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molex 207129 Series Specification Sheet

Modular crimp head, hand crimp tool
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Hand Crimp Tool for CTX150 Mat Seal Receptacle Terminals
Modular Crimp Head
Order No. 63819-4070
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: CTX150 Mat Seal Receptacle Crimp Terminal for 0.75, 0.85, and 1.00mm
Terminal
Series
502307-0112
502307
502307-0122
502307-0212
34805-0112
34805
34805-0212
34864-0112
34864
34864-0212
DEFINITION OF TERMS
STRIP
LENGTH
Doc No: ATS-6381940HM
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form only
502307-0222
502307-0512
502307-0412
502307-0522
502307-0422
34805-0412
34805-0512
34864-0412
34864-0512
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
●
Note: This tool has a new insulation stop plate, to control the brush within specs,
The wire insulation strip length needs to be stripped at 4.60 mm Ref.
BRUSH
Release Date: 01-05-09
Revision Date: 02-20-14
Wire Size
Insulation Diameter
Wire Type mm
2
mm
T3-ZHID
0.75
AVSS
0.85
1.60-2.00 .063-.079 4.50-5.00 .177-.197
T3-ZHID
1.00
T3-ZHID
0.75
AVSS
0.85
1.60-2.00 .063-.079 4.50-5.00 .177-.197
T3-ZHID
1.00
T3-ZHID
0.75
AVSS
0.85
1.60-2.00 .063-.079 4.50-5.00 .177-.197
T3-ZHID
1.00
SEAM
CONDUCTOR
CRIMP
INSULATION
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-4000
2
wires.
●Strip Length (Ref)
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for CTX150 Mat Seal Receptacle Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-4070 Order No. 63819-4000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
  • Page 2 Hand Crimp Tool for CTX150 Mat Seal Receptacle Terminals CRIMP SPECIFICATION Bell mouth Conductor Brush Bend up Bend Down Twist Roll Terminal Series Degree (Max) Degree (Max) 502307 34805 0.20-0.55 .008-.022 0.20-1.20 .008-.047 34864 After crimping, the crimp profiles should measure the following. Conductor Pull Force Wire Size...

  • Page 3: Operation

    3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

  • Page 4: Maintenance

    2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY Doc No: ATS-6381940HM...
  • Page 5 Hand Crimp Tool for CTX150 Mat Seal Receptacle Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.

  • Page 6: Parts List

    M4 X FLAT WASHER M4 X 14mm RATCHET LONG BHCS RELEASE LEVER CRIMPING SPRING (2) Figure 6 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381940HM Release Date: 01-05-09 Page 6 of 6 Revision: C Revision Date: 02-20-14...

This manual is also suitable for:

63819-407063819-4000

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