molex 207129 Series Specification Sheet

Air powered crimp tool head avikrimp and insulkrimp
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AT5757 Air Crimp Tool Head
Air Powered
Crimp Tool Head
Avikrimp    and
InsulKrimp   
FEATURES
Quick change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL,
CSA and Military Class II
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping.
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
Products: AviKrimp /InsulKrimp Female Quick Disconnect 18 – 22 AWG. This tool head is intended for use in
the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18 – 22 AWG
Terminal
Terminal No.
Eng No. (REF)
19017-0001
AA-2131
19017-0005
AA-2134
19017-0007
AA-2137
19017-0008 AA-2137-032 0.31 7.94
19017-0014
AA-2140
19017-0018
AA-2190
19019-0001
AA-8131
19019-0004
AA-8134
Doc. No: ATS-640051700
Revision: C
Application Tooling
Specification Sheet
Wire Size (AWG)
*UL – 310 – Quick Disconnects
0.80 – 0.35 mm²
Wire Strip
Insulation
Length
Diameter Max.
In.
mm
In.
mm
0.31 7.94
0.13
3.30
0.31 7.94
0.13
3.30
0.31 7.94
0.13
3.30
0.13
3.30
0.31 7.94
0.13
3.30
0.31 7.94
0.13
3.30
0.25 6.35
0.12
2.92
0.25 6.35
0.12
2.92
Release Date: 12-11-02
Revision Date: 09-02-03
*UL - 310
22
8
20
13
18
20
Wire Size: 18 – 22 AWG
Terminal No.
19019-0006
19019-0008 AA-8137-032 0.25 6.35
19019-0012
19019-0014
19019-0015 AA-8190-032 0.25 6.35
UNCONTROLLED COPY
Order No. 64005-1700
Engineering No. AT 5757
0.80 – 0.35 mm²
Wire Strip
Insulation
Terminal
Length
Diameter Max.
Eng No. (REF)
In.
mm
In.
AA-8137
0.25 6.35
0.12
0.12
AA-8140
0.25 6.35
0.12
AA-8190
0.25 6.35
0.12
0.12
mm
2.92
2.92
2.92
2.92
2.92
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 – 22 AWG 0.80 –...
  • Page 2: Operation

    See Figure 2 and 3. Cycle the tool. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your Sales Engineer.
  • Page 3: Maintenance

    Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY Doc.
  • Page 4: Parts List

    AT5757 Air Crimp Tool Head PARTS LIST Item Order No Description Quantity 64005-1700 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-0275 Locator Assembly 64001-1770 Tooling Kit Tooling Kit Only 64001-0702 Conductor Punch 64001-0701 Conductor Anvil 64001-1712 Insulation Punch 64001-1711 Insulation Anvil 4 mm Dia.
  • Page 5 AT5757 Air Crimp Tool Head Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long Freedrive Pan Head Screw M4 by 30 Long Freedrive Pan Head Screw 3/16”...
  • Page 6: Certificate Of Calibration

    Technician _______________________- Date of Calibration __________________- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No: ATS-640051700 Release Date: 12-11-02 Page 6 of 6...

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