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molex 207129 Series Specification Sheet

Hand crimp tool
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Tool Kit for Bulb Socket Contact Crimp Terminals
Tool Kit
Order No. 63819-4970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Bulb Socket Contact Terminal for 0.50 to 0.85mm² wire
Terminal
Series No.
35438
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381949HM Release Date: 01-30-09
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Wire Size
Available in Reel Only
35438-8000
0.50 to 0.85 1.8 – 2.8 .071-.110 3.00 – 3.60 .118 - .142
Customer to cut off terminal from reel 0.50mm (.020") maximum Cut-off Tab.
STRIP LENGTH
INSULATION
CRIMP HEIGHT
CUT-OFF
TAB
Revision Date: 10-06-10
Insulation
Diameter
mm²
mm
In.
BEND UP
TWISTING
ROLLING
BEND DOWN
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63819-4900
Strip Length
mm
In.
SEAM
WIRE
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Bulb Socket Contact Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-4970 Order No. 63819-4900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Bulb Socket Contact Crimp Terminals JAWS OPEN Anvils and Punches Installation LOCATOR 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place.

  • Page 4: Maintenance

    Tool Kit for Bulb Socket Contact Crimp Terminals 7. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire. The terminal locator can be in either position. 8. Visually inspect the crimped terminal for proper crimp location. Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

  • Page 5: Warranty

    3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Tool Kit for Bulb Socket Contact Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63819-4970 Tool Kit with Locator 63819-4975 Locator (only) LOCATOR ONLY...

  • Page 8: Power Head Parts List

    Power Crimp Head 63819-4970 63819-4970 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381949HM Release Date: 01-30-09 Page 8 of 8 Revision: B Revision Date: 10-06-10...

This manual is also suitable for:

63819-490063819-4970

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