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BRP LYNX Commander 800R E-TEC Touratech Operator's Manual

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2018
XU
®
Commander 800R E-TEC
Touratech
Read this guide thoroughly. It contains important
safety information.
Minimum recommended operator's age: 16 years old.
Keep this Operator's Guide in the vehicle.
6 1 9
9 0 0
9 4 1
Original Instructions

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Summary of Contents for BRP LYNX Commander 800R E-TEC Touratech

  • Page 1 2018 ® Commander 800R E-TEC Touratech Read this guide thoroughly. It contains important safety information. Minimum recommended operator’s age: 16 years old. Keep this Operator’s Guide in the vehicle. 6 1 9 9 0 0 9 4 1 Original Instructions...
  • Page 2 The following are trademarks of Bombardier Recreational Products Inc. or its sub- sidiaries. ® Lynx D.E.S.S.™ HPG™ XU™ ROTAX ® TRA™ PPS™ 619900941 en ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2017 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

  • Page 3: Foreword

    Bombardier Recreational Products your new vehicle was prepared to your Inc. (BRP) warranty and a network of entire satisfaction. authorized Lynx snowmobile dealers ready to provide the parts, service or Know Before you Go accessories you may require.

  • Page 4: Safety Messages

    The safety alert symbol indicates a in this guide may occur. BRP reserves potential injury hazard. the right at any time to discontinue or change specifications, designs, fea- WARNING tures, models or equipment without incurring any obligation upon itself.

  • Page 5: Table Of Contents

    Installation of Studs on BRP Approved Tracks ....... . 25...
  • Page 6 TABLE OF CONTENTS CONTROLS, INSTRUMENTS AND EQUIPMENT (cont’d) 11) Gauge ............... . 41 12) Gearshift Lever.
  • Page 7 TABLE OF CONTENTS VEHICLE TRANSPORTATION ........... . . 77 MAINTENANCE FIRST INSPECTION.
  • Page 8 SNOWMOBILES ..............122 BRP FINLAND OY LIMITED WARRANTY FOR THE EUROPEAN AND THE...

  • Page 9: Safety Information

    SAFETY INFORMATION ________ ________ SAFETY INFORMATION...

  • Page 10: General Precautions

    Do not make unauthorized modifica- tions, or use attachments or acces- To prevent serious injury or death from sories that are not approved by BRP. carbon monoxide: Since these changes have not been – Never run the vehicle in poorly ven-...

  • Page 11: Special Safety Messages

    – BRP recommends the operator has at least 16 years old of age. – It is very important to inform any operator, regardless of his experience, of the handling characteristics of this snowmobile.
  • Page 12 SPECIAL SAFETY MESSAGES – Speeding can be fatal. In many cases, you cannot react or respond quickly enough to the unexpected. Always ride at a speed which is suitable to the trail, weather conditions and your own ability. Know your local rules. Speed limit may be in effect and meant to be observed.
  • Page 13 – You may stud the track on this vehicle model. However, you MUST only use the BRP approved type stud for use on Lynx snowmobiles. DO NOT EVER use con- ventional studs, the track thickness is thinner compared to some other tracks.

  • Page 14: Riding The Vehicle

    RIDING THE VEHICLE Each operator has a responsibility to Before Starting the Engine ensure the safety of other recreation- 1. Remove snow and ice from body in- ists or bystanders. cluding lights, seat, footrests, con- You are responsible for proper opera- trols and instruments.
  • Page 15 RIDING THE VEHICLE WARM UP 2. Check the engine cut-off switch (by 4. Refer to the section and pulling tether cord cap) and emer- follow instructions. gency engine stop switch opera- tion. Pre-Ride Check List 3. Release parking brake. ✔ ITEM OPERATION Body including seat, footrests,...

  • Page 16: How To Ride

    RIDING THE VEHICLE How to Ride First aid kit Provided tool kit Mobile phone Knife Riding Gear Proper snowmobile clothing should Spare spark plugs Flashlight be worn. It should be comfortable Friction tape Trail map and not too tight. Always check the weather forecast before going on a Spare drive belt Snack...
  • Page 17 RIDING THE VEHICLE Sitting Feet on the running boards, body mid- way back on seat is an ideal position when operating the snowmobile over familiar, smooth terrain. Knees and hips should remain flexible to absorb shocks. fmo2008-003-003 Standing Place both feet on the running boards. Knees should be flexed to absorb the shock from surface bumps.

  • Page 18: Carrying A Passenger

    BRP recommends that the the vehicle. In addition, “body eng- child sits in the center location. This lish”...

  • Page 19: Terrain/Riding Variations

    RIDING THE VEHICLE Deep Snow WARNING In deep “powder” snow, your vehicle When riding with a passenger: could begin to “bog” down. If this oc- – Braking ability and steering curs, turn in as wide an arc as possible control are reduced. Decrease and look for a firmer base.
  • Page 20 RIDING THE VEHICLE If a higher than safe speed is reached, yourself plenty of room for stopping and turning. This is especially true at slow down by braking but apply the night. brake with frequent light pressure. Never jam the brake and lock the track. Hard Packed Snow Side Hill Don't underestimate hard packed...
  • Page 21 RIDING THE VEHICLE Unseen Obstruction Here are some web sites that can help you finding important information: There may be obstructions hidden – Europe: www.avalanches.org beneath the snow. Driving off es- tablished trails and in the woods re- Slush quires reduced speed and increased vigilance.
  • Page 22 RIDING THE VEHICLE snowmobile is no match for a train. surfaces, “body english” is the key to turning. Leaning towards the inside of Before crossing a railroad track, stop, the turn and positioning body weight look and listen. on the inside foot will create a “bank- ing”...

  • Page 23: Environment

    RIDING THE VEHICLE ture of our sport. Help us lead it down Signals the right path! From all of us at BRP, If you intend to stop, raise either hand thank you for doing your share. straight above your head. A left turn is...
  • Page 24 RIDING THE VEHICLE Respecting the areas where we ride... Light Treading in no way suggests you should curb your appetite for snowmo- wherever they may be... is the only biling fun! It simply means tread with way to ensure their future enjoyment. respect! That's one major reason why we know you'll agree that Light Treading is smart...

  • Page 25: Traction Enhancing Products

    BRP for special studs installation. adaptation period. If your snowmobile is equipped with traction enhancing products, be sure to take plenty of time...

  • Page 26: Acceleration

    TRACTION ENHANCING PRODUCTS Acceleration Using studs on the track will allow your sled to accelerate better on packed snow and ice but will have no notice- able effect on soft snow. This can cause sudden variations in traction under certain conditions. WARNING A33A31A To prevent surprises that could...

  • Page 27: Important Safety Rules

    The use of traction enhancing products To ensure safe and proper installation, can increase the load and the stress on BRP recommends to have the studs in- certain snowmobile components, as stalled by your dealer. well as the vibration level. This can –...

  • Page 28: Inspection Of A Studded Track

    TRACTION ENHANCING PRODUCTS Inspection of a Studded WARNING Track – See an authorized Lynx dealer PROCEED WITH A VISUAL INSPEC- for current specific studding TION OF YOUR TRACK BEFORE availability and applications. EACH RIDE. – DO NOT EVER use conventional Look for any defects, such as: stud because, the track thick- ness is thinner then our stan-...

  • Page 29: Important On-Product Labels

    IMPORTANT ON-PRODUCT LABELS Hang Tag Vehicle Safety Labels Read and understand all the safety la- bels on your vehicle. These labels are affixed to the vehicle for the safety of Dear consumer, the operator, passenger or bystander. Your new E-TEC engine technology has an automatic computer- r - controlled break-in period that ensures you get the most The following labels are on your vehicle performance, efficiency and reliability for the life.
  • Page 30 IMPORTANT ON-PRODUCT LABELS Label 2 WARNING – Locate and read operator's guide. Improper snowmobile use can result in SEVERE IN- JURY or DEATH. Follow all in- structions and warnings. – Always wear ear protection. – Never use with drugs or alcohol. WARNING AVERTISSEMENT 516002703...
  • Page 31 IMPORTANT ON-PRODUCT LABELS 516003919 ON PULLEY GUARD - LABEL 6 CAPACITOR Capacitor May Spark If Shorted. -Spark can ignite fuel vapors. -Keep objects away from poles. -When removing from vehicle, always discharge properly. 516006206 LABEL 6 516003923 LABEL 4 516006900 en ON PULLEY GUARD - LABEL 5 Label 6 WARNING...
  • Page 32 IMPORTANT ON-PRODUCT LABELS Label 7 WARNING – Always use a securely fastened rigid tow bar to tow. – Always reduce your speed when towing. – NEVER sit nor exceed maximum load capacity in cargo area. – MAXIMUM REAR LOAD: 30 kg / 66 lb –...

  • Page 33: Technical Information Labels

    IMPORTANT ON-PRODUCT LABELS Technical Information Labels fmo2014-003-008_b mmo2013-004-046_a ON FUEL INJECTORS - E-TEC ONLY fmo2015-003-004_b 516005876 LABEL 1 516005503A ON PULLEY GUARD - LABEL 2 ________ ________ SAFETY INFORMATION...
  • Page 34 IMPORTANT ON-PRODUCT LABELS 516003925 LABEL 3 516003918 LABEL 4 516004294 ON CONSOLE NEAR SHIFT LEVER 516006904 en ON ENGINE COMPARTMENT 516005672 ON CONSOLE OCTANE mmo2013-002-004 LOCATED ON FUEL CAP _______ ________ SAFETY INFORMATION...

  • Page 35: Vehicle Information

    VEHICLE INFORMATION _______________...

  • Page 36: Controls, Instruments And Equipment

    CONTROLS, INSTRUMENTS AND EQUIPMENT NOTE: Some features may not apply to your model or could be optional. NOTE: Some vehicle safety labels are not shown on illustrations. For information VEHICLE SAFETY LABELS on vehicle safety labels, refer to subsection. fmo2014-003-033_b TYPICAL fmo2016-002-003_a fmo2016-003-001_c...
  • Page 37 CONTROLS, INSTRUMENTS AND EQUIPMENT fmo2016-002-001_a fmo2016-002-002_b fmo2016-002-016_a fmo2014-003-004_b TYPICAL _______________...

  • Page 38: Handlebar

    CONTROLS, INSTRUMENTS AND EQUIPMENT 1) Handlebar 3) Brake Lever The handlebar controls the steering Brake lever is located on the LH side of of the snowmobile. As the handlebar handlebar. is rotated to right or left, the skis are When squeezed, the brake is applied. turned right or left to steer the snow- When released, it automatically re- mobile.

  • Page 39: Engine Cut-Off Switch

    CONTROLS, INSTRUMENTS AND EQUIPMENT NOTE: After engine starting, 2 short WARNING beeps should be heard if a pro- Make sure parking brake is fully grammed D.E.S.S. key (tether cord disengaged before operating the cap) is correctly snapped on engine snowmobile. When you ride the cut-off switch.

  • Page 40: Emergency Engine Stop Switch

    CONTROLS, INSTRUMENTS AND EQUIPMENT grammed by your authorized Lynx switch by using it several times on first dealer to accept the other vehicles outing and whenever stopping the en- D.E.S.S. keys. gine thereafter. This engine stopping procedure will become a reflex and will prepare operators for emergency situ- 6) Emergency Engine ations requiring its use.
  • Page 41 CONTROLS, INSTRUMENTS AND EQUIPMENT Start Button ENGINE Press to start engine. Refer to STARTING PROCEDURE in the OPER- ATING INSTRUCTIONS subsection. Headlights Dimmer Switch Press to select HI or LOW beam. Lights are automatically ON when the engine is running. Heated Grips and Throttle Lever mmo2007-009-043_b Switch...

  • Page 42: Battery Display / Charging Plug

    CONTROLS, INSTRUMENTS AND EQUIPMENT 9) Battery display / Charging plug Battery display / Charging plug is lo- cated to the LH side of console. The charging level is displayed with LEDs. mmo2007-009-044_b HEATING INTENSITY DISPLAY 1. Colder (Less heat) 2. Warmer (More heat) Heated throttle lever will be in OFF po- sition when there are no bars displayed on the gauge.

  • Page 43: Gauge

    CONTROLS, INSTRUMENTS AND EQUIPMENT 11) Gauge WARNING Never adjust or set functions on the multifunction gauge while rid- ing the vehicle, you could lose con- trol. Gauge Description mmo2008-007-018 RH PORTION OF GAUGE 3) Multifunction Digital Display mmo2007-009-066_ab MULTIFUNCTION ANALOG/DIGITAL GAUGE 1.
  • Page 44 CONTROLS, INSTRUMENTS AND EQUIPMENT 4) Pilot Lamps and Messages mmo2008-003-024_a TYPICAL — PILOT LAMPS MONITORING SYS- See table below for usual pilot lamps information. Refer to for details on malfunction pilot lamps. PILOT LAMP(S) BEEPER MESSAGE DISPLAY DESCRIPTION 4 short Injection oil level is low.
  • Page 45 CONTROLS, INSTRUMENTS AND EQUIPMENT Gauge Features AVAILABLE INDICATIONS IN NUMERICAL DISPLAY Commander 800R FUNCTIONS E-TEC Indication by default A) Speedometer B) Engine RPM C) Odometer D) Trip meter “A” or “B” E) Trip hour meter F) Clock G) Fuel level H) Altitude I) Heated grips heating intensity J) Heated throttle lever heating intensity...
  • Page 46 CONTROLS, INSTRUMENTS AND EQUIPMENT A) Speedometer Press the MODE (M) button to confirm selection or wait 5 seconds. addition analog type speedometer, vehicle speed can also be displayed via the multifunction display. Vehicle speed can be displayed on dis- play 1 or display 2. mmo2007-009-066_o B) Tachometer (RPM) In addition of the analog type tachome-...

  • Page 47: C) Odometer

    CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-066_n mmo2007-009-066_p 1. RPM mode 1. Trip meter (TRIP A/TRIP B) mode Press the MODE (M) button to confirm Press and hold the SET (S) button to re- selection or wait 5 seconds. set. NOTE: Resetting TRIP B mode will also reset TOTAL FUEL CONSUMP- TION.

  • Page 48: F) Clock

    CONTROLS, INSTRUMENTS AND EQUIPMENT H) Altitude Displays vehicle approximate altitude above sea level calculated from the barometric pressure. NOTE: Altitude displayed is rounded off every 100 meters (gauge set in metric) or 200 feet (gauge set in impe- rial units). mmo2007-009-066_k To display vehicle altitude, proceed as follows.

  • Page 49: I) Heated Grips Heating Intensity

    CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-066_o I) Heated Grips Heating Intensity mmo2007-009-044_a HEATED THROTTLE LEVER Bar gauge that indicates heating inten- 1. Operating range sity. K) Instant Fuel Consumption NOTE: There are nine intensity set- tings. When released, display will re- Calculates vehicle average fuel con- turn to engine coolant temperature (if sumption while riding.

  • Page 50: L) Total Fuel Consumption

    CONTROLS, INSTRUMENTS AND EQUIPMENT Press the MODE (M) button to confirm TC appears when the mode is se- selection or wait 5 seconds. lected. mmo2008-003-021_a TYPICAL mmo2007-009-066_o Press the MODE (M) button to confirm L) Total Fuel Consumption selection or wait 5 seconds. Records vehicle average fuel con- sumption since it has been reset.

  • Page 51: M) Message Display

    CONTROLS, INSTRUMENTS AND EQUIPMENT P) Top Speed Records vehicle top speed since it has been reset. To display vehicle top speed, proceed as follow. Push the MODE (M) button to select display. mmo2007-009-066_w M) Message Display mmo2007-009-066_m NOTE: Display will flash for approxi- mately 5 seconds, then will return to mmo2007-009-066_c the previously selected mode if display...

  • Page 52: Q) Average Speed

    CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-066_o mmo2007-009-066_m To reset, push the MODE (M) to select NOTE: Display will flash for approxi- mode. mately 5 seconds, then will return to the previously selected mode if display is not changed. Push SET (S) button to select vehicle average speed (AVR_SPD) mode.

  • Page 53: Gearshift Lever

    CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-066_m mmo2007-009-066_k Push and hold the SET (S) button within To change HOURS, while the value of 5 seconds to reset. HOURS is blinking, use the SET (S) but- ton to change hours. To change MINUTES, while the value of HOURS is blinking, press the MODE (M) button to switch to minutes.

  • Page 54: Adjustable Handlebar

    CONTROLS, INSTRUMENTS AND EQUIPMENT 15) Tool Kit A tool kit containing tools for basic maintenance is supplied with the vehi- cle. The tool kit support is located in engine compartment on pulley guard. NOTICE Make sure tool kit is prop- erly secured to avoid contact with belt or pulley.

  • Page 55: Front Bumper

    CONTROLS, INSTRUMENTS AND EQUIPMENT fmo2016-002-018_a Step 1: Pull rubber tab Step 2: Lift RH side To close lid, simply push it down until it latches. fmo2012-003-006_a Battery TYPICAL 1. Front bumper Battery is located in storage box. To get access to battery push battery NOTICE Do not use skis or ski han- cover notches both sides of cover and...

  • Page 56: Hitch

    J-Type Hitch BRP does not recommend to ride a Attaching an Equipment snowmobile equipped with high lug profile track at high speed in a trail, on hard packed surfaces or ice for an ex- tended period of time.

  • Page 57: Fuses

    CONTROLS, INSTRUMENTS AND EQUIPMENT 22) Spark Plug Storage For general instructions on mainte- nance of tracks, refer to the sections A space is provided in the tool kit to TRACK TRACK TENSION AND keep spare spark plugs dry and pre- ALIGNMENT MAINTENANCE in the...

  • Page 58: Drive Belt Guard

    CONTROLS, INSTRUMENTS AND EQUIPMENT 24) Drive Belt Guard Place belt guard front openings over tabs. Drive Belt Guard Removal WARNING NEVER operate engine: – Without shields and belt guard securely installed. – With hood and/or side panels opened or removed. NEVER attempt to make adjust- ments to moving parts while en- gine is running.

  • Page 59: Hood

    CONTROLS, INSTRUMENTS AND EQUIPMENT 25) Hood 3. Hook the rubber ties. WARNING 26) Upper Side Panels Never operate engine with hood WARNING removed from vehicle. Never operate engine with side Hood Removal panels opened or removed from vehicle. 1. Remove upper side panels as ex- plained below.

  • Page 60: Lower Side Panels

    CONTROLS, INSTRUMENTS AND EQUIPMENT 2. Hook the panel top center tabs to the console. mmo2009-004-044_a 1. Rubber tie mmo2011-006-100_a 1. Console hook 3. Turn the clip 1/4 turn counterclock- 2. Console slot 3. Panel center tabs wise to unlock. 3. Insert the rear tab into the console slot.

  • Page 61: Top Cage For Touratech Rear Cargo Rack (If Applicable)

    CONTROLS, INSTRUMENTS AND EQUIPMENT 28) Top Cage for Touratech 2. Insert the lower section of side panel over the aluminium chassis Rear Cargo Rack (If and the aluminium tab into the panel Applicable) slot. Top Cage Opening / Removal / Installation WARNING All objects in top cage must be...

  • Page 62: Touratech Cargo Boxes (If Applicable)

    CONTROLS, INSTRUMENTS AND EQUIPMENT NOTE: If you want to remove the cover from cargo box, open latches from both sides and lift the cover up. To close the cargo box close latches. Small Cargo Box Removal / Installation To remove the smaller cargo box from vehicle: 1.
  • Page 63 CONTROLS, INSTRUMENTS AND EQUIPMENT 2. Lift the cargo box. fmo2016-002-014_a 2. Press cargo box strongly to lock it. NOTE: Place guide on frame and then fmo2016-002-011_a press strongly. 1. box To install the bigger cargo box: 1. Place the cargo box on vehicle. fmo2016-002-013_a 1.

  • Page 64: Touratech Front Cargo Rack (If Applicable)

    CONTROLS, INSTRUMENTS AND EQUIPMENT 30) Touratech Front Cargo 31) Heated Seat (If Rack (If Applicable) Applicable) The front cargo rack can accommodate Seat heater switch is installed at front, personal articles (luggage). near gearshift lever. Seat heater can be switched ON or WARNING OFF.

  • Page 65: Fuel And Oil

    FUEL AND OIL Fuel Requirements MINIMUM FUEL TYPE OCTANE NOTICE Always use fresh gaso- RATING line. Gasoline will oxidize; the re- Fuel which may sult is loss of octane, volatile com- contain up to 10% 95 E10 pounds, and the production of gum MAX ethanol and varnish deposits which can damage the fuel system.

  • Page 66: Recommended Oil

    NOTICE the MAX range in the reservoir filler The engine of this snow- neck. mobile has been developed and val- idated using the recommended BRP NOTICE mismatch XPS™ oil. BRP recommends the reservoir cap with fuel tank cap. use of its recommended XPS oil or equivalent.

  • Page 67: Break-In Period

    BREAK-IN PERIOD Operation During Break-In A break-in period of 10 operating hours or 500 km (300 mi) is required for the vehicle. After the break-in period, the vehicle should be inspected by an authorized Lynx dealer, repair shop, or person of MAINTE- your own choosing.

  • Page 68: Operating Instructions

    OPERATING INSTRUCTIONS Engine Starting Procedure Emergency Starting If the starter does not operate and you Procedure ENGINE have followed the steps in STARTING PROCEDURE 1. Apply parking brake. , start engine with the emergency cord as follows: 2. Recheck throttle lever operation. 3.

  • Page 69: Vehicle Warm-Up

    OPERATING INSTRUCTIONS mmo2008-005-007 3. Attach the other end of emergency mmo2008-005-014_a rope to the starter clip supplied in 6. Pull the rope using a sharp, crisp pull the tool kit. so the rope comes free of the drive pulley. WARNING When starting the snowmobile in an emergency situation, using drive pulley, do not reinstall the...

  • Page 70: Gearbox Operation

    OPERATING INSTRUCTIONS NOTICE If vehicle does not move Shifting in Reverse when throttle is applied, stop en- To engage reverse gear, proceed as fol- gine, remove tether cord cap from lows: the engine cut-off switch, then do 1. Bring vehicle to a complete stop. the following.

  • Page 71: Shutting Off The Engine

    OPERATING INSTRUCTIONS 3. Put gear to the Reverse and check if WARNING lever touches edge of the slot in the Never tow an accessory with a console. rope. Always use a rigid tow bar. 4. If yes, shorten the rod by turning the Using a rope would result in a col- rod ½...

  • Page 72: Tune Your Ride

    TUNE YOUR RIDE Following are guidelines to fine-tune WARNING suspension. Suspension adjustment could af- fect vehicle handling. Always take REAR AND FRONT SUSPENSION time to familiarize yourself with SPRING PRELOAD FACTORY the vehicle's behavior after any SETTINGS suspension adjustment have been FRONT REAR made.
  • Page 73 TUNE YOUR RIDE Generally, a longer stopper strap set- REFERENCE TABLE ting gives better performance in deep WEIGHT snow on a flat landscape. TRANSFER WHAT TO DO (SKI PRESSURE) Rear Springs Rear spring preload has an effect on Comfortable: good No adjustment comfort, ride height and load compen- weight transfer...
  • Page 74 TUNE YOUR RIDE mmo2006-003-022_a fmo2015-003-009_a A. Suspension fully extended 1. Adjust damping force (MAN) B. Suspension has collapse with driver, 2. Spring Preload Adjuster (MAN) passenger(s) and load added 3. AUTO adjustment C. Distance between dimension “A” and “B”, must not exceed 50 to 75 mm (3 to 4 in), Adjust damping force see table (MAN=manual)
  • Page 75 TUNE YOUR RIDE sion. More spring preload is needed WARNING when passenger or extra load is on the When adjusting ECS , be sure to vehicle. maintain situational awareness of The rear shock spring preload is ad- other snowmobiles, obstacles or justed with this function.
  • Page 76 TUNE YOUR RIDE ACTION RESULT Lighter steering More bump absorption capability Increasing preload Better deep snow starts Better deep snow performance and fmo2016-002-019_a 1. High speed (HS) damping handling 2. Low speed (LS) damping 3. Spring preload adjustment ring Heavier steering 4.

  • Page 77: Front Suspension Adjustment

    TUNE YOUR RIDE Front Suspension Adjustment Front Springs Front spring preload has an effect on front suspension firmness. Front spring preload also has an effect on the steering behavior. mmo2009-004-031_b TYPICAL - CAM TYPE PRELOAD 1. Adjustment cam mmo2009-004-031_a TYPICAL - FRONT SUSPENSION 1.

  • Page 78: Vehicle Behavior Related To Suspension Adjustment

    TUNE YOUR RIDE NOTE: In repetitive short small bumps (ripple), it is recommended to use a lower rebound damping setting. fmo2012-003-041_c TYPICAL 1. Rebound adjuster (knob or slot) Vehicle Behavior Related to Suspension Adjustment PROBLEM CORRECTIVE MEASURES Check ski alignment and camber angle adjustment. See an authorized Lynx dealer.

  • Page 79: Vehicle Transportation

    VEHICLE TRANSPORTATION Make sure that oil reservoir and fuel tank caps are properly installed. Tilt bed trailers can easily be equipped with a winch mechanism to afford maximum safety in loading. Simple as it may seem, never drive your snow- mobile onto a tilt bed trailer or any other kind of trailer or vehicle.
  • Page 80 VEHICLE TRANSPORTATION This page is intentionally blank ______________...

  • Page 81: Maintenance

    MAINTENANCE _______________...

  • Page 82: First Inspection

    FIRST INSPECTION After the first 10 hours or 500 km (300 mi) of operation, whichever comes first, your vehicle have to be inspected by an authorized Lynx dealer, repair shop, or person of your own choosing. The break-in inspection is very important and must not be neglected.

  • Page 83: Maintenance Schedule

    MAINTENANCE SCHEDULE NOTE: The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate. EVERY 1 500 KM (1,000 MI) Models with chaincase: Adjust drive chain DRIVE Models with chaincase: Check chaincase oil level SYSTEM...
  • Page 84 MAINTENANCE SCHEDULE EVERY 6 000 KM (4,000 MI) OR 2 YEARS (WHICHEVER COMES FIRST) Clean and lubricate rewind starter ENGINE Inspect fuel pump strainer and replace if necessary FUEL SYSTEM Inspect throttle cable Replace brake fluid Lubricate the splines of joint between QRS axle and gearbox DRIVE SYSTEM Lubricate the splines of joint between driven pulley and QRS axle...

  • Page 85: Maintenance Procedures

    MAINTENANCE PROCEDURES Engine Coolant This subsection includes instructions for basic maintenance procedures. WARNING WARNING Never open coolant tank cap when Turn off the engine, remove tether engine is hot. cord cap and follow these mainte- nance procedures when perform- Engine Coolant level ing maintenance.

  • Page 86: Injection Oil

    MAINTENANCE PROCEDURES Recommended Engine Coolant COOLANT LONG LIFE ANTIFREEZE(F) recommended product (P/N 619 590 204) Distilled water and Alternative, or antifreeze solution if not available (50% distilled water, 50% antifreeze) fmo2012-003-012_a NOTICE A blend of 50% antifreeze TYPICAL 1. Oil reservoir with 50% distilled water will im- prove the cooling efficiency.

  • Page 87: Spark Plugs

    MAINTENANCE PROCEDURES Spark Plugs Spark plugs inspection or replace- ment must be done by an authorized Lynx dealer, repair shop, or person of your own choosing. Spark plugs in- mmo2008-008-009 spection or replacement requires an 1. 16 mm socket 2. Screwdriver rod in-depth technical knowledge due to the E-TEC direct fuel injection technol- Clean spark plugs and cylinder heads...

  • Page 88: Engine Stopper

    MAINTENANCE PROCEDURES Engine Stopper Engine Stopper Adjustment The engine stopper is located on the LH front engine support, in front of the mmo2008-008-008_a drive pulley. TOP VIEW 1. Remove tether cord cap from en- 1. 16 mm socket gine cut-off switch. 2.

  • Page 89: Brake Fluid

    MAINTENANCE PROCEDURES mmo2010-009-007_b mmo2010-009-001_a TIGHTENING SEQUENCE 1. Opening 2. Feeler gauge TIGHTENING TORQUE 6. Place feeler gauge between engine stopper and rubber stop block (on Stopper 10 N•m ± 2 N•m engine). screws (89 lbf•in ± 18 lbf•in) NOTE: Do not insert the feeler gauge too deep, as it will pass over the bump NOTICE Serious pulley damage...

  • Page 90: Gearbox Oil

    API GL 5 class. The gearbox of this snowmobile has been developed and validated using mmo2009-004-034_a the XPS™ Synthetic gear oil. BRP TYPICAL strongly recommends the use of its 1. Filler cap XPS Synthetic gear oil at all times.

  • Page 91: Drive Belt

    MAINTENANCE PROCEDURES 3. Reinstall check plug and torque to specification. TIGHTENING TORQUE 10 N•m ± 1 N•m Check plug (89 lbf•in ± 9 lbf•in) Drive Belt Drive Belt Inspection mmo2012-005-980 Inspect belt for cracks, fraying or ab- PULLEY EXPANDER ON ALUMINUM normal wear (uneven wear, wear on ADJUSTER HUB one side, missing cogs, cracked fab-...
  • Page 92 MAINTENANCE PROCEDURES 5. If a new belt was installed, adjust DRIVE the belt height. Refer to BELT HEIGHT ADJUSTMENT low. DRIVE 6. Install belt guard, refer to BELT GUARD INSTALLATION SIDE 7. Close side panel, refer to PANELS CONTROLS, INSTRU- MENTS AND EQUIPMENT mmo2011-003-011_a ALUMINUM ADJUSTER HUB...

  • Page 93: Drive Pulley

    MAINTENANCE PROCEDURES All Drive Belt Types Reverse Activation NOTE: Turning the ring counterclock- NOTE: The reverse may not activate wise lowers the belt in the pulley. Turn- or may be harder to activate if the belt ing the ring clockwise raises the belt in is positioned too high in the driven pul- the pulley.
  • Page 94 MAINTENANCE PROCEDURES A33D19A A16D0HA TYPICAL 1. Notch TYPICAL 1. Loosen just enough to permit rotating of There are 6 positions numbered 1 to 6. calibrate screw Each position modifies maximum en- WARNING gine RPM by approximately 200 RPM. NEVER disassemble or modify the Lower position numbers decrease en- drive pulley.

  • Page 95: Track

    Traction Enhancing Products WARNING If your snowmobile is equipped with To prevent serious injury to indi- a BRP approved studded track, PRO- viduals near the snowmobile: CEED WITH A VISUAL INSPECTION – NEVER stand behind or near a OF YOUR TRACK BEFORE EACH moving track.
  • Page 96 MAINTENANCE PROCEDURES 2. Lift rear of vehicle and support it off the ground. CAUTION Use proper lifting techniques, notably using your legs force. Do not attempt to lift the rear of vehicle if it is above your limits. 3. Allow rear suspension to fully ex- tend.
  • Page 97 MAINTENANCE PROCEDURES 5. If correct tension is unattainable, contact an authorized Lynx dealer. 6. Retighten retaining screws. TIGHTENING TORQUE Idler wheel 48 N•m ± 6 N•m screws (35 lbf•ft ± 4 lbf•ft) 7. Check track alignment as described below. fmr2008-048-007_a Track Alignment 1.

  • Page 98: Suspension

    MAINTENANCE PROCEDURES TIGHTENING TORQUE Idler wheel 48 N•m ± 6 N•m bolts (35 lbf•ft ± 4 lbf•ft) WARNING Make sure all fasteners are prop- A01F05A erly tightened to avoid loosing an 1. Guides idler wheel or causing the track to 2.

  • Page 99: Skis

    MAINTENANCE PROCEDURES Suspension Stopper Strap WARNING Condition Excessively worn skis and/or ski Inspect stopper strap for wear and runners will adversely affect snow- cracks, bolt and nut for tightness. If mobile control. loose inspect holes for deformation. Replace as required. Tighten nut to Blade Ski specified torque.

  • Page 100: Lights

    MAINTENANCE PROCEDURES A15E0KA 1. Fuse 2. Check if melted mmo2009-004-037_a 1. Fuse box WARNING Close upholstery by pushing the strip Do not use a higher rated fuse. back in the aluminium extrusion. WARNING Lights If fuse has burnt out, source of mal- Always check light operation after bulb function should be determined replacement.
  • Page 101 MAINTENANCE PROCEDURES mmo2007-009-064_a PULL BULB AND REPLACE mmo2007-009-062_a 3. Unplug burnt bulb connector. Re- Headlights Beam Aiming move the rubber boot. Remove multifunction gauge, refer to HEADLIGHTS BULB REPLACEMENT Turn knob to adjust beam height. mmo2007-009-022_a 1. Rubber boots 4. Press and pull both sides of the re- taining clip at the same time to re- mmo2007-009-023_a lease it from bulb support.
  • Page 102 MAINTENANCE PROCEDURES NOTICE Plastic retaining pins may break if taillight assembly is forced sideways. Avoid sideways movement when pulling taillight out. NOTICE Do not pull taillight hous- ing out too far to avoid damaging wiring. 2. Remove lamp socket from taillight assembly.

  • Page 103: Vehicle Care

    To remove grease, oil and grime, use BRP HEAVY DUTY CLEANER (P/N 293 110 001). NOTICE Do not use heavy duty cleaner on decals or vinyl. To remove stubborn dirt from all plastic and vinyl surfaces, use XPS ALL PUR- POSE CLEANER (P/N 219 701 709).

  • Page 104: Storage

    STORAGE During summer, or when a snowmobile is not in use for more than three months, proper storage is necessary. STORAGE Clean the vehicle VEHICLE ENGINE STORAGE MODE (E-TEC) Lubricate engine. See below for instructions Block muffler with rags ENGINE Protect fuel system by adding fuel stabilizer to fuel following the product manufacturer recommendations Run the engine after adding the product to the fuel...
  • Page 105 STORAGE 4. Repeatedly depress the HI/LOW Remove tether cord cap from engine beam switch rapidly, then, while cut-off switch. doing this, press and hold the SET NOTICE Do not start the engine button until PUSH “S” appears on during storage period. the display.

  • Page 106: Preseason Preparation

    PRESEASON PREPARATION PRESEASON PREPARATION Inspect engine rubber mounts Check exhaust system condition and check for leaks Tighten exhaust manifold screws or nuts to specified torque ENGINE Inspect cooling system cap, hoses and clamps and check for leaks Check coolant density Inspect crankshaft PTO seal Inspect fuel lines and connections FUEL...

  • Page 107: Technical Information

    TECHNICAL INFORMATION ______________...

  • Page 108: Vehicle Identification

    These numbers are required by the authorized Lynx dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number or vehicle iden- tification number (VIN) is removed or mutilated in any way. We strongly rec-...

  • Page 109: Noise Emission And Vibration Values

    NOISE EMISSION AND VIBRATION VALUES MODEL 800R E-TEC NOISE EMISSION AND VIBRATION VALUES 99,3 dB @ 3950 RPM (Uncertainty Sound power level (L ) 3 dB) Noise 89 dB @ 3950 RPM (Uncertainty Sound pressure (L ) 3 dB) Hand-arm system <2.5m/s @ 3950 RPM Vibration...

  • Page 110: Ec-Declaration Of Conformity

    EC-DECLARATION OF CONFORMITY The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...

  • Page 111: Radio Frequency Digitally Encoded Security System

    RADIO FREQUENCY DIGITALLY ENCODED SECURITY SYSTEM (RF D.E.S.S. KEY) This device complies with FCC Part 15 and Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

  • Page 112: Specifications

    SPECIFICATIONS SYSTEM MODELS ENGINE 800R E-TEC Engine type Rotax ® 797, liquid cooled w/Reed valve, 3D-RAVE Cylinders Displacement 799.5 cm³ (48.79 in³) Bore 82 mm (3.23 in) Stroke 75.7 mm (2.98 in) Maximum horsepower engine RPM 8100 / 7900 (ECS2) Fuel injection system E-TEC direct injection Exhaust system...
  • Page 113 SPECIFICATIONS DRIVE SYSTEM (cont’d) Equal distance between edges of track guides Track alignment and slider shoes BRAKE SYSTEM Brake system Hydraulic, REV-XP brake type Brake fluid DOT 4 SUSPENSION Front suspension A-LFS Front shock KYB 36 R Front suspension max. travel 210 mm Rear suspension PPS 5900 A...
  • Page 114 SPECIFICATIONS WEIGHT AND DIMENSIONS 800 E-TEC 316 kg (696.7 lb) Dry weight 800 E-TEC ECS2.1 318 kg (701.1 lb) 800 E-TEC ECS2.1 Traveller 345 kg (760.6 lb) Vehicle overall length 337 cm (132.68 in) Vehicle overall width 118 cm (46.46 in) Vehicle overall height 133 cm (52.362 in) Ski stance...

  • Page 115: Troubleshooting

    TROUBLESHOOTING ______________...

  • Page 116: Troubleshooting Guidelines

    TROUBLESHOOTING GUIDELINES ELECTRIC STARTER DOES NOT WORK 1. Emergency engine stop switch in OFF position or tether cord cap not installed on engine cut-off switch. – Place the emergency engine stop switch in the ON position and install tether cord cap (on engine cut-off switch. 2.
  • Page 117 TROUBLESHOOTING GUIDELINES ENGINE LACKS ACCELERATION OR POWER (cont’d) 5. Drive belt worn too thin. – If the drive belt has lost more than 3 mm (1/8 in) of its original width, it will af- fect vehicle performance. – Replace drive belt. 6.
  • Page 118 TROUBLESHOOTING GUIDELINES NO RESPONSE FROM THE THROTTLE LEVER INPUTS. MESSAGE DISPLAYED: PRESS START TO GO 1. Engine management system has detected a sensor problem. – Press and hold the Start button in order to move vehicle. Seek service from an authorized Lynx dealer, repair shop, or person of your own choosing for maintenance, repair, or replacement.

  • Page 119: Monitoring System

    MONITORING SYSTEM Pilot Lamps, Messages and Beeper Codes Gauge pilot lamp(s) will inform you if an anomaly occurs or to inform you of a particular condition. mmo2008-003-024_a TYPICAL — PILOT LAMPS Pilot lamp can flash alone or in combi- nation with another lamp. On the multifunction analog/digital gauge, the display is used as a comple- ment of the pilot lamps to give you a...
  • Page 120 MONITORING SYSTEM NOTE: Some of the listed pilot lamps and messages do not apply to all models. PILOT MESSAGE LAMP(S) BEEPER DESCRIPTION DISPLAY 4 short Four stroke engines: Low engine oil beeps pressure. Stop vehicle in a safe place then, every LOW OIL check oil level.
  • Page 121 MONITORING SYSTEM PILOT MESSAGE LAMP(S) BEEPER DESCRIPTION DISPLAY 4 short beeps Engine RPM limited for protection when — every REV LIMIT certain faults occur. minutes Indicates that maximum engine RPM is — — OVER REV reached. Check clutch calibration. Short Shutdown procedure in force due to engine beeps overheating or fuel pump problem, remove...

  • Page 122: How To Read Fault Codes

    MONITORING SYSTEM How to Read Fault Codes Multifunction Analog/Digital Display Only To read any active fault code, press and hold MODE (M) Button and simul- taneously depress the HI/LOW beam switch repeatedly several times. If two or more codes are registered, use SET (S) or MODE (M) to scroll.

  • Page 123: Warranty

    WARRANTY ______________...

  • Page 124: Brp Finland Oy International Limited Warranty: 2018 Lynx

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
  • Page 125 – Damage resulting from removal of parts, improper repairs, service, main- tenance, modifications or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the product or adversely affect its operation, performance and durability, or resulting from repairs done by a person that is not an authorized servicing LYNX Distributor/Dealer;...
  • Page 126 BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 127 BRP reserves the right to improve or modify products from time to time without as- suming any obligation to modify products previously manufactured. 8) TRANSFER If the ownership of a product is transferred during the warranty coverage period, this limited warranty, subject to its terms and conditions, shall also be transferred...

  • Page 128: Brp Finland Oy Limited Warranty For The European And The Commonwealth Of The Independent States (Cis) Areas And Turkey : 2018 Lynx ® Snowmobiles

    BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.
  • Page 129 – Damage resulting from removal of parts, improper repairs, service, main- tenance, modifications or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the product or adversely affect its operation, performance and durability, or resulting from repairs done by a person that is not an authorized servicing LYNX Distributor/Dealer;...
  • Page 130 BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 131 We recommend discussing the issue with the authorized LYNX Distribu- tor/Dealer's service manager or owner. If the matter still remains unresolved, contact BRP by filling out the customer con- tact form at www.brp.com or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide.
  • Page 132 ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility.

  • Page 133: Maintenance Records

    MAINTENANCE RECORDS Send photocopy of maintenance record to BRP if needed. PREDELIVERY Serial number: Signature/Print: Mileage / km: Hours: Date: Dealer no: Notes: Refer to vehicle Pre-Delivery Bulletin for detailed installation procedures FIRST INSPECTION Serial number: Signature/Print: Mileage / km:...
  • Page 134 SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print:...
  • Page 135 SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print: Hours: Date: Dealer no: Notes: For maintenance schedule refer to Maintenance Information section of this operator's guide SERVICE Mileage / km: Signature/Print:...
  • Page 136 This page is intentionally blank ______________...

  • Page 137: Customer Information

    CUSTOMER INFORMATION ______________...

  • Page 138: Contact Us

    CONTACT US South America www.brp.com Rua James Clerck Maxwell, 230 North America TechnoPark Campinas SP 13069-380 Brazil 565 de la Montagne Street Valcourt (Québec) J0E 2L0 Asia Canada Sturtevant, Wisconsin, U.S.A. 15/F Parale Mitsui Building,8 10101 Science Drive Higashida-Cho, Kawasaki-ku...

  • Page 139: Change Of Address/Ownership

    Notifying BRP, even after the expiration of the limited warranty, is very important as it enables BRP to reach the snowmobile owner if necessary, like when safety re- calls are initiated. It is the owner’s responsibility to notify BRP.
  • Page 140 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 141 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 142 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 143 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 144 CHANGE OF ADDRESS/OWNERSHIP This page is intentionally blank ______________...
  • Page 145 CHANGE OF ADDRESS/OWNERSHIP NOTES ______________...
  • Page 146 CHANGE OF ADDRESS/OWNERSHIP NOTES ______________...
  • Page 147 CHANGE OF ADDRESS/OWNERSHIP ______________...
  • Page 148 GUIDE DU CONDUCTEUR, XU COMMANDER 800R E-TEC TOURATECH / ANGLAIS FAIT AU / MADE IN CANADA U/M:P.C. ®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES. ©2017 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN FINLAND.

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