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molex 207129 Series Specification Sheet

Tool kit for ctx280 receptacle terminals: 2.0 - 3.0mm2 metric, type iso wire
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Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire
Tool Kit
Order No. 63819-8170
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire.
Terminal Series No.
98675
DEFINITION OF TERMS
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-6381981HM Release Date: 12-29-09
Revision: B
Application Tooling
Specification Sheet
Terminal Order No. Wire Size and Type
Reel Form Only
Mm2
98675-0003
2.50
98675-0013
98675-0023
3.00
98675-0033
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
See crimp specification for the individual Insulation Diameter.
STRIP LENGTH
CONDUCTOR
BRUSH
INSULATION CRIMP
▲SEE NOTE
CONDUCTOR
CRIMP
Revision Date: 09-24-10
Insulation Diameter
Type
mm
In.
ISO
2.70-3.00
.106-.118
ISO
3.00-3.40
.118-.134
TWISTING
SEAM
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63819-8100
Strip Length
mm
In.
4.30-4.80 .169-.189
BEND UP
ROLLING
BEND
DOWN
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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-8170 Order No. 63819-8100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio...
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Installation

    Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: POWER CRIMP HEAD LIFT UP ON PUNCHES THE LOCATOR M4 X 18 LONG BHCS PRESS DOWN M4 X 10 LONG...
  • Page 4 Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire 3. Swing the terminal locator away from the crimp tool shown in Figure 4. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be loaded into the locator in the closed/crimp position.

  • Page 5: Maintenance

    Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire For the Battery Power Tool: INSULATION CONDUCTOR 1. Cycle the Battery Power Tool to crimp the PUNCH PUNCH terminal to the wire. 2. Remove the crimped terminal from the terminal WIRES AGAINST locator by pressing down on the wire stop and LOCATOR STOP...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63819-8170 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for CTX280 Receptacle Terminals: >2.0 - 3.0mm² metric, Type ISO wire HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63819-8170 Tool Kit with Locator 63819-8173 Locator Base 63819-8175 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW...

  • Page 9: Power Head Parts List

    Power Crimp Head 63819-8170 63819-8170 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381981HM Release Date: 12-29-09 Page 9 of 9 Revision: B Revision Date: 09-24-10...

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63819-810063819-8170

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