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molex 207129 Series Specification Sheet

Hand crimp tool
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Hand Crimp Tool For Cluster Block Terminal
HAND CRIMP
TOOL

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required

SCOPE

Products: Cluster Block Terminal for 18 AWG UL Style 5048 Wire.
Terminal
Terminal Order No.
Series No.
Reel Form only
57920
Note: This terminal will accommodate the UL Style 5048 wire.
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Customer to cut off terminal from reel: 0.40mm (.016") maximum Cut-off Tab.
DEFINITION OF TERMS
BELL MOUTH
BRUSH
LENGTH
Doc No: ATS-638250200
Revision: A
Application Tooling
Specification Sheet
Wire Size
AWG mm²
57920-6002
18
0.82 2.30-2.45 .091-.097 2.15-2.45 .085-.097 5.00-5.50 .197-.217
STRIP
Release Date: 02-08-12
Revision Date: 02-08-12
Insulation Diameter
Terminal (2)
IPC/WHMA-A620 (1)
Insulation range
mm
In.
mm
INSULATION
CRIMP
CUT-OFF TAB
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-0200
Strip Length
In.
mm
WIRE
SEAM
CONDUCTOR
CRIMP HEIGHT
In.
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool For Cluster Block Terminal HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-0200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated This tool is RoHS compliant, however RoHS compliant is not required...
  • Page 2 3.50 .138 107.8 24.25 CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp.
  • Page 3 Hand Crimp Tool For Cluster Block Terminal Crimping Terminals LOCATOR 1. Select the desired terminal listed in the preceding charts. IN DOWN 2. Make sure the locator is attached behind the lower tooling and is above all the POSTION anvils surfaces. 3.
  • Page 4 Hand Crimp Tool For Cluster Block Terminal Note: The tamper proof ratchet action will not release the tool until it has been fully closed. WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location.
  • Page 5 Hand Crimp Tool For Cluster Block Terminal JAWS OPEN MATCH PULL OPEN UP MARKS TOOLING TOOLING Figure 9 M3 BHCS FRONT BACK Figure 8 LUBRICATION PUSH ON POINTS HANDLE (BOTH SIDES) LIGHT OIL (EVERY 3 MONTHS OR Maintenance 5,000 CRIMPS) It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1.
  • Page 6 This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CAUTIONS: 1.
  • Page 7 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 8 Description Quantity 63825-0200 Hand Crimp Tool Figure 13 63825-0275 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638250200 Release Date: 02-08-12 Page 8 of 8 Revision: A Revision Date: 02-08-12...

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63825-02004d

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