Graco E-Flo Installation Instructions Manual
Dc motor, three phase
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Instructions-Installation
E E E - - - Flo®
Flo® DC
DC Motor,
Motor, Three
Flo®
DC
Motor,
Electric drive
drive for
for low
low to to to medium
Electric
Electric
drive
for
low
For
For
For professional
professional
professional use
use only.
use
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual before using the
equipment. Save these instructions.
See page 3 for model part numbers and
approvals information.
Three Phase
Three
medium volume
volume paint
paint circulation
medium
volume
paint
only.
only.
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
Phase
Phase
circulation pumps.
pumps.
circulation
pumps.
3A4409C
EN
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Summary of Contents for Graco E-Flo
- Page 1 Instructions-Installation E E E - - - Flo® Flo® DC DC Motor, Motor, Three Three Phase Phase Flo® Motor, Three Phase 3A4409C Electric drive drive for for low low to to to medium medium volume volume paint paint circulation circulation pumps. pumps.
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Page 2: Table Of Contents
Intrinsically Safe Installation Requirements Notes ..............25 for Advanced Motors....... 13 Operation ............14 Startup ............14 Related Related Manuals Related Manuals Manuals Manual No. Description Manual Manual Description Description 3A4801 E-Flo DC Repair–Parts 3A2527 E-Flo DC Control Module Kit, Instructions-Parts 3A4409C... -
Page 3: Models
Models Models Models Models Basic Models Models Basic Basic Models Motor Motor Part Motor Part No. Part Series Series Series Horsepower Horsepower Horsepower Maximum Maximum Maximum Force, Force, Force, lbf lbf lbf (N) EM1011 1400 (6227) EM1021 3500 (15570) 0359 0359 0359 II 2 G... -
Page 4: Basic Models
Models Basic Models Models with with Region Region - - - Specific Specific Approvals Approvals Basic Basic Models with Region Specific Approvals Motor Motor Motor Part Part No. Part Series Horsepower Horsepower Horsepower Maximum Force, Force, lbf lbf lbf (N) Series Series Maximum... - Page 5 Models Advanced Advanced Models Advanced Models Models Motor Part Part No. Series Horsepower Maximum Force, Force, lbf lbf lbf (N) Motor Motor Part Series Series Horsepower Horsepower Maximum Maximum Force, EM1012 1400 (6227) EM1015 1400 (6227) EM1022 3500 (15570) EM1025 3500 (15570) 0359 0359...
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Page 6: Approvals
Models Advanced Models Models with with Region Region - - - Specific Specific Approvals Approvals Advanced Advanced Models with Region Specific Approvals Motor Motor Motor Part Part No. Part Series Horsepower Horsepower Horsepower Maximum Force, Force, lbf lbf lbf (N) Series Series Maximum... -
Page 7: Warnings
Take precautions to avoid such impact or contact. • All flameproof joints are critical to the integrity of the motor as approved for hazardous locations and are not repairable if damaged. Damaged parts must be replaced only with genuine Graco parts with no substitutions. - Page 8 Warnings WARNING WARNING WARNING INTRINSIC INTRINSIC SAFETY INTRINSIC SAFETY SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. •...
- Page 9 Warnings WARNING WARNING WARNING SKIN INJECTION INJECTION HAZARD HAZARD SKIN SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get Get immediate immediate immediate...
- Page 10 Warnings WARNING WARNING WARNING TOXIC TOXIC FLUID TOXIC FLUID FLUID OR OR FUMES FUMES FUMES HAZARD HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...
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Page 11: Installation
Installation Installation Installation Installation Power Power Requirements Power Requirements Requirements See Table 1 for power requirements. The system requires a dedicated circuit protected with a circuit breaker. Improper wiring may cause electric shock or other serious injury if work is not performed properly. Table 1 1 1 . - Page 12 Installation Connect the the Supply Supply Wiring Wiring Connect Connect Supply Wiring 1. Ensure that the disconnect (B) is shut off and 5. Close the electrical compartment. Torque the locked out. cover screws (J) to 15 ft-lb (20 N•m). Figure 7 Connect the Supply Wires Notes for for Fig.
- Page 13 Appendix A - System Control Drawing 24Z541, Loosen the ground screw and attach a ground page 20, for installation requirements and entity wire (Y, Graco part 222011, not supplied). parameters. Follow all installation instructions in your Tighten the ground screw securely. Connect system component manuals.
- Page 14 Operation Operation Shutdown Shutdown Shutdown The Advanced E-Flo DC motors require installation of the 17V232 or 17V233 Control Module Accessory Kit Follow the Pressure Relief Procedure, page to provide the interface for users to enter selections and view information related to setup and operation.
- Page 15 Operation Basic Motor Motor Operation Operation Basic Basic Motor Operation Pressure Pressure Mode Pressure Mode with Mode with Integrated with Integrated Integrated Runaway Runaway Runaway The basic motor has three operating modes: Protection Protection Protection • Pressure Mode In pressure mode with integrated runaway protection, the motor will adjust the speed to maintain a constant •...
- Page 16 Operation Flow Mode Mode Flow Flow Mode When in flow mode, the motor will maintain a constant speed regardless of the fluid pressure, up to the pump’s maximum working pressure. See Technical Specifications, page 1. Turn the Control Knob (N) fully counterclockwise to 0.
- Page 17 2. Reinstall the oil drain plug (25). Torque to 25–30 ft-lb (34–40 N•m). 3. Open the fill cap (P) and add Graco Part No. 16W645 ISO 220 silicone-free synthetic gear oil. Check the oil level in the sight glass (K). Fill until the oil level is near the halfway point of the sight glass.
- Page 18 Error Code Troubleshooting Error Code Code Troubleshooting Troubleshooting Error Error Code Troubleshooting NOTE: NOTE: NOTE: The blink code is displayed using the power indicates 2 blinks, then 6 blinks. The sequence then indicator on the motor. The blink code given below repeats.
- Page 19 All motors in this Connection kits, to mount an 288203 For 3000 and 4000 cc 4–Ball Lowers manual E-Flo DC Motor to an existing 288204 For Dura-Flo 1800 and 2400 Lowers pump lower. Kits include tie rods, tie rod nuts, adapter, and...
- Page 20 Co ≥ Ci + Ccable composants peut compromettre la securite La ≥ Li + Lcable Lo ≥ Li + Lcable intrinseque. La / Ra ≥ Li / Ri Lo / Ro ≥ Li / Ri Graco CAN cable part numbers 16P911, 16P912. 3A4409C...
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Page 21: Appendix A - System Control Drawing
Appendix A - System Control Drawing 24Z541 (Manual 3A4409) EXPLOSI ON PROOF WITH II 2 (1) G INTRINSICALL Y SAFE ELECTRICAL Ex db [ia op is IIA T4 Ga] IIA T4 Gb AND INHERENTL Y SAFE OPTICAL 0°C ≤ T a ≤ 40°C CONNECTIONS FOR Class I, Div. - Page 22 Appendix A - System Control Drawing 24Z541 Figure 17 System Control Drawing 24Z541, Sheet 2 Table Table Table 3 3 3 . . . Port Port 3: 3: 3: Power Port Power Power Barrier Barrier Barrier Output Output Parameters Output Parameters Parameters CAN Data...
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Page 23: Mounting Hole Pattern
Mounting Hole Pattern Mounting Mounting Hole Mounting Hole Pattern Hole Pattern Pattern A A A B B B C C C D D D Four 3/8–16 Mounting 6.186 in. (157 mm) 6.186 in. (157 mm) Six 5/8–11 Tie Rod Holes: Holes •... -
Page 24: Technical Specifications
Power inlet port size 3/4–14 npt(f) Ambient temperature 32–104°F 0–40°C range Sound data Less than 70 dB(A) 1.5 quarts 1.4 liters Oil capacity Oil specification Graco Part No. 16W645 ISO 220 silicone-free high-pressure synthetic gear oil Weight 99 lb 45 kg 3A4409C... -
Page 25: Notes
Notes Notes Notes Notes 3A4409C... - Page 26 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
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