Graco E-Flo Installation Manual
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Graco E-Flo Installation Manual

Iq dispense system
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Installation - Parts
®
E-Flo
System
For dispensing and metering sealants, adhesives, and other medium to high viscosity
fluids. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
See page 4 for system component information.
Important Safety Instructions
Read all warnings and instructions in this
manual and in related manuals before
using the equipment. Save all
instructions.
iQ Dispense
333586E
EN

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Summary of Contents for Graco E-Flo

  • Page 1 Installation - Parts ® E-Flo iQ Dispense System 333586E For dispensing and metering sealants, adhesives, and other medium to high viscosity fluids. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. See page 4 for system component information.

  • Page 2: Table Of Contents

    Contents Pressure Relief Procedure ....39 Related Manuals ......3 Shutdown and Care of the Pump .

  • Page 3: Related Manuals

    Graco Standard Warranty ....102 3A4241 Instructions Graco Information......102 333586E...

  • Page 4: Dispense System Configurator

    Dispense System Configurator Dispense System Configurator The E-Flo iQ dispense system provides the flexibility to configure a complete system to meet your specific needs. This includes offering multiple combinations of the following components: • iQ Ram Supply Units • iQ Dispense Valves •...

  • Page 5: Dispense System Components

    Dispense System Components Dispense System Components NOTE: The Heated option for the E-Flo iQ system is for warm melt applications with a maximum temperature of 70° C (158° F). iQ Ram Supply Units Check the identification plate (ID) on the back of the ram post near the Power Junction Box (AJ) for the seven-digit part number of the iQ ram supply unit.

  • Page 6: Iq Dispense Valves

    Dispense System Components iQ Dispense Valves Check the identification plate on the valve for the ten-digit part number of the iQ dispense valve. Use the following matrix to define the construction of the valve, based on the ten digits. For example, Part No. V25AB060BA represents a valve (V) with 1/4”...

  • Page 7: Dispense System Pressure

    Dispense System Pressure Dispense System Pressure Due to factors such as the dispensing system design, the material being pumped, and the flow rate, the dynamic pressure will not reach the rated working (stall) pressure of the system. Pump Working (Stall) Pressure Max Dynamic (Run) Pressure Lower Size 4,000 29.0...

  • Page 8: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 9 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
  • Page 10 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 11: Dispense System Component Identification

    Dispense System Component Identification Single Ram NOTE: F . 1 shows a typical E-Flo iQ dispense system installation with a single iQ ram supply unit, hoses, connectors, and an iQ dispense valve. Some installations may require only one hose depending on the needs of the system.

  • Page 12: Tandem Ram

    Dispense System Component Identification Tandem Ram NOTE: F . 2 shows a typical E-Flo iQ dispense system installation with a tandem iQ ram supply unit, hoses, connectors, and an iQ dispense valve. Some Tandem E-Flo iQ Dispense Systems consist of two...

  • Page 13: Supply Unit Component Identification

    Supply Unit Component Identification Supply Unit Component Identification iQ Ram Supply Unit NOTICE Always lift the iQ Ram Supply Unit at the proper lift D200 3 in. Dual Post locations (see F . 3). Do not lift in any other way. Failure to lift at the proper lift locations can result in damage to the Supply System.

  • Page 14: Power Disconnect

    Supply Unit Component Identification Power Disconnect Ambient System Every E-Flo iQ Dispense System has a red and yellow Disconnect Switch which shuts off power to the entire system. The location of the switch is different for ambient and heated systems. See F .

  • Page 15: Integrated Air Controls (Ag)

    Supply Unit Component Identification Integrated Air Controls (AG) Air Line Accessories The integrated air controls include: See F . 3. • Main Air Slider Valve (BA): turns the air on and off • Air Line Drain Valve (AS) (not supplied): removes to the iQ Ram Supply Unit.

  • Page 16: Advanced Display Module (Adm)

    Supply Unit Component Identification Advanced Display Module (ADM) Front and Rear Views . 6: ADM Component Identification Key: CA Startup/Shutdown CG Lock/Setup Starts up or shuts down the system. Toggles Toggles between Run screens and the iQ Menu. between Active and Inactive system. CH Directional Keypad CB System Status Indicator LED Navigate within a screen or to a new screen.

  • Page 17: Platen (Ad) Component Identification

    Supply Unit Component Identification Platen (AD) Component Identification Ambient Heated Key: EA Plate EK O-ring Seal (not shown) EB Wiper EL Platen Valve Port EC Heater Cover EM Platen Valve Cap ED Cap Screws EF Bleed Stick EG Bleed Port EH Air Assist Body Check Valve EJ Wiper Plate (under wiper) 333586E...

  • Page 18: Electric Driver Communication Connections

    Supply Unit Component Identification Electric Driver Communication Connections Single Ram Port 1 Port 2 Port 4 Port 3 Connection Port 4 Connection Port 6 Port 3 Port 5 Pump Solenoid Dispense Valve Valve Power (M8 4 pin) Solenoid Junction Box (M8 4 pin) Port C3 Power...
  • Page 19 Supply Unit Component Identification Tandem Ram Port 1 Port 2 Port 4 Connection Port 3 Connection Port 4 Port 6 Port 3 Port 5 Pump Solenoid Tandem Tandem Valve Block Block Power (M8 4 pin) dispense discrete Junction Box valve Robot Port C3 Solenoid...

  • Page 20: Installing Tandem

    Supply Unit Component Identification Installing Tandem 1. Remove cable from port C1 on ram 1 and plug into female end of splitter. Splitter is included in tandem kit. 2. Install 0.4 m cable (121226) included in tandem kit from male end of splitter to part C1 on ram 1. 3.
  • Page 21 6. Connect the splitter cable (SP) lead labeled LOW to the low level sensor (LL). 7. Raise/lower the low level sensor (LL) to the desired position to activate the sensor. 8. See the E-Flo iQ Supply System Operation manual to set up the low level sensor. 333586E...

  • Page 22: Power Junction Box And Heat Control Box Connections

    Supply Unit Component Identification Power Junction Box and Heat Control Box Connections Single Ram Heated Ambient . 11 Key: C1 GCA CAN Port (to ADM) C5 Heated Hose/Accessory Connec- AK Power Junction Box Switch C2 GCA CAN Port (to CGM) tion AZ Disconnect Switch C3 Low and Empty Level Sensor Input...
  • Page 23 Supply Unit Component Identification Tandem Ram Heated Ambient . 12 iQ Ram Supply Unit 1 iQ Ram Supply Unit 2 Key: Key: C1 GCA CAN Port (to ADM splitter cable on Tandem Block C1 GCA CAN Port (to ADM splitter cable on Tandem Block (R) using the supplied CAN cable (124003)) (R) using the supplied CAN cable (124003)) C2 GCA CAN Port (to CGM)

  • Page 24: Installation

    (A), see Dimensions on page 92. trician and comply with all local codes and regula- tions. NOTICE The E-Flo iQ Dispense System is shipped in five to six Always lift the iQ Ram Supply Unit at the proper lift containers: locations (see F .

  • Page 25: Grounding

    Installation Grounding Power Requirements Each iQ Ram Supply Unit requires a dedicated circuit protected with a circuit breaker. For Ambient Systems: The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static Voltage Phase Current sparking can cause fumes to ignite or explode.
  • Page 26 Installation Heated Systems 1. Turn the Heat Control Box Disconnect Switch (AZ) OFF. Screws . 14: Remove the Power Junction Box Cover 4. Insert the power cord through the cord grip and into the Power Junction Box (AJ). Ground Lug Disconnect Switch Terminal Block .

  • Page 27: Attach Drum Stops

    Installation Attach Drum Stops The iQ Ram Supply Units are shipped with drum stops in place to help position the drum on the Ram Assembly (AA). For replacement parts, order Kit 255477. The kit includes 2 each of capscrews, lock washers (not shown), and drum stops.

  • Page 28: Install Vented Oil Cap Before Using Equipment

    Installation Install Vented Oil Cap Before Using Equipment. The Driver gear-box is shipped from the factory pre-filled with oil. The temporary unvented cap prevents oil leaks during shipment. Replace this temporary cap with the vented oil cap supplied with the equipment before use.

  • Page 29: Setup

    NOTE: Do not connect any hoses if flushing the pump . 21 for the first time. See the E-Flo iQ Dispense System Operation manual for instructions on flushing the pump 4. If using a Single iQ Ram Supply System, connect and connecting hoses.
  • Page 30 Setup c. Connect Tandem Hose 1 (L) and Tandem Hose 7. Connect the Supply Hose 2 to Swivel Fitting (G) to the Swivel Fitting (H). 2 (M) from the supply system to the Tandem Block (R). See F . 23. d.

  • Page 31: Electrical Connections

    Setup Electrical Connections 10. If two hoses are used, connect Supply Hose 2 (D) to the Swivel Fitting (H) on the Dispense Valve (B) using the Supply Hose 2 to Swivel Fitting (G). If only Pressure Transducer one hose is used, connect Supply Hose 1 (C) to the Swivel Fitting (H) on the Dispense Valve (B) using 1.
  • Page 32 Setup Dispense Valve Solenoid 3. If using a Single iQ Ram Supply System: a. Connect the solenoid valve cable (VC) to the M8 4 pin end of the splitter cable attached to Port 4 on the Electric Driver (AB). See Electric Driver Communication Connections for Single Rams on page 18.

  • Page 33: Heat Connections (Hoses And Accessories)

    Setup Heat Connections (Hoses and Example 1: Single system with two heated hoses and one heated dispense valve. Accessories) • Hose 1 - Circular electrical connection to Port 1 1. Connect heated hoses (with circular electrical (C5). connectors) to Heat Control Box Ports 1, Port 2 or Port 3 (C5).
  • Page 34 Setup Example 2: Tandem system with 4 heated • Hose 4 - From hose 3 to extend length of hose - circular electrical connector to Port 3 (C5) of ram 1 hoses, one heated tandem block and one or ram 2. * heated dispense valve.

  • Page 35: Wet Cup

    Setup Wet Cup Before starting, fill the Wet Cup (AN) 1/3 full with Graco Throat Seal Liquid (TSL) or a compatible solvent. Torque the Wet Cup The Wet Cup (AN) is torqued at the factory; however, throat packing seals on Severe Duty pumps may relax over time.

  • Page 36: Hose Care Guidelines

    Replace hoses pro actively at regular intervals based on your operating conditions. NOTE: Pressure check the hose assemblies. Refer to the E-Flo iQ Supply System Operation manual for instructions on priming the system. Check carefully for Minimum bend radius: leaks at the hose connections. If there are leaks, follow the Pressure Relief Procedure on page 39.

  • Page 37: Check Resistance (Heated Systems)

    Check Resistance (Heated Systems) Check Resistance (Heated Systems) Check Sensor Resistance Check Heater Resistance To reduce risk of injury or damage to equipment, To reduce risk of injury or damage to equipment, conduct these electrical checks with the Power conduct these electrical checks with the Power Junction Box Switch (AK) and the Disconnect Switch Junction Box Switch (AK) and the Disconnect Switch (AZ) OFF.
  • Page 38 Check Resistance (Heated Systems) Table 1: Sensors RTD Range RTD Pin Heater Element Heater Pin Port Zone Component (Ohms) Numbers Resistance (Ohms) Numbers Heated Hose G, K See hose manual See hose manual See accessory Heated Accessory 1 M, K See accessory manual manual Heated Hose...

  • Page 39: Pressure Relief Procedure

    NOTE: The ADM must be in Local control mode to Pump Tandem Unit Run Screen depressurize the system. See the See the E-Flo iQ Pressures Supply System Operation manual. NOTE: For iQ Tandem Ram Supply Systems, make sure both Ball Valves (S) on the Tandem Block are open to ensure pressure is fully relieved.
  • Page 40 Pressure Relief Procedure Power Junction Box Switch (AK) and the Disconnect Switch (AZ) OFF. 7. Open the Pump Bleed Valve (AM). Have a container ready to catch the drainage. 8. Leave the Pump Bleed Valve (AM) open until ready to dispense again. 9.

  • Page 41: Shutdown And Care Of The Pump

    OFF. See F . 37. fluid from drying on the exposed displacement rod and damaging the throat packings. See the E-Flo iQ c. If using an ambient Tandem Ram Supply Supply System Operation manual for information System, turn the red Power Junction Box Switch about jogging the Pump.
  • Page 42 Shutdown and Care of the Pump 2. Set the Ram Air Regulator (BB) to 0 psi. 3. Set the Ram Director Valve (BC) to UP. Ambient System 4. Slowly increase the pressure on the Ram Air Regulator until the Platen (AD) starts to raise, and immediately press and hold the Blowoff Button (BE) until the Platen is completely out of the drum.

  • Page 43: Maintenance

    The oil level should be near the halfway point of the sight glass when the Driver (AB) is not run- ning. If the oil is low, open the fill cap and add Graco Part No. 16W645 ISO 220 silicone-free synthetic EP gear oil.

  • Page 44: Platen Maintenance

    Maintenance Platen Maintenance Remove and Reinstall Wipers Remove Platen Wipers NOTE: Five gallon Platens have a single Wiper that must be removed, and 55 gallon Platens have a top and bottom Wiper that must be removed. 1. Follow the steps to Change Drums on page 41. 1.

  • Page 45: Recycling And Disposal

    Maintenance Recycling and Disposal Reinstall Platen Wipers NOTE: Five gallon Platens have a single Wiper that must be reinstalled, and 55 gallon Platens have a top End of Product Life and bottom Wiper that must be reinstalled. At the end of the product’s useful life, dismantle and 1.

  • Page 46: Troubleshooting

    Troubleshooting Troubleshooting 2. Check all possible problems and causes before disassembling the Ram, Pump, or Platen. NOTE: Refer to Supply Unit Operation manual for descriptions of ADM diagnostic codes. NOTE: Refer to your Pump package manual for Pump troubleshooting. 1. Follow Pressure Relief Procedure, page 39, before checking or repairing the Ram, Pump, or Platen.

  • Page 47: Heat Control Box Troubleshooting

    Troubleshooting Heat Control Box Troubleshooting Problem Cause Solution System does not heat. Blown fuse. Replace fuse. Over-temperature switch tripped. Measure over-temperature switch resistance. It should read close to 0 ohms when at room temperature. If open, replace over-temperature switch. Cable to over-temperature switch is Check connection of cable to off or broken.

  • Page 48: Repair

    Repair Repair Disconnect Pump from Platen The Pump is mounted to the Platens by different mount- ing kits. See the Repair Kits on page 80. 55 Gallon Platen 1. Follow the Pressure Relief Procedure on page 39. 2. Turn off power to the ram: a.
  • Page 49 Repair 20, 30, and 60 Liter Platen 1. Follow the Pressure Relief Procedure on page 39. 2. Turn off power to the ram: a. If using an ambient Single Ram Supply System, turn the red Disconnect Switch (AZ) OFF. b. If using a heated Single Ram Supply System, turn the red Disconnect Switch (AZ) OFF.

  • Page 50: Connect Platen

    Repair Connect Platen Remove Displacement Pump 55 Gallon Platen 1. Place o-ring (428) from mounting kit on the Platen (AD). If attached to plate, place Displacement Pump The procedure for removing the Displacement Pump (AC) onto Platen (AD). See F .
  • Page 51 Repair 5. Raise the Driver (AB): 7. Use two people to lift out the Displacement Pump (AC). a. Loosen nut (105a) under Ram bar and thread it down the threaded rod (106) to the lift ring adapter (107) holding the Driver (AB). Use wrench on nut (105) on top of Ram bar to raise Driver (AB).

  • Page 52: Install Displacement Pump

    Repair Remove Driver 4. See Disconnect Pump from Platen on page 48 to disconnect the Platen (AD) from the Displacement Pump (AC). 5. Open the Main Air Slider Valve (BA). 6. Raise the Ram Assembly (AA) to lift the Driver (AB) To avoid serious injury when installing and removing away from the Displacement Pump (AC).
  • Page 53 Repair b. Disconnect the wires inside the Driver housing. 5. Disconnect Driver (AB): See F . 47. a. D200 3 in. and D200s 6.5 in. ram supply units: Attach a secure hoist to the driver lift ring. Loosen nut (125) below crossbar. Use wrench to hold lift ring adapter (127) in place and loosen threaded rod (126) above crossbar with another wrench.

  • Page 54: Install Driver

    Repair Install Driver 2. Connect power to the Driver (AB). Follow a-e of step 4 on page 52 in reverse. 3. If using an ambient system, turn the Disconnect Switch (AZ) ON. If using a heated system, turn the Power Junction Box Switch (AK) and the To avoid serious injury when installing and removing Disconnect Switch (AZ) ON.

  • Page 55: Ram Supply Unit Repair

    Repair Ram Supply Unit Repair 8. Remove guide sleeve (135) by sliding it off of rod (132). Four 1/4 in -20 holes are provided to ease removal of the guide sleeve. 9. Inspect parts for wear or damage. To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 39.
  • Page 56 Repair OFF on the Ram Supply Unit that requires Assemble Ram Piston repair only. 1. Install new o-rings (139, 137) on piston rod (132) and piston (141). Lubricate the piston (141) and d. If using a heated Tandem Ram Supply System, o-rings (139, 137).
  • Page 57 Repair 5. Inspect parts for wear or damage. Replace as nec- Disassemble Ram Piston essary. 1. Complete steps 1-4 from Disassemble Piston Rod Seal and Bearing to remove the end cap from the NOTE: Do not reinstall end cap assembly if the ram piston rod.

  • Page 58: Replace Heat Control Box Electrical Component(S)

    Repair Replace Heat Control Box Electrical Component(s) 1. Turn the Heat Control Box Disconnect Switch (AZ) OFF. 2. Remove the door (350) on the Heat Control Box DANGER (AX). SEVERE ELECTRIC SHOCK HAZARD 3. Use a non-conductive fuse puller tool to remove the This equipment can be powered by more than 240 V.
  • Page 59 Repair Replace Advanced Display Module (ADM) b. Disconnect the cables from the AMZ on the inside of the Heat Control Box (AX). NOTICE c. Remove the four screws (333) used to mount The ADM stores useful lifetime and diagnostic data the AMZ to the back of the Heat Control Box that will be lost when it is replaced.

  • Page 60: Replace Fuses In Harness (25R652)

    Repair Replace Fuses in Harness (25R652) The harness comes with fuses installed. Follow these steps to replace a fuse. 1. Turn the Heat Control Box Disconnect Switch (AZ) OFF. 2. Remove the Heat Control Box door (350). 3. Unscrew the spring-loaded fuse holder to open it. The fuse can be easily removed by hand. Open Here .

  • Page 61: Parts

    Parts Parts D200s 6.5 in. Ram Supply Units Model EZC2661 Shown NOTE: If using a tandem system, the ADM is only included with the iQ Ram Supply Unit 1 (A). Detail A 102, 103, 107,108 Detail B 107,108 107,108 333586E...
  • Page 62 Parts D200s 6.5 in. Ram Supply Units, EZC2661 Ref. Part Description Qty. Ref. Part Description Qty. 130787 SENSOR, barrel 102040 123673 HARNESS 110755 WASHER, plain 255381 ACTUATOR, sensor, 117017 WASHER low/empty, painted 15V954 LABEL, valve, shutoff, air con- BRACKET, lvl sensor, dual, trol D200 LABEL, cross bar...

  • Page 63: D200 3 In. Ram Supply Units

    Parts D200 3 in. Ram Supply Units Model EZC2561 Shown NOTE: If using a tandem system, the ADM is only included with the iQ Ram Supply Unit 1 (A). Detail A 102, 107, 103,113 107,108 107,108 205, Detail B 107,108 201, 213, 107,108...
  • Page 64 Parts D200 3 in. Ram Supply Units, EZC2561 Ref. Part Description Qty. Ref. Part Description Qty. 183943 PISTON 102040 NUT 251 C20987 PACKING, o-ring 110755 WASHER, plain 167652 ROD, tie ram 117017 WASHER 130787 SENSOR, barrel 15V954 LABEL, valve, shutoff, air control 123673 HARNESS LABEL, cross bar 255381 ACTUATOR, sensor, low/empty,...

  • Page 65: D60 3 In. Ram Supply Units

    Parts D60 3 in. Ram Supply Units Model EZC2424 Shown NOTE: If using a tandem system, the ADM is only included with the iQ Ram Supply Unit 1 (A). Detail A 254,125 102, 107,108 103,113 107,108 205, 107,108 Detail B 201,107 107,108 333586E...
  • Page 66 Parts D60 3 in. Ram Supply Units, EZC2424 Ref. Part Description Qty. Ref. Part Description Qty. 130787 SENSOR, barrel 102040 NUT 123673 HARNESS 110755 WASHER, plain 255381 ACTUATOR, sensor, low/empty, 117017 WASHER painted 15V954 LABEL, valve, shutoff, air control BRACKET, lvl sensor, dual, D200, C12509 TUBE, nylon, rnd 100016 WASHER, lock 121112 SCREW...

  • Page 67: D200, D200S Pump Mounts For 55 Gallon (200 Liter) Platen

    Parts D200, D200s Pump Mounts for 55 Gallon (200 Liter) Platen Note: See page 61 for kit configuration table. 303, 305 302, 304 TI10771A Ref. Part Description 15M531 ROD, platen 101015 WASHER, lock C19187 101533 WASHER, spring lock 101535 ROD, threaded 15J991 ADAPTER, lift, ring 15J993...

  • Page 68: D60 Pump Mount For 5 Gallon (20 Liter) Platen

    Parts D60 Pump Mount for 5 Gallon (20 Liter) Platen Ref. Part Description Qty. 306--- BRACKET, shelf, NXT3400 and NXT6500 307 101533 WASHER, spring lock 308 101535 309 100133 WASHER, lock 310 C38372 SCREW 333586E...

  • Page 69: D200S Pump Mounts For 16 Gallon (60 Liter) Platens

    Parts D200s Pump Mounts for 16 Gallon (60 Liter) Platens Ref. Part Description Qty. 361 15M298 ROD, tie bar, shelf 362 101533 WASHER, lock 363 101535 NUT, hex 364 --- BRACKET, shelf 365 100133 WASHER, lock 366 --- SCREW, cap, hex hd 367 --- ROD, threaded 368 ---...

  • Page 70: Power Junction Box

    Parts Power Junction Box Ambient Power Junction Box 205, 217 Ref. Part Description Qty. Ref. Part Description Qty. 123967 KNOB, disconnect, operator 108050 WASHER, lock, spring 123970 SWITCH, disconnect, 40A 121518 SCREW 121171 GRIP, cord BRACKET, cable track mount, 130 196548 LABEL, caution painted 324* ---...
  • Page 71 Parts Heated Power Junction Box See Detail A See Detail B See Detail C Detail C Detail B Detail A Ref. Part Description Qty. Ref. Part Description Qty. 321† 123970 SWITCH, disconnect, 40A 205* 108050 WASHER, lock, spring 130 196548 LABEL, caution 217* 121518...

  • Page 72: Heat Control Box

    Parts Heat Control Box 336, Ref. Part Description Qty. Ref. Part Description Qty. 121000 CABLE, can, female/female 0.5m ENCLOSURE, electrical, heat, HARNESS, power, incoming painted 441† 111307 WASHER, lock, external 25R533 MODULE, gca 348† 16T440 116595 SCREW LABEL, multiple, control, heat 121171 GRIP, cord 18B778...

  • Page 73: 55 Gallon Platen

    Parts 55 Gallon Platen 200 Liter (55 Gallon) Platen, 255319 and 255320 *428 *426 *427 ti20583a 200 Liter (55 Gallon) Platen Parts Ref. Part Description Qty. 257697 HANDLE, bleed assy 408 255652 SEAL, wiper, drum, 55 gal., neo- prene; for 255664 only. 255653 SEAL, wiper, drum, 55 gal., EPDM;...

  • Page 74: 20 Liter (5 Gallon) Platens

    Parts 20 Liter (5 Gallon) Platens Heated Ambient 25R534 and 25R535 25R536 and 25R537 . 61: Single and Double Wiper Assemblies 333586E...
  • Page 75 Parts 20 Liter (5 Gallon) Platen Parts, Heated 20 Liter (5 Gallon) Platen Parts, Ambient (25R534 and 25R535) (25R536 and 25R537) Ref. Part Description Qty. Ref. Part Description Qty. BASE, platen, heated, recharge BASE, platen, heated, recharge 121829 O-RING, packing 121829 O-RING, packing PLATE, btm, 20 30L platen, PLATE, btm, 20 30L platen,...

  • Page 76: 60 Liter (16 Gallon) Platens

    Parts 60 Liter (16 Gallon) Platens Ambient Heated (26B211) (26B210) . 62: Single and Double Wiper Assemblies 333586E...
  • Page 77 Parts 60 Liter (16 Gallon) Platen Parts, Heated 60 Liter (16 Gallon) Platen Parts, Ambient (26B210) (26B211) Ref. Part Description Qty. Ref. Part Description Qty. 18B822 BASE, platen, heated, recharge 18B822 BASE, platen, heated, recharge 121829 O-RING, packing 121829 O-RING, packing 256717 PLATE, bottom, platen 256717...

  • Page 78: Tandem Block, 25R848, 25R849

    Parts Tandem Block, 25R848, 25R849 487, 488 Ref. Part Description Qty. Ref. Part Description Qty. 489* 124003 CABLE, can BLOCK, 3 way, S, 1” NPT 490* 124654 CONNECTOR, splitter C38302 FITTING, nipple 491* 25R439 KIT, low level sensor 473* SEALANT, pipe, SST 492* 121266 VALVE, shuttle 5/32 521477 VALVE, ball, 1”...

  • Page 79: Kits And Accessories

    System Kits and Accessories Light Tower Kit, 255467 For D200s, D200, and D60 single supply systems. See the E-Flo iQ Supply System Operation manual for more information. Low Level Sensor Kit, 25E447 200 Liter (55 Gallon) Platen Cover Kits,...

  • Page 80: Drum Kits And Accessories

    Supply Units, 206537 Includes two clamps. Drum Position Clamp for D200S Ram Supply Units Order quantity 2 of C32463. CAN Cables The following CAN cables and splitter are available for use with E-Flo SP electric pumps. Part Description Length Ref. Part Description Qty.

  • Page 81: I/O Cable, 122029

    Kits and Accessories I/O Cable, 122029 Heat Extension Cables See the E-Flo iQ Supply System Operation manual for Part Description Length setup and pin out information. 129300 4.6 m CABLE, ext, TOF hose Part Description Length 129301 7.6 m CABLE, ext, TOF hose 15.0 m...

  • Page 82: Cable Kits

    Kits and Accessories Cable Kits Tandem Fitting Kits Transducer Hose Connections Working Tandem Tandem Solenoid Hose Part Number Pressure Hose 1 Hose 2 Part Cable Cable Transducer 25R891 4500 psi (31 Number Length Length Transducer Adapter MPa, 310 bar) 25R342 33 ft (10 m) NA 15M669 15N034 25R892...

  • Page 83: Check-Mate 200 Cs Pump Heater Kit, 25R450

    Kits and Accessories Check-Mate 200 CS Pump Heater Kit, 25R450 503, 504, 502, See Detail A Detail A 512, 513 . 63: Check-Mate 200 CS Pump Heater Kit, 25R450 Ref. Part Description Qty. 116343 SCREW 121980 HEATER, pump, 725 watt 111307 WASHER 18B862...

  • Page 84: Platen Heater Kit, 25R451

    Kits and Accessories Platen Heater Kit, 25R451 Detail B 530, 531 Detail D Detail A 533, 534 Detail C . 64: Platen Heater Kit, 25R451 Ref. Part Description Qty. HARNESS, ground, 14awg, 18” long HARNESS, heat, wiper, 55 25R666 WASHER gallon CONDUCTOR, block, heater 116343...

  • Page 85: Communication Gateway Module (Cgm) Kits

    Kits and Accessories Communication Gateway Module (CGM) Kits Installing a CGM Kit All electrical wiring must be done by a qualified elec- trician and comply with all local codes and regulations 1. Follow the Pressure Relief Procedure on page 39. 2.
  • Page 86 GCA mod- ules. See Related Manuals on page 3. 13. Refer to the E-Flo iQ Supply System Operation manual for details regarding the feildbus pinout setup and to perform the setup procedure to config- ure the feildbus.

  • Page 87: Platen Valve Kit, 25R452

    Kits and Accessories Platen Valve Kit, 25R452 . 69: Platen Valve Kit, 25R452 2. Disconnect the pressure transducer from port 5 on Ref. Part Description Qty. the Electric Driver (AB). VALVE, 25, npt/b, 000, V25AB000BA adj/sol, amb 3. Remove the pressure transducer fitting (TF) and the 100721 PLUG, pipe fitting it is attached to from the Fluid Check Valve...
  • Page 88 12. Remove the 1/4 NPT plug from the Integrated Air the platen valve fitting (603) until material has been Controls (AG). See Integrated Air Controls (AG) loaded into the platen valve (601). See the E-Flo iQ on page 15. Operation manual for instructions to load material into 13.

  • Page 89: Platen Valve Kit, 25R453

    Kits and Accessories Platen Valve Kit, 25R453 . 73: Platen Valve Kit, 25R453 Ref. Part Description Qty. VALVE, 25, npt/b, 000, 701 V25AB000BA adj/sol, amb 702 100721 PLUG, pipe 703 121310 FITTING, connector 704 156823 FITTING, union, swivel 705 162449 FITTING, nipple 706 15R873 FITTING, tee...
  • Page 90 NOTE: Do not install the recirculation hose (713) onto the platen valve fitting (703) until material has been loaded into the platen valve (701). See the E-Flo iQ Operation manual for instructions to load material into the platen and platen valve.
  • Page 91 Kits and Accessories 12. The harness (714) has an M8 connector and an 15. Connect the nylon tube (715) to the elbow fitting M12 connector. Connect the M12 connector that (716) and the platen valve (701). was originally connected to port 3 on the Electric Driver (AB) to the M12 connector on the harness (714).

  • Page 92: Dimensions

    Dimensions Dimensions D200 3 in. D200s 6 in. Ram Supply System Ram Supply System D60 3 in. Ram Supply System 333586E...

  • Page 93: Dimensions

    Dimensions Dimensions Ram Size in. (mm) D200 D200s Total Height (A) 70 (1778) 88 (2235) 96 (2438) Ram Height (B) 57 (1448) 70 (1778) 69 (1753) Extended Ram 89 (2261) 118 (2997) 125 (3175) Height (C) Base Depth (D) 20 (508) 25 (635) 25 (635) Machine Width (E)

  • Page 94: Pump Performance

    Pump Performance Pump Performance Calculate Fluid Outlet Pressure To calculate fluid outlet pressure (psi/MPa/bar) at a specific fluid flow (gpm/lpm) and electrical power, use the following instructions and pump data chart. 1. Refer to the desired flow along the bottom of the chart. 2.

  • Page 95: E-Flo Iq Dispense System Performance Chart

    Pump Performance E-Flo iQ Dispense System Performance Chart 4500 3000 (31.0, 310) Pressure 3750 2500 (25.9, 259) 3000 2000 (20.7, 207) 2250 1500 (15.5, 155) 1500 1000 (10.3, 103) (5.2, 52) 0 (0, 0) (0.0) (0.8) (1.5) (2.3) (3.0) (3.8) (4.5)

  • Page 96: Wiring Diagrams

    Wiring Diagrams Wiring Diagrams 333586E...
  • Page 97 Wiring Diagrams 333586E...
  • Page 98 Wiring Diagrams 333586E...
  • Page 99 Wiring Diagrams 333586E...

  • Page 100: Technical Specifications

    Technical Specifications Technical Specifications E-Flo iQ Dispense System Metric Maximum fluid operating temperature 158°F 70°C Maximum working pressure 4000 psi 28 MPa, 276 bar Maximum driver cycle rate 25 cycles per minute Air inlet size (supply system) 3/4 npt(f) Ambient operating temperature range (supply 32-120°F...

  • Page 101: California Proposition 65

    Technical Specifications California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 333586E...

  • Page 102: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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333586e

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