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molex 207129 Series Manual

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Tool Kit for "Sabre™ Crimp Terminals

FEATURES

Tool kits are easily installed into the 63816-0300 Power Crimp Head which is installed into the 63816-0200
(Order No. Battery Powered Tool).
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.

SCOPE

Products: Sabre™ Male Crimp Terminal 14-18 or Double 18 AWG wires placed vertically.
Terminal
Series No.
Available in Reel form only
43178-2001
43178
43178-6001

DEFINITION OF TERMS

ROLLING
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or dies.
Doc No: ATS-638112170
Revision: A
For Battery Powered Crimp Tools
SPECIFICATION SHEET
Order No. 63811-2170
Terminal Order No.
AWG
14-18
43178-2002
43178-6002
(2) 18
Follow the Cut-Off Tab specifications on Applicator specification sheets.
BEND UP
TWISTING
BEND
DOWN
Release Date: 04-05-10
Revision Date: 04-05-10
Tool Kit
Wire Size
Insulation Diameter
mm²
mm
2.00-0.80
3.03-4.57
(2) 0.80
(2) 2.79 Max.
STRIP LENGTH
BRUSH
CUT-OFF TAB
UNCONTROLLED COPY
Strip Length
in
mm
.119-.180
3.96-5.54
.156-.218
(2).110 Max.
3.96-5.54
.156-.218
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
INSULATION CRIMP
CONDUCTOR CRIMP
SEAM
in
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 INSULATION CRIMP CONDUCTOR CRIMP BEND DOWN SEAM CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or dies. UNCONTROLLED COPY Doc No: ATS-638112170 Release Date: 04-05-10 Page 1 of 6...
  • Page 2 Tool Kit for “Sabre™ Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Order No. Tool Order no. Tool Description Figure No. 63816-1050 Hand Crimp Frame (Short) 63811-2170 63816-1000 Hand Crimp Frame (Long) 63816-0200 Battery Power Tool Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool...
  • Page 3 Tool Kit for “Sabre™ Crimp Terminals INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2.
  • Page 4 Tool Kit for “Sabre™ Crimp Terminals TERMINAL SWING OPEN LOCATOR LOCATOR PUSH HERE TO TERMINAL IN PLACE OPEN WIRE STOP Figure 5 3. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position.
  • Page 5 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 6 2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638112170 Release Date: 04-05-10 Page 6 of 6 Revision: A Revision Date: 04-05-10...

This manual is also suitable for:

63811-2170638112100

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