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molex 207129 Series Specification

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Hand Crimp Tool for MX150 Cable Seal Crimp Terminals
Order Number
63819-9200
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: MX150 Cable Seal Blade and Receptacle Crimp Terminals, 0.75-1.00mm
20 AWG.
Terminal
Series No.
34080-0002
34080
34080-1002
34081
34081-2004 34081-3004
34083
34083-2002 34083-3002
34751
34751-0002 34751-1002
34783
34783-0002 34783-1002
Doc. No: ATS-638199200
Revision: D
Application Tooling Specification
Terminal Order No.
34080-0104
34080-0204
34080-1104
34080-1204
34081-4002
34081-5002
See crimp specification for the individual insulation diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL) and M1L-126A1(metric)
Release Date: 11-16-09
Revision Date: 07-22-20
Wire Size and Type
Insulation Diameter
AWG
mm²
mm
TXL-18
—
1.91-2.06
TXL-20
—
1.70-1.85
—
ISO 1.00
1.90-2.10
—
ISO 0.75
1.70-1.90
TXL-18
—
1.91-2.06
TXL-20
—
1.70-1.85
—
ISO 1.00
1.90-2.10
—
ISO 0.75
1.70-1.90
TXL-18
—
1.91-2.06
TXL-20
—
1.70-1.85
—
ISO 1.00
1.90-2.10
—
ISO 0.75
1.70-1.90
TXL-18
—
1.91-2.06
TXL-20
—
1.70-1.85
—
ISO 1.00
1.90-2.10
—
ISO 0.75
1.70-1.90
TXL-18
—
1.91-2.06
TXL-20
—
1.70-1.85
—
ISO 1.00
1.90-2.10
—
ISO 0.75
1.70-1.90
UNCONTROLLED COPY
TYPE 4D
2
metric and 18-
Strip Length
In.
mm
In.
.075-.081
.067-.073
.075-.083
.067-.075
.075-.081
.067-.073
.075-.083
.067-.075
.075-.081
.067-.073
5.15
.203
.075-.083
.067-.075
.075-.081
.067-.073
.075-.083
.067-.075
.075-.081
.067-.073
.075-.083
.067-.075
Page 1 of 9

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Order Number 63819-9200 Application Tooling Specification TYPE 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals DEFINITION OF TERMS (BLADE) TERMINAL WIDTH NOT TO EXCEED 2.65mm AFTER CRIMPING INSULATION CRIMP THIS AREA BEND UP ROLL STRIP LENGTH TWIST BELL MOUTH CONDUCTOR BRUSH SEAL BEND DOWN WIRE SEAM CUT-OFF CONDUCTOR CRIMP DEFINITION OF TERMS (RECEPTACLE)
  • Page 3 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals After crimping, the crimp profiles should measure the following: Conductor Wire Size and Type Pull Force Minimum Terminal Series No. Crimp Height Crimp Width mm² TXL-18 — 1.20-1.30 .047-.051 2.05-2.25 .081-.089 20.2 TXL-20 —...

  • Page 4: Operation

    Green OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects because damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 5 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals 4. Release the locator button, allowing the locator to return to the crimping position. 5. With the hand tool open, insert the properly stripped wire and seal under the punches into the lower part of the upper tooling until the wire is against the wire stop.

  • Page 6: Maintenance

    Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Right- or Left-Handed Operation This hand tool can be converted from a right-handed application to a left-handed application. It is necessary to reverse the tooling if using the left-handed application along with the locator. Follow the steps below: 1.
  • Page 7 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 8 Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools:  This tool is qualified to pull force only. See the Molex website for the Quality Crimp Handbook for more information on pull testing. ...

  • Page 9: Parts List

    Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: ATS-638199200...

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63819-9200

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