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Summary of Contents for LinMot P01-48 EX
- Page 1 Installation Guide Linear Motors P01-48 EX protected NTI AG / LinMot Dok-Nr. 0185-1122-E_3V1_IG_EX_Motors...
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Page 2: Table Of Contents
Warning signs ............................ 6 Additional ATEX safety instructions ....................8 Product description..........................9 Structure ............................9 3.1.1 Circuit breaker..........................9 3.1.2 LinMot Servo Drive ........................9 3.1.3 Temperature relay ......................... 9 3.1.4 Linear Motor ........................... 9 Exterior view ............................ 10 Interior view............................11 Technical data .......................... - Page 3 Cleaning agent ..........................30 Stator checking ..........................31 Storage, transport, installation height ....................32 Declaration of Conformity ........................33 IECEx Conformity certificate ......................... 34 EC Type examination certificate ...................... 38 NTI AG / LinMot P01-48 EX protected Page 3 / 40...
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Page 4: General Information
1.4 Liability NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and expenses caused by incorrect use of the products. This also applies to false applications, which are caused by NTI AG's own data and notes, for example in the course of sales, support or application activities. -
Page 5: Safety Instructions
The linear motors of the types described here are used exclusively to carry out linear movements. The direct drives are intended for use in industrial plants. The motors are only operated with original LinMot servo drives. For external temperature monitoring, 2 temperature sensors and a temperature relay are used, which interrupts the power supply in the event of a fault. -
Page 6: Warning Signs
Before working, make sure that there are no high voltages. Fast-moving machine parts The sliders of LinMot linear motors are fast-moving machine parts. All necessary precautions must be taken to prevent persons approaching the moving elements during operation (provide covers, guards, etc.). - Page 7 When machining magnets, the drilling dust could easily ignite. Machining the sliders and the magnets they contain is not permitted. Burn hazard The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns upon contact. Grounding All metal parts that are exposed to contact during any user operation or servicing and likely to become energized shall be reliably connected to the means for grounding.
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Page 8: Additional Atex Safety Instructions
Maintenance and service work may be performed only in a clean room with no explosive atmosphere. Dangerous ignition sources may arise when disassembling component parts. Only original parts from LinMot may be used for commissioning and maintenance work. Always make sure that the external ground connection on the motor is connected to the PE of the machine. -
Page 9: Product Description
3 (or 4) temperature sensors on the windings. These sensors can be used with a series x1100 or x1200 LinMot drive to read and analyze the absolute temperature. This makes it possible to determine the winding NTI AG / LinMot... -
Page 10: Exterior View
ATEX linear motors can be equipped with a copper cooling system as an option. 3.2 Exterior view Kty sensors under stainless steel housing Water cooling connection Copper tubing for water cooling Stator with windings (cast under vacuum) Page 10 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 11: Interior View
(31.50) (36.22) (39.76) (48.03) (55.12) (in) 2010 2530 2920 3310 3830 4220 5130 5910 Slider mass (4.43) (5.58) (6.44) (7.30) (8.44) (9.30) (11.31) (13.03) (lb) Repeatability ±0.05 (±0.0020) (in) NTI AG / LinMot P01-48 EX protected Page 11 / 40... - Page 12 PL01-27x1220/1140 Slider 'high clearance' 1220 (48.03) 0150-1587 PL01-27x1400/1320 Slider 'high clearance' 1400 (55.12) 0150-1588 Item Description Item-No. PB01-48x25-P-SSC Bearing for PS01-48x240-SSC (Stainless) 0150-3281 PB03-48x25-SSC Bearing for PS01-48x...-SSC (Stainless) 0150-3738 Page 12 / 40 P01-48 EX protected NTI AG / LinMot...
- Page 13 Stator EX, IP67 0150-2545 PS01-48x360F-EX-E-FC Stator EX, IP67, FC 0150-1300 Item Description Slider length Item-No. mm (in) PL01-27x620/540 Slider 'high clearance' 620 (24.41) 0150-1470 PL01-27x710/630 Slider 'high clearance' 710 (27.95) 0150-1471 NTI AG / LinMot P01-48 EX protected Page 13 / 40...
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Page 14: Performance Characteristic
Bearing for PS01-48x...-SSC (Stainless) 0150-3739 3.5 Performance characteristic Using the manfucturer's "LinMot Designer" software (download from the link https://linmot.com/download/linmot-designer/), the key data corresponding to the required load situation, such as peak force, nominal force, or maximum speed, can be calculated and presented. -
Page 15: Dimensions
Installation Guide Linear Motors 3.7 Dimensions 3.7.1 PS01-48x240 with bearing PB01 in mm NTI AG / LinMot P01-48 EX protected Page 15 / 40... -
Page 16: Ps01-48X240 With Bearing Flange Pb03
Installation Guide Linear Motors 3.7.2 PS01-48x240 with bearing flange PB03 in mm Page 16 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 17: Ps01-48X360 With Bearing Pb01
Installation Guide Linear Motors 3.7.3 PS01-48x360 with bearing PB01 in mm NTI AG / LinMot P01-48 EX protected Page 17 / 40... -
Page 18: Ps01-48X360 With Bearing Flange Pb03
Installation Guide Linear Motors 3.7.4 PS01-48x360 with bearing flange PB03 in mm Page 18 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 19: Marking
Installation Guide Linear Motors 3.8 Marking LinMot ATEX linear motors are identified as follows: 2G Ex eb IIC T6…T4 Gb 1258 2D Ex tb IIIC T85 °C…T135 °C Db 1258 Example of marking for item no. 0150-2544 3.9 Connector assignment... -
Page 20: Motor Cable
Trailing Chain Cable KS10-EX-Y-Fe/E6k-, Custom length 0150-3642 Item Description Item-No. MC01-Y-Fe/m Motor Connector Y-Fe/m 0150-3289 MC01-E6k/f-EX Connerctor with hexagonal union nut 0150-3538 KS10-05/05/04-EX Motor cable for EX applications per m 0150-9010 Page 20 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 21: Cabling
• Internal temperature sensor error occurs at 85 °C or 135 °C • The max. installation altitude is 2'000 m (for higher values contact LinMot) above sea level. • From 1'000 m, derating of 1 °C per 100 m is to be considered for air cooling. -
Page 22: Mounting The Motor
3.2. 3. Insert the slider into the stator. After installation, the notch of the slider is located on the connector side. The slider is magnetically attracted. Page 22 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 23: Mounting The Flange
It is important to avoid torsional stress on slider (note figure below). Slider Thread Max. torque for screw 27 mm M 10 47 Nm NTI AG / LinMot P01-48 EX protected Page 23 / 40... -
Page 24: Moving Slider" Installation
Slider mounting kit fixed bearing) are used to connect to the load. The mounting kit of slider and an oversized hole for the screw make it possible to adjust a radial and angle offset. Mounted payload with radial and angle offset Page 24 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 25: Electrical Connection Of The Motor
Pos. 9: KTY temperature signals Pos. 5: Power The motor is connected to the temperature relay and the LinMot control unit as shown in the diagram above. The terminal assignment of the control unit and the temperature relay can be found in the respective operating instructions. -
Page 26: Check Before Commissioning
• T_Water -> Pv_Max (Continuous power dissipation) -> Q_Water -> Δp The design is illustrated by an example in the following. Page 26 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 27: Determination Of The Max. Possible Amount Of Cont. Power Dissipation Pv_Max
Water = 0.7 l / min ➔ Water To achieve a very regular cooling of the motor, the max. difference between flow and return temperature should not exceed 10 ° C. NTI AG / LinMot P01-48 EX protected Page 27 / 40... -
Page 28: Determination Of Water Pressure Δp
Two threaded connections are used for the inflow and outflow of the cooling medium to and from the stator (see illustration above). The connection can be implemented as an M5 thread. Page 28 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 29: Accessories
28mm (0.41in) (0.47in) (0.83in) (0.26in) Ordering information Item Description Item-No. PLF01-28-SS Fixed End Washer Set for 27/28 mm sliders, SS 0150-3297 consisting of spherical washer, conical seat and washer NTI AG / LinMot P01-48 EX protected Page 29 / 40... -
Page 30: Maintenance And Test Instructions
Ordering information Item Description Item-No. LU06-250 Klüberfood NH1 4-002 Spray* (250 ml) 0150-2394 * LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food processing industry. Page 30 / 40 P01-48 EX protected NTI AG / LinMot... -
Page 31: Stator Checking
Pin A - 10 / Housing > 20 M 580 @ 20 °C Kty 1 Pin 7, 8 580 @ 20 °C Kty 2 Pin 9, 10 NTI AG / LinMot P01-48 EX protected Page 31 / 40... -
Page 32: Storage, Transport, Installation Height
• Sliders are to be stored and transported only in the plastic containers (with cardboard inlay) provided for this purpose, or already installed and secured in LinMot P stators. • Remove the slider from this plastic containers only for assembling. -
Page 33: Declaration Of Conformity
EN 60079-31: 14 EN 60079-7:15 EN 61000-6-2: 2016 EN 61000-6-4: 2007+A1: 2011 EN 61000-6-7: 2015 Spreitenbach, 05.11.2019 Dr.-Ing. Ronald Rohner Dr.-Ing. Marco Hitz CEO NTI AG RESPONSIBLE FOR DOCUMENTATION NTI AG / LinMot P01-48 EX protected Page 33 / 40... -
Page 34: Iecex Conformity Certificate
Installation Guide Linear Motors 9 IECEx Conformity certificate Page 34 / 40 P01-48 EX protected NTI AG / LinMot... - Page 35 Installation Guide Linear Motors NTI AG / LinMot P01-48 EX protected Page 35 / 40...
- Page 36 Installation Guide Linear Motors Page 36 / 40 P01-48 EX protected NTI AG / LinMot...
- Page 37 Installation Guide Linear Motors NTI AG / LinMot P01-48 EX protected Page 37 / 40...
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Page 38: Ec Type Examination Certificate
Installation Guide Linear Motors 10 EC Type examination certificate Page 38 / 40 P01-48 EX protected NTI AG / LinMot... - Page 39 Installation Guide Linear Motors NTI AG / LinMot P01-48 EX protected Page 39 / 40...
- Page 40 Tech. Support: +41-(0)56-544 71 00 Tech. Support: usasupport@linmot.com support@linmot.com Tech. Support (Skype): skype:support.linmot E-Mail: usasales@linmot.com Web: http://www.linmot-usa.com/ Fax: +41-(0)56-419 91 92 Web: http://www.linmot.com/ Visit http://www.linmot.com/ to find a distributor next to you. © 2019 NTI AG / LinMot Subject to alterations...
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