0
0
CHECK
0
0
CHECK
0
0
NOTE:
B1rakeW'^n r<SSg
the
master
cylinder
or
caliper
cylinde,,
replace the
brake fluid.
Normally
check
the brake fuild level and add the fluid as required.
2. On the inner"parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.
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