Graco PRECISIONSWIRL 310554V Instructions-Parts List Manual
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Graco PRECISIONSWIRL 310554V Instructions-Parts List Manual

Graco PRECISIONSWIRL 310554V Instructions-Parts List Manual

Orbital dispenser
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Instructions - Parts List
PrecisionSwirl
Module
An orbital dispenser used to apply sealant and adhesive materials for a variety of
applications.
Part No. 241658, 234029, 289911 and 289912
3500 psi (24.1 MPa, 241 bar) Maximum Fluid Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for List of Models.
U.S. Patent No. 6,499,673
EU Patent No. 0852160
POWER
MAIN
CONTROL SELECT
MANUAL
AUTOMATIC
PrecisionSwirl Control Assembly
MOTOR FAULT
RUN
RUN / ENABLE
MANUAL SPEED CONTROL
918616
™
PrecisionSwirl
Orbital Dispenser
8037B
289261 and 289262
310554V
ENG
PrecisionSwirl
Orbital Dispenser
243402 and 243403

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Summary of Contents for Graco PRECISIONSWIRL 310554V

  • Page 1 Instructions - Parts List PrecisionSwirl Module An orbital dispenser used to apply sealant and adhesive materials for a variety of applications. Part No. 241658, 234029, 289911 and 289912 3500 psi (24.1 MPa, 241 bar) Maximum Fluid Working Pressure Important Safety Instructions Read all warnings and instructions in this manual.

  • Page 2: List Of Models

    List of Models List of Models Tool Mounted Dispensers Tool Mount Part No. 241658, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123, 243403, 617829, 617870 and 918616. Part No. 234029, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123, 243402, 617829, 617870 and 918616.

  • Page 3: Table Of Contents

    Graco Standard Warranty ....46 Graco Information ......46...

  • Page 4: Warnings

    Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not expose Graco standard hoses to temperatures above 180° F (82° C) or below -40° F (-40° C). • Do not use the hoses to pull the equipment.
  • Page 5 SKIN INJECTION HAZARD Spray from the applicator, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. •...
  • Page 6 Warnings TOXIC FLUID OR FUMES HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled. • Provide fresh air ventilation to avoid the buildup of vapors from the fluid being dispensed. •...
  • Page 7 Warnings 310554V...

  • Page 8: Unpacking And Repacking

    Unpacking and Repacking Unpacking the Product The PrecisionSwirl orbital dispenser and control assem- bly were carefully packaged for shipment by Graco. When the package arrives, perform the following proce- dure to unpack the units: 1. Inspect the shipping box carefully for shipping dam- age.

  • Page 9: Precisionswirl Overview

    PrecisionSwirl Overview PrecisionSwirl Overview PrecisionSwirl Capabilities The PrecisionSwirl orbital dispenser is regulated through the control assembly. The orbital dispenser is used to swirl sealant and adhesives in a variety of appli- cations. In a basic robotic system, the control assembly serves as the interface between the robot controller and the orbital dispenser via an interface cable.

  • Page 10: Precisionswirl In Basic Robotic System

    PrecisionSwirl Overview PrecisionSwirl in Basic Robotic System . 3 shows the PrecisionSwirl components in a basic robotic system. The following list identifies the Preci- sionSwirl components: Description Control assembly (PrecisionSwirl) Orbital dispenser (PrecisionSwirl) Automatic control cable (PrecisionSwirl). Also called robot interface cable in this manual. 6, 9, or 15 ft (1.8, 2.7, or 4.6 m) flexible motor cable for robot mounting (PrecisionSwirl) 55 ft (16.8 m) motor cable (PrecisionSwirl)

  • Page 11: Installing The Control Assembly

    • Have all applicable documentation available during installation. • Use only the Graco PrecisionSwirl control assembly with the PrecisionSwirl applicator. EQUIPMENT MISUSE HAZARD The PrecisionSwirl control assembly weighs approxi- mately 23.5 lb (10.7 kg). Exercise care when mounting and handling the control assembly to prevent equip- ment damage or personal injury.

  • Page 12: Mounting The Control Assembly (Continued)

    Installing the Control Assembly Mounting the Control Assembly (continued) 7.05 (171.1 mm) 16.00 (406.4 mm) NOTE: Hidden lines depict the hole pattern for mounting the control assembly. NOTE: Conrol assembly must be readily accessible and located 24-67 in. (0.6-1.7 m) above the floor. 14.50 (368.3 mm) 16.00...

  • Page 13: Installation

    Connect a ground wire from the GND terminal in the PrecisionSwirl control assembly (shown in F true earth ground. NOTE: PE is the international designation for the primary earth ground terminal. GND may Power Terminals be used elsewhere on Graco equipment. Installation CAUTION CAUTION . 5) to a...

  • Page 14: Connecting The Control Assembly To A Power Source

    Installation Connecting the Control Assembly to a Power Source Perform the following procedure to connect the control assembly to a power source. ELECTRIC SHOCK HAZARD Do not connect the PrecisionSwirl control assembly to a power source unless you are a trained electrician. Failure to follow standard procedures or to observe the necessary precautions could result in serious bodily injury or equipment damage.

  • Page 15: Connecting The Control Assembly To A Power Source (Continued)

    Connecting the Control Assembly to a Power Source (continued) L2/N PE/GND Checking Resistance Between the Control Assembly and the True Earth Ground FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD To reduce the risk of fire, explosion, or electric shock, the resistance between the supply unit components and true earth ground must be less than 0.25 ohms.

  • Page 16: Installing The Dispense Valve

    Installing the Dispense Valve Installing the Dispense Valve To install the dispense valve: • Mount the dispense valve • Connect the air lines • Connect material hose Mounting the Dispense Valve Attach the dispense valve to the mounting bracket on a stationary support or robotic arm, using two socket head screws (38) and flat washers (39).

  • Page 17: Installing Cable Assemblies

    Installing Cable Assemblies CAUTION Always make connections to the control assembly with power turned off. Connecting the Motor Control Cable Motor control cables are supplied in four lengths, 6 ft (1.8 m), 9 ft (2.7 m), 15 ft (4.6 m), and 55 ft (16.8). The 55 ft cable may be used by itself.

  • Page 18: Connecting The Motor Control Cable (Continued)

    Installing Cable Assemblies Connecting the Motor Control Cable (continued) Motor Control Cable (15 ft) Motor Control Cable (55 ft) ti0657B 310554V...

  • Page 19: Connecting The Automatic Control Cable

    Connecting the Automatic Control Cable CAUTION Always make connections to the control assembly with power turned off. The PrecisionSwirl control assembly is provided with a 9–pin receptacle for the robot interface cable. Any wiring from an external source, such as a robot controller, must follow the robot manufacturer’s instructions and must comply with the appropriate codes and standards.

  • Page 20: Verifying Ground Continuity

    Verifying Ground Continuity Verifying Ground Continuity Verifying Ground Continuity Verify ground continuity between: • True earth ground and the control assembly ground terminal • The orbital dispenser and the robot Adjusting the Orbital Dispenser The PrecisionSwirl orbital dispenser is calibrated at the factory.

  • Page 21: Precisionswirl Module Operation

    PrecisionSwirl Module Operation Reading the PrecisionSwirl Control Assembly Controls and Indicators Table 1 describes the controls on the PrecisionSwirl control assembly. See F and indicators. Table 1. Control Assembly Controls Button/Switch MAIN ON/OFF Switch Control Select Switch AUTOMATIC / MANUAL RUN / ENABLE Button STOP Button MANUAL SPEED CONTROL Knob...

  • Page 22: Setting Operation Modes

    Material flow rate and “ON/OFF” flow are not con- trolled by the PrecisionSwirl orbital dispenser. These must be controlled by the other interfaces. Contact your Graco Distributor for assistance. The PrecisionSwirl orbital dispenser is in an idle state until you press the RUN/ENABLE button on the control assembly.

  • Page 23: Analyzing Causes For A Motor Fault Alarm

    Using Automatic Mode Entering Automatic Mode To put the PrecisionSwirl module into Automatic mode: You are about to place the system under robotic control. Make sure dispensing will not endanger people or equipment before proceeding. 1. Make sure the POWER indicator, shown in F is lit at the control assembly.

  • Page 24: Adjusting Orbital Dispenser Motor Speed

    PrecisionSwirl Module Operation Adjusting Orbital Dispenser Motor Speed Adjust the orbital dispenser motor speed in the manual or automatic control mode as described in the following para- graphs. Manual Mode: Adjust motor speed by rotating the MANUAL SPEED CONTROL knob on the control box. See F Rotate the knob clockwise to increase speed and coun- terclockwise to decrease speed.

  • Page 25: 310554V

    Some solutions require disassembling the dispense valve or orbital dispenser. Always relieve system pressure before performing these procedures. Table 3 provides troubleshooting information. For other troubleshooting situations, call your Graco distributor. To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pres- sure Relief Procedure (see manual 309043).

  • Page 26: Control Assembly Service

    Control Assembly Service Control Assembly Service Servicing the Control Assembly This part of the manual provides information about the following control assembly components: • Indicator Lamp Button and Select Switch (page 26) • Light Bulb (page 26) • MAIN Power Switch (page 27) •...

  • Page 27: Main Power Switch Removal

    7. Return the control assembly to normal operating condition. MAIN Power Switch Removal Remove the MAIN power switch as follows: ELECTROCUTION HAZARD Installing and servicing this equipment requires access to parts which could cause an electric shock or other serious injury. Have only qualified electricians access the control assembly 1.

  • Page 28: Potentiometer Removal

    Control Assembly Service Potentiometer Removal Remove the potentiometer as follows: ELECTROCUTION HAZARD Installing and servicing this equipment requires access to parts which could cause an electric shock or other serious injury. Have only qualified electricians access the control assembly. 1. Shut off system power at the main circuit breaker. 2.

  • Page 29: Panel Assembly Service

    Panel Assembly Service This part of the manual provides information about the following panel assembly components: Relay Board RFI Filter . 17 310554V • Swirl Control Board (page 30) • RFI Filter (page 31) • Relay (page 32) • Fuse (page 33) Motor Control Spacers and lockwashers (6 total) Panel Assembly Service...

  • Page 30: Swirl Control Board Removal

    Panel Assembly Service Swirl Control Board Removal Remove the relay board as follows: ELECTROCUTION HAZARD Installing and servicing this equipment requires access to parts which could cause an electric shock or other serious injury. Have only qualified electricians access the control assembly. 1.

  • Page 31: Rfi Filter Removal

    RFI Filter Removal Remove the RFI Filter as follows: ELECTROCUTION HAZARD Installing and servicing this equipment requires access to parts which could cause an electric shock or other serious injury. Have only qualified electricians access the control assembly. 1. Shut off system power at the main circuit breaker. 2.

  • Page 32: Relay Removal

    Panel Assembly Service Relay Removal Remove the relay as follows: ELECTROCUTION HAZARD Installing and servicing this equipment requires access to parts which could cause an electric shock or other serious injury. Have only qualified electricians access the control assembly. 1. Shut off system power at the main circuit breaker. 2.

  • Page 33: Fuse Removal

    Fuse Removal Remove the fuse as follows: ELECTROCUTION HAZARD Installing and servicing this equipment requires access to parts which could cause an electric shock or other serious injury. Have only qualified electricians access the control assembly. 1. Shut off system power at the main circuit breaker. 2.

  • Page 34: Control Assembly Parts

    Control Assembly Parts Control Assembly Parts Part No. 918616, PrecisionSwirl Control Assembly Ref. Part No. Description 241487 CABINET, PrecisionSwirl 194896 LABEL, front panel, 241580 PANEL, ASSY, control 241600 CONNECTOR, motor 617771 GASKET, flange, electrical connec- tor, #14 241599 CONNECTOR, robot C19949 SCREW, SHC, #4-40 x 0.25 115237 SWITCH, power, rotary 617777 LIGHT base, direct supply...
  • Page 35 Control Assembly Parts Part No. 918616, PrecisionSwirl Control Assembly POWER MOTOR FAULT MAIN RUN / ENABLE 20, 21 CONTROL SELECT MANUAL SPEED CONTROL MANUAL AUTOMATIC 8037B 6, 51 8, 4, 5 8027A . 20 310554V...
  • Page 36 Control Assembly Parts Part No. 918616, PrecisionSwirl Control Assembly 13, 15, 16 17, 18 . 21 13, 53, 16 45, 48 17, 19 13, 14, 16 310554V...
  • Page 37 Control Assembly Parts Part No. 918616, PrecisionSwirl Control Assembly 42, 43, 16 . 22 310554V...
  • Page 38 Control Assembly Parts Part No. 241580, PrecisionSwirl Panel Assembly Ref. Part No. Description 194693 PLATE 115215 POWER SUPPLY 194895 RAIL, mount 244355 BOARD, swirl control 102410 SCREW, cap, socket head 100272 WASHER, lock, internal tooth 112443 BLOCK, terminal, ground 514556 HOLDER, fuse 115234 COVER, terminal 112446 BLOCK, clamp, end 112442 BLOCK, terminal...
  • Page 39 Control Assembly Parts 310554V...

  • Page 40: Accessory Parts

    Accessory Parts Accessory Parts Motor Control Cable Assemblies The motor control cables that are provided with the ® module are OLFLEX brand cables. The 55 ft (16.8) motor cable (617870) can be used alone. SOCKET GREEN/YELLOW CONNECTION DIAGRAM . 24 Table 5.

  • Page 41: Torsional Motor Control Cable Assemblies

    Torsional Motor Control Cable Assemblies For robot applications that have a lot of torsional motion to the cable in addition to bending. These cables are made from Olflex 900 series robot cable that are designed to handle more torsional loads. The cables must be used in conjunction with the 55 ft motor cable.

  • Page 42: Robot Interface Cable Assembly

    Accessory Parts Robot Interface Cable Assembly The length of robot interface cable assembly 617829 is 40 ft (12.2 m). F . 26 shows the 9-pin cable and identi- fies the cable interface signals. SHIELD GREEN BLACK GREEN/BLACK ORANGE BLACK/RED BLUE WHITE/BLACK WHITE CONNECTION DIAGRAM...

  • Page 43: Wiring Diagrams

    Wiring Diagrams Wiring Diagrams Motor Controller Wiring, Lines 200-238 310554V...

  • Page 44: Motor Controller Wiring, Lines 250-288

    Wiring Diagrams Motor Controller Wiring, Lines 250-288 310554V...

  • Page 45: Technical Data

    Weight ........1.6 lbs (0.7 kg) ™ PrecisionSwirl is a trademark of Graco, Inc. ™ PARKER O LUBE is a trademark of Parker Hannifin Corp.

  • Page 46: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Precisionswirl 241658Precisionswirl 234029Precisionswirl 289911Precisionswirl 289912

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