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molex 207129 Series Specification Sheet

Hand crimp tool for 2.50mm (.098”) wire-to-board crimp terminals
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Hand Crimp Tool for 2.50mm (.098") Wire-to-Board Crimp Terminals
Modular Crimp Head
Order No. 63823-8670
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
A-620 Class 3 compliant and RoHS compliant
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 2.50mm (.098") Wire-to-Board Crimp Terminals, 22-28 AWG.
Terminal
Series No.
57915
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6382386HM
Revision: B
Application Tooling
Specification Sheet
Terminal
Wire Size
Order No.
●Reel
AWG
mm²
57915-8001
22-28 0.35-0.08
57915-9002
●
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off
See Conditions on page 2.
INSULATION
CRIMP
▲SEE NOTE
CUT-OFF TAB
Release Date: 09-27-10
Revision Date: 10-14-10
Insulation Diameter
mm
In.
1.15-1.80
.045-.071 2.30-2.80 .091-.110
BELL MOUTH
SEAM
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63823-8600
Strip Length
mm
In.
Tab.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-8670 Order No. 63823-8600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio A-620 Class 3 compliant and RoHS compliant...
  • Page 2 Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 –...
  • Page 3 Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals 2. Insert the terminal into the correct profile until the terminal is fully seated and stops. Make sure the wire stop blade is fully seated on the terminal behind the conductor grip section. 3.
  • Page 4 Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. UNCONTROLLED COPY Doc No: ATS-6382386HM...
  • Page 5 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 6 Hand Crimp Tool for 2.50mm (.098”) Wire-to-Board Crimp Terminals The chart below shows all applications for this Modular Crimp Head. Modular Crimp Head Tool Tool Adapter Adapter Figure Order No. Order no. Description Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63823-8670 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter...
  • Page 7 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 X 8mm LONG BHCS RATCHET RELEASE LEVER LOCATOR Figure 9 CRIMPING SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382386HM Release Date: 09-27-10 Page 7 of 7 Revision: B Revision Date: 10-14-10...

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63823-867063823-8600

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