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molex 207129 Series Specification Sheet

Hand crimp tool
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Hand Crimp Tool for 2.28mm (.090") Sealed Receptacle Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 2.28mm (.090") Receptacle Terminal with Seal, 0.30-0.50mm² AVSS.
Terminal Series No.
35407
This Hand Tool provides optimum A-620 Class 2 crimps with insulation O.D. range of 1.40-2.10 mm.
DEFINITION OF TERMS
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-638257600
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
35407-6302 35407-6702
TRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP HEIGHT
Release Date: 08-12-13
Revision Date: 08-12-13
Wire Size
Insulation Diameter
AWG
mm²
mm
N/A
0.30-0.50
1.40-2.10
SEAM
INSULATION
CRIMP HEIGHT
SEAL
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-7600
Strip Length
In.
mm
In.
.055-.083
5.00-5.60 .197-.220
BEND UP
TWISTING
BEND
DOWN
ROLLING
Page 1 of 7

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for 2.28mm (.090”) Sealed Receptacle Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63825-7600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated This tool is RoHS compliant, however RoHS compliant is not required...

  • Page 2: Operation

    Pull Force value Must exceed the Minimum pull force specifications listed. OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies. UNCONTROLLED COPY...

  • Page 3: Crimping Terminals

    Hand Crimp Tool for 2.28mm (.090”) Sealed Receptacle Terminals Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. LOCATOR Crimping Terminals IN DOWN...
  • Page 4 Hand Crimp Tool for 2.28mm (.090”) Sealed Receptacle Terminals Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9.

  • Page 5: Maintenance

    Hand Crimp Tool for 2.28mm (.090”) Sealed Receptacle Terminals Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application. It is necessary to reverse the tooling if using the left handed application along with the locator. Follow the steps below: 1.

  • Page 6: Warranty

    Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Parts List

    Hand Crimp Tool Figure 13 63825-7675 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638257600 Release Date: 08-12-13 Page 7 of 7 Revision: A Revision Date: 08-12-13...

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63825-7600

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