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Graco E-Flo 333587D Operation

Graco E-Flo 333587D Operation

Iq dispense system
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Operation
®
E-Flo
System
For dispensing and metering sealants, adhesives, and other medium to high viscosity
fluids. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
See page 5 for system component information.
Important Safety Instructions
Read all warnings and instructions in
this manual and in all related manuals
before using the equipment. Save all
instructions.
iQ Dispense
333587D
EN

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Summary of Contents for Graco E-Flo 333587D

  • Page 1 Operation ® E-Flo iQ Dispense System 333587D For dispensing and metering sealants, adhesives, and other medium to high viscosity fluids. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. See page 5 for system component information. Important Safety Instructions Read all warnings and instructions in this manual and in all related manuals...

  • Page 2: Table Of Contents

    Maintenance ......50 Graco Standard Warranty....110 Pump Maintenance Screen 1.

  • Page 3: Related Manuals

    333585 iQ Dispense Valves, Instructions-Parts 333586 E-Flo iQ Dispense System, Installation-Parts 3A6321 ADM Token In-System Programming 312493 Light Tower Kit Instructions 3A1244 Graco Control Architecture Module 3A6482 APD20 Advanced Precision Driver 313138 Supply System Communications Gateway Module Installation Kit 333587D...

  • Page 4: Dispense System Configurator

    Dispense System Configurator Dispense System Configurator The E-Flo iQ dispense system provides the flexibility to configure a complete system to meet your specific needs. This includes offering multiple combinations of the following components: • iQ Ram Supply Units • iQ Dispense Valves •...

  • Page 5: Dispense System Components

    Dispense System Components Dispense System Components NOTE: The Heated option for the E-Flo iQ system is for warm melt applications with a maximum temperature of 70° C (158° F). iQ Ram Supply Units Check the identification plate (ID) on the back of the ram post near the Power Junction Box (AJ) for the seven-digit part number of the iQ ram supply unit.

  • Page 6: Iq Dispense Valves

    Dispense System Components iQ Dispense Valves Check the identification plate on the valve for the ten-digit part number of the iQ dispense valve. Use the following matrix to define the construction of the valve, based on the ten digits. For example, Part No. V25AB060BA represents a valve (V) with 1/4 in.

  • Page 7: Dispense System Pressure

    Dispense System Pressure Dispense System Pressure Due to factors such as the dispense system design, the material being pumped, and the flow rate, the dynamic pressure will not reach the rated working (stall) pressure of the system. Pump Working (Stall) Pressure Max Dynamic (Run) Pressure Lower Size 4,000 29.0...

  • Page 8: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 9 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
  • Page 10 Warnings WARNING SPLATTER HAZARD Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen, splatter may occur. • Use minimum air pressure when removing platen from drum. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

  • Page 11: Dispense System Component Identification

    Dispense System Component Identification Dispense System Component Identification NOTE: Figure 1 shows a typical E-Flo iQ dispense system installation with an iQ ram supply unit, hoses, connectors, and an iQ dispense valve. Some installations may require only one hose depending on the needs of the system.

  • Page 12: Tandem Ram

    Dispense System Component Identification Tandem Ram NOTE: F . 2 shows a typical E-Flo iQ dispense system installation with a Tandem iQ ram supply unit, hoses, connectors, and an iQ dispense valve. Some installations may not require Supply Hose 2 (D) to iQ Dispense Valve (B) depending on the needs of the system.

  • Page 13: Supply Unit Component Identification

    Supply Unit Component Identification Supply Unit Component Identification iQ Ram Supply Unit D200 3 in. Dual Post Shown Ambient System Heated System . 3: iQ Ram Supply Unit Key: AA Ram Assembly AR Air Line (not supplied) AB Electric Driver AS Air Line Drain Valve (not supplied) AC Displacement Pump AT Air Filter (not supplied)

  • Page 14: Power Disconnect

    Supply Unit Component Identification Power Disconnect Ambient System Every E-Flo iQ Dispense System has a red and yellow Disconnect Switch which shuts off power to the entire system. The location of the switch is different for ambient and heated systems. See Figure 4. On ambient systems, the Disconnect Switch (AZ) is located on the Power Junction Box (AJ).

  • Page 15: Integrated Air Controls (Ag)

    Supply Unit Component Identification Integrated Air Controls (AG) Integrated Air Line Accessories The integrated air controls include: See F . 3. • Main Air Slider Valve (BA): turns air on and off to • Air Line Drain Valve (AS): removes condensed the system.

  • Page 16: Advanced Display Module (Adm)

    Supply Unit Component Identification Advanced Display Module (ADM) Front and Rear Views . 6: ADM Component Identification Key: CA Startup/Shutdown CG Lock/Setup Starts up or shuts down the system. Toggles Toggles between Run screens and the iQ Menu. between Active and Inactive system. CH Directional Keypad CB System Status Indicator LED Navigate within a screen or to a new screen.

  • Page 17: Adm Display Details

    Use the Blue Token Five seconds after the E-Flo iQ blue token is inserted into the ADM, the Graco power up screen switches to The E-Flo iQ system includes a blue token that must be the E-Flo iQ power up screen. This screen remains on inserted into the ADM to initiate the E-Flo iQ software.
  • Page 18 ADM Display Details Screen Menu Press on any Run screen to switch to the iQ Menu The screen menu indicates the currently active screen, screens. If the system has a password lock, the which is highlighted. It also indicates the associated Password screen is displayed.

  • Page 19: Adm Led Status Descriptions

    ADM Display Details ADM LED Status Descriptions Conditions Description System Status Green Solid Run Mode, System On Green Flashing Setup Mode, System On Yellow Solid Run Mode, System Off Yellow Flashing Setup Mode, System Off USB Status (CL) Green Flashing Data recording in progress Yellow Solid Downloading information to USB...

  • Page 20: Adm Soft Keys

    ADM Display Details ADM Soft Keys Icon Function Icon Function Access the Advanced System Setup Pump Operation Icon screens. Green: Start the Pump Access the Maintenance function. Inverted Green: Stop the Pump Access the Fieldbus Gateway Setup screens. Red with Border (enabled): Indicates that the pump cannot be started due to Access the Integration Feedback an alarm.
  • Page 21 ADM Display Details Icon Function Place all heat zones into setback and out of setback. Enter or exit manual pump movement mode. Move to the top. Move upward. Move downward. Move to the bottom. Reset Cycle Counter. Toggle between lifetime and resettable. Calibrate.

  • Page 22: Iq Menu

    iQ Menu iQ Menu The iQ Menu screens provide access to settings that If you set a password, the menu will be displayed with help to ensure the proper operation and maintenance of red locks above the menu selections with parameters the system.

  • Page 23: Setup

    Setup Setup Use the drop down menu to select the type of system as either Ram or Tandem. To prevent personal injury from pressurized fluid such as skin injection or splashing fluid, make sure that all components in your system are rated to the maximum pressure the system is capable of attaining.

  • Page 24: Style Definitions

    Setup When you select installed, the Serial Number will be automatically populated to match the serial number printed on the driver ID tag on Pump 2. If Pump 2 has a heat module installed, press the key in the Heat box to enable it. 1.
  • Page 25 Setup NOTE: The optional Communications Gateway Module Apply a Style Setting Globally (CGM) is required to use fieldbus. While still in Style screen 1, pressing the globalize soft key applies a style setting across all of the styles. A 5. Press the soft key to save your changes and message will appear prior to completing the change.

  • Page 26: Pump Settings

    Setup Pump Settings Style Screen 3 - Integration Use the ADM Directional Keypad (CH) to navigate to Style screen 3. Press the soft key at iQ Menu screen 1 to access the Pump setup screens. This function allows you to NOTE: You can only make changes to this screen in configure the operating settings for the pump and drum Remote mode.
  • Page 27 Setup Pump Screen 2 - Drum Settings 3. Select Alarm, Deviation, or None from the drop down menu for the Error Type. Use the ADM Directional Keypad (CH) to navigate to Pump screen 2. NOTE: The Over Pressure error will be triggered if the limit is exceeded for 1 second.

  • Page 28: Heat Settings

    Setup 5. By default, the Empty Sensor box is checked NOTE: For Tandem systems, read this section first, then refer to Tandem Heat Setup Screen 1 on page (enabled). Press the key to disable the drum empty alarm if needed. The heat zone number in the first column corresponds NOTE: The Low Sensor and Empty Sensor errors are to the connector and heat zone on the Automatic...
  • Page 29 Setup Tandem Heat Setup Screen 1 4. Enter a temperature for the zone setback temperature ( ) column. This is the setback that Read all of Heat Setup Screen 1 starting on page 28 the zone goes to when the heat is in setback. The before reading this section.
  • Page 30 Setup Heat Setup Screen 2 - Heat Soak In this example, the heat control box on Pump 1 (P1) is the one selected to heat the shared components Use the ADM Directional Keypad (CH) to navigate to running from the Tandem Block (R) to the Dispense Heat screen 2.
  • Page 31 Setup Heat Setup Screen 3 Heat Setup Screen 4 Use the ADM Directional Keypad (CH) to navigate to Use the ADM Directional Keypad (CH) to navigate to Heat screen 3. The Tandem screen is shown below. Heat screen 4. The Tandem screen is shown below. The Ram screen is identical except for only having Heat The Ram screen is identical except for only having Heat 1 in the Menu Bar.

  • Page 32: Advanced Setup

    Setup Advanced Setup 8. Press the soft key to save your changes and exit editing mode. Use the ADM directional keypad (BH) to change to iQ Menu screen 2. Press the soft key to access the Advanced Setup Screen 2 Advanced Setup screens.
  • Page 33 Setup Advanced Setup Screen 4 NOTE: When a Level Password is entered correctly, the ADM will place an even into the event log of the access Use the ADM Directional Keypad (CH) to navigate to level granted. Advanced Screen 4. The parameters on this screen pertain to USB downloads.

  • Page 34: Connect Light Tower Assembly

    Additionally, this screen is used to update the system software using a USB drive with the NOTE: See Troubleshooting on page 54 for error latest software and a Graco black token. The latest definitions. software is provided on Help.graco.com.

  • Page 35: Startup

    Startup Startup 3. Connect a hose to the 1 in. npt fitting on the top of Letters in parenthesis are used in this section for refer- the Check Valve Block (AE). Place the other end of ence to callouts in the Component Identification sec- the hose into a grounded waste container.

  • Page 36: Load Material

    Startup Load Material 6. Lubricate the Platen Wiper with grease or another lubricant compatible with the material being loaded. 7. Place a full pail or drum of material on the Ram (AA) base and center it under the Platen (AD). Then remove the drum cover and smooth the surface of the material with a straightedge.
  • Page 37 Startup Load the Platen Valve and Recirculation 5. If a Platen Valve (AY) is installed on the system, remove the cap from the Platen Valve Port located Hose on the platen. NOTE: The following steps only apply to systems that 6.

  • Page 38: Tandem Priming When Changing Drums

    Startup 3. Ensure all fittings are secure from the Pump (AC) out to the Dispense Valve (A). 4. While still in pump priming mode and with the target pressure still set at 100 psi (0.7 MPa, 7 bar) and the target flow at 25 cc/min, press, the soft key to enter the valve depressurization mode on Pump 1.

  • Page 39: Operation

    Operation Operation Ram Run Screen 1. Toggles between two modes of control: Local and 10. Select to enter or exit priming mode. See Priming Remote. See Control Modes on page 41. Mode on page 42. 2. Select to enter or exit the editing mode for the 11.

  • Page 40: Tandem Run Screen

    Operation Tandem Run Screen 1. Toggles between two modes of control: Local and 11. Select to enter or exit priming mode. See Priming Remote. See Control Modes on page 41. Mode on page 42. 2. Select to enter or exit the editing mode for the 12.
  • Page 41 Operation Control Modes Manual Pump Operation The E-Flo iQ system can be controlled locally or Use the soft key to dispense manually. This icon is remotely. Pressing the soft key for this icon toggles only available when the ADM is in Local control mode. back and forth between the two modes.
  • Page 42 Operation Depressurization Mode The drum platen and the dispensing valve can be depressurized from the Run screen in Local control mode. Press the soft key on a Tandem system to switch between Pump 1 and Pump 2. 1. On a Tandem system, open the Ball Valves (S) on the Tandem Block (R).

  • Page 43: Run Screen Editing Mode

    Operation Run Screen Editing Mode Press the soft key to enter editing mode. The indicators normally show as green. When a low level sensor on the ram is activated because material in the drum is low, the top indicator for the pump turns red and an error symbol appears next to the pump.

  • Page 44: Heat Run Screen

    Operation Heat Run Screen The temperature units can be changed from °C to °F in the Advanced Settings screens. See Advanced Setup Screen 2 on page 33. When Heat is selected for a pump at the System Setup screen, a Heat Run screen is available. See System The zone heat symbols on the right side of the screen Setup Screen on page 23.
  • Page 45 Operation See Heat Settings on page 28 to enable heat zones. 2. When the icon is showing, you can put the system into setback by pressing the soft key. This places all of the zones displayed on the screen to setback and shows the setback temperature in the zone setpoint/setback temperature box.

  • Page 46: Job Log

    Operation Job Log Access the Job Log screens from the Run Home screen The Job Log maintains a record of the last 204 jobs that were performed. Use the ADM directional keypad (BH) or iQ Menu screen 1 by pressing the soft key.

  • Page 47: Events And Errors

    Operation Events and Errors Events Log Screen Errors Log Screen This screen shows the Date, Time, Event Code, and This screen shows the Date, Time, Error Code, and Description of all events that have occurred on the Description of all errors that have occurred on the system.

  • Page 48: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure whenever 2. At the ADM (AF) Run screen, press the soft you see this symbol. key for Valve Depressurization. Then press the soft key to open the Dispense Valve (A) allowing the system to depressurize.

  • Page 49: Shutdown The System

    Shutdown the System Shutdown the System NOTE: If using a Tandem system, perform steps 6 through 12 on both units. 6. If using an ambient system, turn the Disconnect Switch (AZ) OFF. If using a heated system, turn the Power Junction Box Switch (AK) and the Discon- nect Switch (AZ) OFF.

  • Page 50: Maintenance

    Maintenance Maintenance NOTE: Reset the counter after maintenance is Press the soft key at iQ Menu screen 2 to access completed. the Maintenance screens. The Maintenance screens are the same for Tandem and Ram except Pump 2 will 4. Press the soft key to exit editing mode.

  • Page 51: Pump Maintenance Screen 2

    Maintenance Pump Maintenance Screen 2 Use the ADM’s Directional Keypad (CH) to navigate to screen 2. This screen shows the driver calibration status and the driver usage histogram. Press the soft key to show the Driver Calibration screen. Press the soft key to begin driver calibration.

  • Page 52: Diagnostics

    Diagnostics Diagnostics Heat Diagnostics Screen Press the soft key at iQ Menu screen 1 to access the Diagnostics screens. These screens display key Use the ADM’s Directional Keypad (CH) to navigate to parameters that are useful in troubleshooting issues. the Heat Diagnostics Screen. This screen displays the current heat state, temperature, current, and duty cycle These Diagnostics screens are the same for Tandem at which the zone is currently running, along with the...

  • Page 53: Pressure Diagnostics Screen

    Diagnostics Pressure Diagnostics Screen The zone heat state is the circle with two numbers inside of it next to the zone heat symbol. There are four different color indicators for the heat zone. Use the ADM’s Directional Keypad (CH) to navigate to the Pressure Diagnostics Screen.

  • Page 54: Troubleshooting

    Troubleshooting Troubleshooting Press the soft key to advance to a keyboard screen that allows you to search for an error by error code. Type in the error code, then press the soft key to advance to advance to the QR Code screen. REMOTE SYSTEM ACTIVATION HAZARD See Style Definitions on page 24 for additional information about using the keyboard.

  • Page 55: Troubleshoot Errors

    The advisory needs attention to prevent more serious issues in the future. NOTE: For causes and solutions for each error code, refer to the Error Codes table on page 56. You can also call Graco Technical Assistance or navigate to: http://help.graco.com/en/e-flo-systems/e-flo-iq-system .html. 333587D...

  • Page 56: Error Codes

    Troubleshooting Error Codes Error Error Location Type Error Name Description Cause Solution A1__ Alarm Low Current Heater current Fault heater Check heater resistance and resistance to H_Z_ is below the element ground. Replace faulty heater. minimum allowed value A2__ Advisory Low Current Heater current Fault heater...
  • Page 57 Troubleshooting Error Error Location Type Error Name Description Cause Solution A8__ Alarm No Current H_Z_ Power is not Power not getting Check fuse on the AMZ that the error getting to to heating element element is connected to. heating Check that electrical connector on the element heated hose is plugged into the AMZ.
  • Page 58 Two or more Update the pumps displaying the error to Module P_ using same pumps have the the latest software available on pump ID same pump ID help.graco.com. CCF_ Alarm FCM Comm. The FCM lost Restore communication. Error P_ communication...
  • Page 59 Troubleshooting Error Error Location Type Error Name Description Cause Solution DD3_ Pump Alarm or Pump Diving P_ Pump diving Flow to pump inlet Check inlet valve is open or check inlet DD4_ Deviation detected restricted supply system for clogs. (user selectable) DKC_ Pump...
  • Page 60 Troubleshooting Error Error Location Type Error Name Description Cause Solution EDT_ Record Heat_ Module is All zone on All zones on heat No action necessary if the desired Only at desired heat module module have temperature was reached. temperature are at desired successfully temperature reached the...
  • Page 61 Troubleshooting Error Error Location Type Error Name Description Cause Solution MMUX Advisory USB Log 90% One or more Data in the jobs or Download the data or disable USB errors. Full USB log is 90% events log has not full. been downloaded recently and logs are nearly full...
  • Page 62 Troubleshooting Error Error Location Type Error Name Description Cause Solution P4C_ Pump Alarm or High Pressure P_ Measured Incorrect pressure Enter correct pressure tolerance percentage P3C_ Deviation outlet pressure tolerance in setup screen. (user greater than Failed pressure Check transducer, replace if failed. selectable) desired outlet transducer...
  • Page 63 Troubleshooting Error Error Location Type Error Name Description Cause Solution T3__ Advisory High The zone Element continues Defective RTD. Replace. Temperature temperature to raise above the H_Z_ has exceeded setpoint the setpoint RTD not in correct See manual to find correct location of RTD location on element on element.
  • Page 64 WMN_ Driver Alarm Software Software Hot board and cold Update the driver control board software to Mismatch P_ mismatch board have the latest available on help.graco.com. detected in the different software motor control versions board WNG0 Gateway Alarm Gateway Map...

  • Page 65: Usb Data

    ® Windows Explorer. The event log maintains a record of the last 1,000 events and errors. Each event record contains: 6. Open the GRACO folder. • Date of event code 7. Open the system folder. If downloading data from •...

  • Page 66: Job Log

    Pre-charge or de-charge active NOTE: The automation log will only be recorded when there is a change in these parameters or in the automation status bits that are used by Graco to further diagnose the status of the system. 333587D...

  • Page 67: Create Custom Language Strings

    • Define a custom string for each row in the second within the GRACO folder. Each folder is labeled column. with the corresponding serial number of the ADM (the serial number is on the back of the module).

  • Page 68: Integration

    NOTE: Connecting the ground on Connector 4, pin 3 is NOTE: See Connector Identification on page 69. required for the electric driver (AB) to receive valid signals. Connector Pin Use Graco Input / Output Description Communications and 24 Graco GCA CAN port. Connection to ADM, CGM, or another MCM...
  • Page 69 Integration Connector Identification Connector 1 Connector 2 Connector 4 Connector 6 Connector 3 Connector 5 . 9: Electric Driver Connections Refer to the E-Flo iQ Supply System Installation-Parts Manual for additional information about Electric Driver Connections. See Related Manuals on page 3. 333587D...

  • Page 70: Job Cycle Timing Diagram

    Integration Job Cycle Timing Diagram Timing recommendations: • Use discrete signals when possible, especially for the Go signal. Use optional I/O Cable 128441 for discrete signals. • Use a 50 ms delay between bits. Automation Control Ready in the following diagram represents: •...

  • Page 71: Discrete Timing Diagram

    Integration Turn ON Style Enable bit. Wait for pre-charge/de-charge active bit. This becomes active right after style enable if there is Pre-Charge a pre-charge value. (Optional) Check (wait) that System Ready bit is ON. Note: This is low while system is pre-charging or dispensing. If System Ready bit is ON, Turn ON Go Signal bit.

  • Page 72: Communications Gateway Module (Cgm)

    Automation Inputs to verify that the NOTE: The following system network configuration files E-Flo iQ received the data. are available at help.graco.com. See the Automation Outputs on page 73 and the • EDS file: DeviceNet or EtherNet/IP fieldbus Automation Inputs on page 79.
  • Page 73 Integration Automation Inputs NOTE: Print the following tables in color. Color Coded Key Active Pump Inactive Pump Heat 1 for Pump 1 Heat 2 for Pump 2 A Used for ambient map 18E218. H Additional to ambient map for heated map 18E224. E-Flo iQ Maps 18E218 and 18E224 Automation INPUTS (signal from E-Flo iQ to PLC) Instanc...
  • Page 74 Integration E-Flo iQ Maps 18E218 and 18E224 Automation INPUTS (signal from E-Flo iQ to PLC) Instanc Data Description Byte Heat e ID Type Value Value E-Flo iQ Mode Active Boolean Changeover Occurred during Dispense Boolean Reserved Bit 1 Boolean Reserved Bit 2 Boolean Reserved Bit 3 Boolean...
  • Page 75 Integration E-Flo iQ Maps 18E218 and 18E224 Automation INPUTS (signal from E-Flo iQ to PLC) Instanc Data Description Byte Heat e ID Type Value Value Pump Heartbeat To PLC Boolean Automation Control Ready Boolean System Active Boolean Pump PLC Lockout/Control Active Boolean No Alarms are Present Boolean...
  • Page 76 Integration E-Flo iQ Maps 18E218 and 18E224 Automation INPUTS (signal from E-Flo iQ to PLC) Instanc Data Description Byte Heat e ID Type Value Value See pump data Pump Data Exchange Element Value Feedback uint32 exchange for min 0-30 66-69 and max values Transition To Heated Map 18E224 Heat Heartbeat To PLC...
  • Page 77 Integration E-Flo iQ Maps 18E218 and 18E224 Automation INPUTS (signal from E-Flo iQ to PLC) Instanc Data Description Byte Heat e ID Type Value Value Heat Data Exchange Element Feedback uint16 32767 0-14 76-77 See heat data Heat Data Exchange Element Value Feedback uint32 exchange for min 0-30...
  • Page 78 Integration E-Flo iQ Maps 18E218 and 18E224 Automation INPUTS (signal from E-Flo iQ to PLC) Instanc Data Description Byte Heat e ID Type Value Value Heat Data Exchange Element Feedback uint16 32767 0-14 88-89 See heat data Heat Data Exchange Element Value Feedback uint32 exchange for min 0-31...
  • Page 79 Integration Automation Outputs NOTE: Print the following tables in color. Color Coded Key Active Pump Only Active (Ram Unit) or Inactive (Tandem Unit) Pump Heat 1 for Pump 1 Heat 2 for Pump 2 A Used for ambient map 18E218. H Additional to ambient map for heated map 18E224.
  • Page 80 Integration E-Flo iQ Maps 18E218 and 18E224 Automation OUTPUTS (signal from PLC to E-Flo iQ) Instanc Data Description Byte Heat e ID Type Value Value Reserved Word 1 uint16 0-14 10-11 Prime Pressure Target (xxx.x bar) (Tandem Unit sent to Inactive Pump) uint16 413.6 0-14...
  • Page 81 Integration E-Flo iQ Maps 18E218 and 18E224 Automation OUTPUTS (signal from PLC to E-Flo iQ) Instanc Data Description Byte Heat e ID Type Value Value System Heat Enabled Request Boolean System Heat Disable Request Boolean Heat PLC Lockout/Control Request Boolean Heat On Request Boolean Heat Off Request...
  • Page 82 Integration Pump Data Exchange E-Flo iQ Advance Map 18E218 Data Exchange (Pump) Command Value Read/ Name Units/Format Max Value (base 10 decimal) Write Value Pump Active Alarms Bitfield 2,147,483,647 Read Pump Active Deviations Bitfield 2,147,483,647 Read Pump Active Advisories Bitfield 2,147,483,647 Read Driver Resettable Cycles...
  • Page 83 Integration Heat Data Exchange E-Flo iQ Heat Data Exchange 18E224 Note: the “x” in the command value corresponds to the desired zone to be read. Command Value Read/ Name Units/Format Max Value (base 10 decimal) Write Value AMZ Active Module Alarms Bitfield Read 2,147,483,647...
  • Page 84 Integration E-Flo iQ Heat Data Exchange 18E224 Note: the “x” in the command value corresponds to the desired zone to be read. Command Value Read/ Name Units/Format Max Value (base 10 decimal) Write Value Zone #z Other Tandem Heat Read/ z00C boolean Enabled/Installed State...
  • Page 85 Integration Pump Error Codes Pump Active Alarms Bitfield Pump Active Deviations Bitfield Alarm Deviation Alarm Name Deviation Name Number Code Number Code V1M_ Low Voltage P_ T2J_ Motor Temperatures Sensor P_ V4M_ High Voltage P_ T3J_ Temperature Cutback P_ T4M_ High Motor Temperature P_ WSC_ Encoder Calibration P_...
  • Page 86 Integration Pump Active Advisories Bitfield Advisory Advisory Name Number Code MBD_ Maint. Due Driver P_ MAD_ Maint. Due Pump P_ MLC_ Rebuild Platen Seals P_ MG2_ Low Filter Pressure P_ MG3_ High Filter Pressure P_ MLD_ Maint. Due Platen Valve P_ MED_ Maint.
  • Page 87 Integration Heat Error Codes AMZ Active Module Alarms Bitfield AMZ Active Module Deviation Bitfield Alarm Deviation Alarm Name Deviation Name Number Code Number Code V6H _ Wiring Error H_ V2H_ Low Voltage H_ V4H _ High Voltage H_ Reserved Reserved Reserved Reserved Reserved...
  • Page 88 Integration AMZ Active Module Advisories Bitfield I/O Daughter Board Active Module Alarms Bitfield Advisory Advisory Name Number Code Alarm Alarm Name Number Code Reserved Heat Zone Offline Z1 H_ Reserved TA1_ Heat Zone Offline Z2 H_ TA2_ Reserved Heat Zone Offline Z3 H_ Reserved TA3_ Heat Zone Offline Z4 H_...
  • Page 89 Integration I/O Daughter Board Active Module I/O Daughter Board Active Module Deviations Bitfield Advisories Bitfield Deviation Advisory Deviation Name Advisory Name Number Code Number Code Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved...
  • Page 90 Integration AMZ Active Zone #z Deviations Bitfield AMZ Active Zone #z Alarms Bitfield Deviation Alarm Deviation Name Alarm Name Number Code Number Code Reserved T4__ High Temperature H_Z_ Reserved T4__ High Temperature H_Z_ Reserved T1__ Low Temperature H_Z_ Reserved T8__ No Temperature Rise H_Z_ Reserved T4__...
  • Page 91 Integration AMZ Active Zone #x Advisories Advisory Advisory Name Number Code T3__ High Temperature H_Z_ T3__ High Temperature H_Z_ T2__ Low Temperature H_Z_ Reserved A3__ High Current H_Z_ A2__ Low Current H_Z_ Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved...

  • Page 92: Prime Diagram

    Integration Prime Diagram Prime Automation Inputs (E-Flo iQ Outputs) Tag ID Active Inactive Pump Pump Pump Heartbeat To PLC Automation Control Ready Pump PLC Lockout/Control Active Pump is trying to move (Timeout) Prime Active Automation Outputs (E-Flo iQ Inputs) Pump PLC Lockout/Control Request Can all be Prime Pressure Target (integer) enabled at...

  • Page 93: Depressurize Diagram

    Integration Depressurize Diagram Depressurization Dispense Valve Depressurization Automation Inputs (E-Flo iQ Outputs) Tag ID Active Pump Pump Heartbeat To PLC Automation Control Ready Pump PLC Lockout/Control Active Valve Depressurization Active Dispense Valve Opened Automation Outputs (E-Flo iQ Inputs) Platen Valve Depressurization Automation Inputs (E-Flo iQ Outputs) Tag ID Active...

  • Page 94: System Enable - Remote Start Diagram

    Integration System Enable - Remote Start Diagram System Enable-Remote Start Automation Inputs (E-Flo iQ Outputs) Tag ID Active Inactive Pump Pump Pump Heartbeat To PLC System Active No Alarms are Present Automation Control Ready Automation Outputs (E-Flo iQ Inputs) System Enable/Remote Start Request Note: The system must be in remote mode and the pump is enabled with no alarms.

  • Page 95: Acknowledge - Clear Error Diagram

    Integration Acknowledge - Clear Error Diagram Ack-Clear Error Alarms Automation Inputs (E-Flo iQ Outputs) Tag ID Active Inactive Pump Pump Pump Heartbeat To PLC ata Exchange -Pump Active Alarms(integer/bitfield) No Alarms are Present Automation Outputs (E-Flo iQ Inputs) Acknowledge / Clear Errors Request Deviations Automation Inputs (E-Flo iQ Outputs) Tag ID...

  • Page 96: Manual Crossover Diagram

    Integration Manual Crossover Diagram Manual Cross Over Tandem Systems Only Automation Inputs (E-Flo iQ Outputs) Tag ID Active Pump Pump Heartbeat To PLC Drum Is Low (example) (Pump 1 Active) (Pump 2 Active) Tandem Active Pump Automation Outputs (E-Flo iQ Inputs) Tandem Crossover Request Data Exchange Diagram Data Exchange...

  • Page 97: Power Reset Diagram

    Integration Power Reset Diagram Power Reset Automation Inputs (E-Flo SP Outputs) Tag ID Active Inactive Pump Pump Offline Pump Heartbeat To PLC System Active Automation Control Ready Pump PLC Lockout/Control Active Automation Outputs (E-Flo SP Inputs) Notes: When in Tandem mode, sending the Automation Output will result in the information being sent to both active and inactive pumps.

  • Page 98: Heat Module Acknowledge-Clear Error Diagram

    Integration Heat Module Acknowledge-Clear Error Diagram Heat Module Ack-Clear Error Alarms Automation Inputs (E-Flo iQ Outputs) Tag ID Heat Heartbeat To PLC 92 127 101 136 Automation Outputs (E-Flo iQ Inputs) Deviations Automation Inputs (E-Flo iQ Outputs) Tag ID Heat Heartbeat To PLC 92 127 102 137 Automation Outputs (E-Flo iQ Inputs)

  • Page 99: Heat Zone Acknowledge-Clear Error Diagram

    Integration Heat Zone Acknowledge-Clear Error Diagram Heat Zone Ack-Clear Error Alarms Automation Inputs (E-Flo iQ Outputs) Tag ID H1 H2 Heat Heartbeat To PLC 92 127 104 139 Automation Outputs (E-Flo iQ Inputs) Deviations Automation Inputs (E-Flo iQ Outputs) Tag ID H1 H2 92 127 Heat Heartbeat To PLC...

  • Page 100: Heat Cgm Data Exchange Diagram

    Integration Heat CGM Data Exchange Diagram Heat CGM Data Exchange Automation Inputs (E-Flo iQ Outputs) Tag ID Heat Heartbeat To PLC 92 127 New Active Heat Data Exchange Element Feedback (integer) 125 160 Command Value Heat Data Exchange Element Value Feedback (integer) 126 161 Automation Outputs (E-Flo iQ Inputs) Heat PLC Lockout/Control Request...

  • Page 101: Connection Details

    Integration Connection Details Module Status (MS) State Description Comments Fieldbus Not initialized No power or module in Connect cables to the fieldbus per fieldbus standards. “SETUP” or “NW_INIT” state PROFINET Green Normal Diagnostic event(s) operation present Flashing Initialized, Used by engineering Green diagnostic tools to identify node on...
  • Page 102 Integration EtherNet/IP DeviceNet Link 3 4 5 TI11814A TI11815A The EtherNet interface operates at 100Mbit, full duplex, as required by PROFINET. The EtherNet interface is Network Status (NS) auto-polarity sensing and auto-crossover capable. State Description Network Status (NS) Not online / No power State Description Green...
  • Page 103 Integration PROFIBUS 9 8 7 6 TI11816A Operation Mode (OP) State Description Not online / No power Green On-line, data exchange Flashing On-line, clear Green Flashing Red Parameterization error (1 flash) Flashing Red PROFIBUS Configuration error (2 flashes) Status Mode (ST) State Description No power or not initialized...

  • Page 104: Gateway Setup Screens

    Integration Gateway Setup Screens PROFINET Screen 2 Press the soft key at the iQ Menu screen 2 to This screen allows you to set the Station Name, Install access the Fieldbus screens. The Fieldbus screens are Date, Location Tag, Function Tag, and Description. shown only if a Fieldbus CGM is installed.
  • Page 105 Integration EtherNet/IP PROFIBUS EtherNet Screen 1 PROFIBUS Screen 1 This screen allows you to set the IP Address, DHCP This screen allows you to set the Device Address, settings, subnet mask, gateway, and DNS information. Install Date, Location Tag, Function Tag, and Description.
  • Page 106 Integration DeviceNet At this screen, you can set the Device Address and Baud Rate and view the Hardware Revision, System Serial number, and data map identification information 333587D...

  • Page 107: Integration Feedback Screens

    Integration Integration Feedback Screens Press the soft key at the iQ Menu screen 2 to Fieldbus Integration Inputs Screen access the Integration Feedback screens. These are This screen shows the status of the fieldbus integration informational screens only. No changes can be made to robot input signals that can be used when integrating the fields.

  • Page 108: Technical Specifications

    Technical Specifications Technical Specifications E-Flo iQ Dispense Systems Metric Maximum fluid operating temperature 158°F 70°C Maximum working pressure 4000 psi 28 MPa, 276 bar Maximum driver cycle rate 25 cycles per minute Air inlet size (supply system) 3/4 npt(f) Ambient operating temperature range (supply 32-120°F 0-49°C system)

  • Page 109: Recycling And Disposal

    Recycling and Disposal Recycling and Disposal End of Product Life At the end of a product’s useful life, recycle it in a responsible manner. For additional information refer to the E-Flo iQ Dispense System Installation-Parts manual. See Related Manuals on page 3. California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm –...

  • Page 110: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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