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Flavor Burst FB 80INT-08 Manual

Soft serve system
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®
Flavor Burst
Soft Serve System
Model FB 80INT-08
Model FB 80INT-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our
website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact
one of our qualified distributors.
Warranty
An installation and warranty form is provided with every FB 80INT system, located inside the
FB 80INT unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
®
your local authorized Flavor Burst
distributor.
©2011 Flavor Burst Company
Printed in April
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst FB 80INT-08

  • Page 1 Any questions or concerns regarding the warranty should be clarified upon delivery or installation. For more information, contact ® your local authorized Flavor Burst distributor. ©2011 Flavor Burst Company Printed in April...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Daily Opening Procedures……..………………………….…….…..…….………..……...22 Sanitizing the Injector System……………………………….………………..…...…22 Assembling the Injector Assembly………………...……………………………...…23 Installing the Injector System………………………………….………………...…...23 Other items to check during opening procedures……………………………….…24 Daily Closing Procedures………………………………………….……………….………26 Removing the Injector System…………………………………...……………...…...26 Disassembling the Injector Assembly………………………………………….……27 Sanitizing the Injector System…………………………………..……………...…..27 Replacing the Syrup Flavors…………...…………………………..…….………...……...30 Scheduled Maintenance…………...……………………………….…….………...…...….34...
  • Page 3 Power Cord Connection and Power Up………………………………….…..…61 Clean-In-Place (CIP) Procedure………………………...………………………...…61 Installing Flavors and Priming Syrup Lines………………………...……….…...…62 Keypad Operations………….…………………………………………....……...…66 Keypad Functions…………………………..……………………………………..…66 Accessing Serving Count…………………………………..………………..…...…68 Dispensing Flavor Burst Product…………………………………………………….69 Adjusting the Flavor Level…………………………………...…………………..…70 Adjusting Multi-Flavored Timing………………………………..………………….…71 Setting Serving Size Timing………………………………………………………..73 Troubleshooting Guide………………..………………………………………..…...……...76 Directory of Cleaning Procedures……………………………...………………..…….….81 Parts Replacement Schedule………...………………….………………..….……………82...

  • Page 5: Introduction

    SAFETY PRECAUTIONS INTRODUCTION Always follow these safety precautions when Congratulations on your purchase of an ® operating the Flavor Burst system: FB 80INT series flavoring system! As a food and beverage provider, your customers are your greatest asset. Your primary concern...

  • Page 6: Parts Identification/Function

    *The Modified Back Panel may be included with the Taylor C201 if the Flavor Burst system was purchased in conjunction with the Taylor cabinet. If the FB 80INT was bought separately, the Modified Back Panel should be included with the Flavor Burst cabinet to replace the existing one on your Taylor C201 mobile cabinet.
  • Page 7 General System Overview 26000 MODIFIED BACK PANEL Figure 1...
  • Page 8 Internal Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects and secures the side and CAB 357 PANEL STABILIZER BRACKET interior panels of the internal cabinet. CAB 304L LEFT SIDE CABINET PANEL Holds left side syrup rails. SYRUP BAG CONNECTOR Transports syrup from the bag to the SYR 944 ASSEMBLY...
  • Page 9 Internal Cabinet 26001 See Figure 3 Electronic Parts and Connections Figure 2...
  • Page 10 *The Modified Back Panel may be included with the Taylor C201 if the Flavor Burst system was purchased in conjunction with the Taylor cabinet. If the FB 80INT was bought separately, the Modified Back Panel should be included with the Flavor Burst cabinet to replace the existing one on your Taylor C201 mobile cabinet.
  • Page 11 Electronic Parts and Connections 26002 Figure 3...
  • Page 12 Injector Assembly and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches Injector Assembly to freezer ADPT 101A INJECTOR ADAPTER W/ O-RINGS door. Creates tension to secure Adapter to RUB 642 ADAPTER O-RING freezer door. RUB 640 FLAT ADAPTER GASKET Provides sealed cavity inside Adapter.
  • Page 13 Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323 INJECTOR ASSEMBLY - NO HEAD Powers Injector system. Supplies power to Motor which turns INJ 330 INJECTOR MOTOR ASSEMBLY gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY distribution.
  • Page 14 PAGE INTENTIONALLY LEFT BLANK...
  • Page 15 Injector Assembly and Related Parts 26003 Figure 4...
  • Page 16 Syrup Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. Pumps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. lines.
  • Page 17 Syrup Pump and Related Parts 26004 Figure 5...
  • Page 18 Sanitizer Pump and Related Parts (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3013 FLAVOR LINE DUST CAP Cover to protect end of flavor lines. Provides tension in syrup line to affix to FAS 2051 ROLLED FLANGE EYELET...
  • Page 19 Sanitizer Pump and Related Parts 26005 Figure 6...
  • Page 20 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION Houses extra spare parts and wear SPR 5800A SPARE PARTS KIT – SOFT SERVE items. Rotates product for even syrup INJ 321 GEAR CARTRIDGE distribution. Provides sealed cavity and prevents RUB 601 9-POS DUCKBILL CHECK VALVE syrup leakage.
  • Page 21 Spare Parts Kit 26007 Figure 7...

  • Page 23: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. (See Figure 9.) NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM 26067 THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 24: Assembling The Injector Assembly

    6. The following do not need to be sanitized on 2. Install the Injector Head onto the Drive a daily basis as part of the daily opening Assembly Gear Box and rotate off-center to procedures. However, inspect these areas secure. (See Figure 14.) and if necessary, clean according to instructions in the SCHEDULED 26024...

  • Page 25: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be 26084 performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary. LEVEL 1.

  • Page 27: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Injector Head syrup line opening. (See NOTE: YOUR HANDS SHOULD BE CLEANED Figure 22.) AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. 26050 NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND...

  • Page 28: Disassembling The Injector Assembly

    Disassembling the Injector Assembly 4. Remove the Gear Cartridge from the Gear Box. (See Figure 28.) 1. Rotate the Drive Motor to unlock and remove the Drive Motor from the Drive 26033 Assembly Gear Box. (See Figure 25.) 26030 Figure 28 Sanitizing the Injector System Figure 25 2.
  • Page 29 4. Brush and clean all exposed surfaces of the 6. Place the Gear Box, Suspension Bracket, Injector Head with detergent water, then Gear Cartridge, and Injector Head in rinse thoroughly. Use a small brush to approved sanitizer solution and soak for at ensure that the syrup orifices are clear of least 1 minute.
  • Page 30 9. Dry the end of the manifold with a clean 12. The following do not need to be sanitized on single service towel. (See Figure 36.) a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED 26188 MAINTENANCE section: (See Figure 39.) •...

  • Page 31: Replacing The Syrup Flavors

    3. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO PLACE A CONTAINER the syrup as directed on the label. (See UNDER THE INJECTOR HEAD TO CATCH Figure 40.) THE PRODUCT AND SANITIZER SOLUTION.
  • Page 32 6. Lifting up with the bag fitment, press the 9. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 33 12. Attach the Syrup Bag Adapter to the bag 15. Select and touch the number corresponding fitment. The notch of the black collar must with the new syrup flavor to prime the pump. settle into one of the grooves on the fitment in order to secure the connection.

  • Page 35: Scheduled Maintenance

    CIP - Phase 1: 9-Tube Assembly Cleaning SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water The following procedures are performed less according to manufacturer’s instructions. frequently than daily or as needed. Also prepare approved sanitizer solution according to manufacturer’s instructions. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM 2.

  • Page 36: Cip - Phase 2: Syrup System Cleaning

    5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and sanitizer solution during the Clean-In-Place NOTE: THE FOLLOWING CLEAN-IN-PLACE procedure. (See Figure 57.) PROCEDURE (STEPS 8-22) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
  • Page 37 10. Brush and clean the Syrup Bag Adapter 13. Allow the sanitizer solution to flow for at thoroughly with detergent water. Then rinse least 1 minute. Then, disconnect the Syrup thoroughly with clean water. (See Bag Adapter from the Pump Flush Adapter. Figure 62.) (See Figure 65.) 26072...
  • Page 38 16. Clean the exposed surfaces of the bag 19. Touch the number on the Keypad (1-8) of fitment and the Syrup Bag Connector with the corresponding syrup line and pump you detergent water, a single service towel. wish to flush. Brush the bag fitment with the Medium Brush and the Connector with the Small 20.

  • Page 39: Cip - Phase 3: Reassembly

    CIP - Phase 3: Reassembly 27. Remove the Syrup Line Manifold, Manifold cap, the Duckbill Check Valve, and Coupler 24. Attach a Syrup Bag Adapter to each bag Body from the sanitizer solution and place fitment. The notch of the black collar must on a sanitary tray to air dry.

  • Page 40: Priming The Syrup System

    30. Carefully align the pins of the Syrup Line 34. Perform the “Assembling the Injector Manifold with the Syrup Line Connector and Assembly” and “Installing the Injector insert the end of the 9-Tube Assembly fully System” sections of the DAILY OPENING into the Coupler.

  • Page 41: Refilling The Sanitizer Tank

    5. When no additional syrup lines remain, 3. Remove the Sanitizer Tank from the press the WATER / SYRUP FLUSH key to cabinet. (See Figure 84.) clean the Injector Head to complete the procedure. (See Figure 82.) 26241 26250 Figure 84 4.

  • Page 42: Cleaning The Spout Adapter

    6. Fill the Sanitizer Tank with approved Cleaning the Spout Adapter sanitizer. (See Figure 87.) The Spout Adapter does not require daily cleaning under normal operating conditions. 26243 Since the fitting is very tight, install the Adapter with the freezer door removed. Therefore, clean only as needed or when disassembling the freezer door for cleaning (approximately every 2 weeks).

  • Page 43: Replacing Injector Head O-Rings

    4. Clean the two o-rings, the white gasket and 7. Lube the black o-rings and install them with the Spout Adapter with a small brush and the white gasket in their respective positions detergent water, and rinse thoroughly. (See on the Spout Adapter. (See Figure 95.) Figure 92.) Figure 95 Figure 92...
  • Page 44 2. Remove the worn o-rings from the Injector 5. Remove the o-rings and Injector Head and Head. A small tool may be needed to place them on a sanitary tray to dry. (See remove the o-rings in the syrup port Figure 100.) opening.

  • Page 45: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the FB 80INT do not 26144 CLEAN require daily cleaning. Inspect these areas periodically and clean if necessary according to Detergent instructions. RINSE Mix approved detergent with warm water Water according to manufacturer’s instructions.

  • Page 46: Keypad Mounting Bracket

    Keypad Mounting Bracket Injector Assembly Suspension Bracket 26141 26145 CLEAN CLEAN Detergent Detergent RINSE RINSE Water Water SANITIZE Figure 105 Figure 106 1. Loosen the Mounting Bracket hand screws 1. Remove the Bracket from the Injector and remove the main plate. Assembly and disassemble it.

  • Page 47: 9-Tube Assembly Syrup Lines

    9-Tube Assembly Syrup Lines 4. Spigot Switch and Switch Bracket CLEAN 26143 ELECTRICAL HAZARD: DO NOT IMMERSE OR USE AN EXCESSIVE AMOUNT Detergent RINSE OF WATER OR DETERGENT IN CLEANING THE SPIGOT SWITCH ASSEMBLY. FAILURE TO COMPLY MAY RESULT IN SERIOUS Water ELECTRICAL SHOCK.

  • Page 48: Winterizing The Unit

    4. Repeat Steps 18-20 and Step 22of the Clean-In-Place Procedure without sanitizer ® If you will not be using your Flavor Burst solution in the tank until the syrup lines are system during the off-season or other extended empty of sanitizer solution.

  • Page 49: Equipment Setup

    1. Ensure that the Spout Adapter has been EQUIPMENT SETUP sanitized according to instructions in the SCHEDULED MAINTENANCE section. NOTE: YOUR HANDS SHOULD BE CLEANED Then lube and install the white gasket and AND SANITIZED BEFORE YOU PERFORM both o-rings in their proper places inside THE FOLLOWING PROCEDURES.

  • Page 50: Installing The Spigot Switch Assembly

    (See Figure 117.) 26154 Figure 116 The Flavor Burst system is activated by a switch, either an external one mounted to the draw handle or an internal one already installed inside your freezer. Most freezers have this...
  • Page 51 Installing the Keypad and Keypad Mounting 4. Remove the protective tape from the Bracket adhesive pad. Attach the Keypad bracket assembly to the desired mounting area. The Keypad is the control unit for the Flavor Ensure there is enough room between the ®...

  • Page 52: Sanitizing The Injector System

    7. Adjust the angle of the Keypad by loosening 3. Remove each part from the sanitizer the bottom hand knob of the bracket and solution. Place the items on a sanitary tray swinging the keypad upward. The Keypad to air dry. (See Figure 126.) hinges on the upper hand knob.

  • Page 53: Installing The Injector System And Suspension Bracket

    Assembling the Injector Assembly Installing the Injector System and Suspension Bracket 1. Place the Gear Cartridge into the Drive Assembly Gear Box so that the gear teeth The Suspension Bracket helps stabilize the line up with the gear inside the Drive Injector Assembly on the freezer.
  • Page 54 2. Assemble the Suspension Bracket and 3. Hang the Suspension Bracket on the lower install it onto the Gear Box on the side door post and install the Injector Assembly closest to the operator. Ensure all parts are on the preferred side of the freezer. Install assembled in the proper position.

  • Page 55: Mounting The 9-Tube Assembly Casing

    6. Tighten the thumb nut and thumb screw to Mounting the 9-Tube Assembly Casing secure the Suspension Bracket. Mount the 9-Tube Assembly Casing on the side of the freezer where the 9-Tube Assembly NOTE: THE SUSPENSION BRACKET wraps around. The casing should be mounted SHOULD BE POSITIONED ON THE DRIVE level horizontally and at the same height as the ASSEMBLY GEAR BOX DURING INITIAL...

  • Page 56: Mounting The Accessory Hanging Bracket

    3. Swing the Casing cover outward. (See 6. Install the screws to secure the Assembly. Figure 141.) (See Figure 144.) 26463 26466 Figure 141 Figure 144 4. Carefully place the 9-Tube Assembly tube, Drive Motor cable and Keypad cable inside the Casing.

  • Page 57: Installing The Internal Cabinet

    Included is a modified back panel that replaces 26181 the Taylor cabinet back panel to accommodate Flavor Burst’s tubing and electronics wiring. Follow the instructions below to set up the Flavor Burst cabinet and connections. Ensure the inside of the C201 mobile cabinet is clean and ready for installation.
  • Page 58 (See Figure 154.) 26406 Figure 151 4. Angle the Flavor Burst cabinet inside the Taylor cabinet, taking care not to pinch or damage the tubing and pump wires. Center the internal cabinet from side to side, with the back end flush to the edge of the back of the Taylor cabinet.
  • Page 59 8. Connect the sanitizer pump cable and the 11. Connect the power entrance module cable syrup pump cable to the connections on the from the modified Taylor panel to the electronics board. (See Figure 156.) connection in the middle of the electronics board.

  • Page 60: Connecting The Unit Line

    14. Install the plastic plug into the other hole on Connecting the Unit Syrup Line the modified Taylor panel. (See Figure 162.) The 9-Tube Lead that exits the cabinet panel at the back connects to the 9-Tube Assembly that 26414 wraps around to the front of the freezer.

  • Page 61: Installing And Filling The Sanitizer Tank

    4. Carefully slide the excess tubing through 3. Remove the Sanitizer Tank from the the back panel hole to complete the cabinet. (See Figure 170.) connection. (See Figure 168.) 26249 26433 Figure 170 Figure 168 4. Set the Sanitizer Tank upright and remove the cap.

  • Page 62: Power Cord Connection And Power Up

    6. Reinstall the cap and tighten sufficiently. Power Cord Connection and Power Up Slide the Sanitizer Tank into the cabinet. (See Figure 173.) The electrical connection for the FB 80INT are located on the back of the modified Taylor Panel. Once plugged in, the system can remain 26252 on during normal operations.

  • Page 63: Clean-In-Place (Cip) Procedure

    Clean-In-Place (CIP) Procedure Installing Flavors and Priming Syrup Lines Perform the Clean-In-Place procedure as Each flavor for the FB 80INT system is stored instructed in the SCHEDULED MAINTENANCE inside a numbered syrup tray within the system section. The Clean-In-Place procedure must be cabinet.
  • Page 64 4. Lifting up with the bag fitment, press the 8. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 65 11. Attach the Syrup Bag Adapter to the bag 15. Place a container under the Injector Head to fitment. The notch of the black collar must catch sanitizer solution and/or fresh product settle into one of the grooves on the fitment to be dispensed and press WATER / in order to secure the connection.

  • Page 67: Keypad Operations

    WATER / SYRUP FLUSH: Press and release KEYPAD OPERATONS to run sanitizer solution through the Injector Head. It is used to sanitize the Injector Head NOTE: YOUR HANDS SHOULD BE CLEANED and dispensing spout and also to purge the AND SANITIZED BEFORE YOU PERFORM area from any remaining product.
  • Page 68 TIMER: This key activates the Serving Time COMBO TIME ADJUSTMENT: This light Adjustment mode to program the system for indicates the COMBO TIMER key has been small, medium and large serving sizes. selected, entering the mode to adjust the length Adjustments to the serving size timing are also of time a flavor dispenses before switching to made in this mode.

  • Page 69: Accessing Serving Count

    COUNTER key to exit the mode. The This feature allows the operator to keep count resulting number is the number of servings ® of the servings of Flavor Burst products. The the unit has dispensed since the last time count is always accumulative such as the the counter has been reset (example: 6,253 odometer on an automobile.

  • Page 70: Dispensing Flavor Burst Product

    ® Dispensing Flavor Burst Product 3. Release the Spigot Switch lever as you lift the draw-handle when the desired amount More than one flavor can be selected for a of product is drawn. (See Figure 198.) multi-flavored product. Simply select all the...

  • Page 71: Adjusting The Flavor Level

    Adjusting the Flavor Level 3. Press “+” to increase the flavor concentration or “-” to decrease the ® To produce the best Flavor Burst serving, the concentration. The level is indicated by the flavor output must be adjusted to the proper illuminated bars on the graph.

  • Page 72: Adjusting Multi-Flavored Timing

    6. To adjust all the flavors to the same level at 8. Press the SYRUP FLOW key to exit the once, do not select a specific flavor (skip mode and lock in the syrup levels. (See step 1) before pressing and holding the Figure 207.) SYRUP FLOW key for three seconds.
  • Page 73 2. The number of illuminated bars in the graph 4. To decrease the timing (for more, narrower represent the length of time each layer is layers), press the “-” key until the correct dispensed. Use the following chart to number of bar graph lights are illuminated. determine the bar graph setting needed for (See Figure 211.) the desired dispense time for each flavor...

  • Page 74: Setting Serving Size Timing

    Setting Serving Size Timing 2. Press and hold the TIMER key for three seconds until the SERVING TIME The FB 80INT keypad has a program ADJUSTMENT light is illuminated. (See functioned into the electronics that signals the Figure 214.) operator to cease drawing product at a preset time for each serving size (small, medium, and 26296 large).
  • Page 75 4. Press the “+” key to increase the serving NOTE: WHEN A PARTICULAR SIZE IS size or press the “-” key to decrease the SELECTED, THE SYRUP PUMP WILL STOP size until the desired number of bar graph THE FLOW OF SYRUP AT THE SET TIME; lights are illuminated.

  • Page 82: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the FB 80INT are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual. DAILY OPENING PROCEDURES - page 22 •...

  • Page 83: Parts Replacement Schedule

    Spare Parts Kit for easy access. Every 3 Part No. Part Description Every 6 months Annually months ® FLAVOR BURST COMPONENTS Standard Spout Adapter with O-Rings Inspect and replace if ADPT 101A Minimum necessary and Gasket...

  • Page 84: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online at www.flavorburst.com...

  • Page 85: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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Fb 80int-26

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