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molex 207129 Series Specification Sheet

Hand crimp tool for ctx280 sws receptacle terminals
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Hand Crimp Tool for CTX280 SWS Receptacle Terminals
Tool Kit
Order No. 63823-2170
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
SCOPE
Products: CTX280 SWS Receptacle Terminals: 4.0 - 5.0 mm
Terminal
Series No.
98675
34865
34808
DEFINITION OF TERMS
0.4-0.6 (REF)
SEAL POSITION
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-6382321HM Release Date: 07-17-13
Revision: A
Application Tooling
Specification Sheet
Terminal
Wire Size and Type
Order No.
Reel Form Only
98675-1004
98675-1048
98675-1008
98675-1064
4.0 – 5.0
98675-1044
98675-1068
34865-1044 34865-1048 4.0 – 5.0
34808-1004 34808-1008 4.0 – 5.0
See crimp specification for the individual Insulation Diameter.
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP
Revision Date: 07-17-13
2
metric wires.
Insulation Diameter
mm²
Type
Mm
T3ZHID 3.40 – 3.90 .134 - .154 4.30-4.80 .169-.189
T3ZHID 3.40 – 3.90 .134 - .154 4.30-4.80 .169-.189
T3ZHID 3.40 – 3.90 .134 - .154 4.30-4.80 .169-.189
SEAL
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63823-2100
Strip Length
In.
mm
In.
BEND UP
TWISTING
BEND
DOWN
SEAM
TYPE 4C
ROLLING
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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for CTX280 SWS Receptacle Terminals TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63823-2170 Order No. 63823-2100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Installation

    Hand Crimp Tool for CTX280 SWS Receptacle Terminals INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: POWER CRIMP HEAD LIFT UP ON PUNCHES THE LOCATOR M4 X 18 LONG BHCS PRESS DOWN M4 X 10 LONG ON THE BRASS BHCS PIVOT SHAFT...
  • Page 4 Hand Crimp Tool for CTX280 SWS Receptacle Terminals Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Turn the Locator Lock Latch down to unlock. See Figure 3. 3. Swing the terminal locator away from the crimp tool shown in Figure 4. TERMINAL SWING OPEN TERMINAL...

  • Page 5: Maintenance

    Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Hand Crimp Tool for CTX280 SWS Receptacle Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure No. Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63823-2170 63816-0200 Battery Power Tool (110 V)

  • Page 8: Hand Tool Parts List

    Hand Crimp Tool for CTX280 SWS Receptacle Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63823-2170 Tool Kit with Locator 63823-2175 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm LONG BHCS...

  • Page 9: Power Head Parts List

    M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382321HM Release Date: 07-17-13 Page 9 of 9 Revision: A Revision Date: 07-17-13...

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63823-210063823-2170

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