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Flavor Burst FB 80Sa-08 Manual

Frozen beverage system
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Flavor Burst
Frozen Beverage System
Model FB 80Sa-08
Model FB 80Sa-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.

Table of Contents

Introduction..........................................................................................................................1
Safety Precautions..................................................................................................................1
Parts Identification/Function.....................................................................................................3
Daily Opening Procedures.....................................................................................................18
Daily Closing Procedures......................................................................................................22
Replacing the Syrup Flavors...................................................................................................26
Scheduled Maintenance........................................................................................................30
Equipment Setup..................................................................................................................44
Keypad Operations...............................................................................................................58
Troubleshooting Guide..........................................................................................................66
Directory of Cleaning Procedures............................................................................................72
Parts Replacement Schedule..................................................................................................73
Recommended Maintenance Items Replacement Schedule.........................................................74
Alternate Parts and Kits by Freezer Model................................................................................74
Ordering/Service Information..................................................................................................75
Warranty
An installation and warranty form is provided with every FB 80Sa system, located inside the FB 80Sa
unit with this manual. It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
authorized Flavor Burst
©2009 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in March
Printed in
The United States of America

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Summary of Contents for Flavor Burst FB 80Sa-08

  • Page 1: Table Of Contents

    ® Flavor Burst Frozen Beverage System Model FB 80Sa-08 Model FB 80Sa-26 Manufactured by Flavor Burst Company 499 Commerce Drive Danville, IN 46122 For general information and to locate a distributor near you, call or visit our website: Phone: (317) 745-2952...

  • Page 2: Introduction

    FB 80Sa system. door spout. Failure to follow this instruction may result in contaminated product or personal Flavor Burst™ syrup is stored within the injury from blade contact. equipment cabinet in 1 gallon disposable bags. Proper syrup injection rate is maintained by adjusting the flavor level on the system keypad.
  • Page 3 DO NOT install the unit in an area where a water jet could be used, and do not use a water jet to clean or rinse the system. Failure to follow these instructions may result in serious electrical shock. NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the...

  • Page 4: Parts Identification/Function

    FUNCTION ELE 510 SPIGOT SWITCH ASSEMBLY KIT Activates Blending Assembly. ELE 550 KEYPAD ASSEMBLY Flavor Burst unit command center. MIS 3109 KEYPAD BRACKET ASSEMBLY Mounts the keypad to the freezer. INJ 228 SHAKE BLENDER WITH 9-TUBES Blends syrups into product.
  • Page 5 General System Overview 26000 Figure 1...
  • Page 6 Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
  • Page 7 ITEM PART NO. DESCRIPTION QTY. FUNCTION 1/4" X 1/4" BLKHD (PUSH-TO- FIX 1033 Connects Sanitizer Tank tube to the unit. CONNECT) Transports sanitizer solution from tank to TUB 803 TUBING-PER FOOT pump. Attaches the bottom of the inner and side CAB 133 BASE PANEL panels.
  • Page 8 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches Blending Assembly to freezer ADPT104R-A BLENDING ADAPTER W/ O-RINGS EACH door. Creates tension to secure adapter to RUB 627 UPPER ADAPTER O-RING EACH freezer door. Attaches Blending Assembly to freezer ADPT 104R BLENDING ADAPTER EACH...
  • Page 9 ITEM PART NO. DESCRIPTION QTY. FUNCTION Covers syrup manifold when not MIS 3142 FLAVOR LINE DUST CAP- FB 80 EACH connected. INJ 201-C SYRUP MANIFOLD - CLEAR Connects flavor line to Blending Head. EACH Provides sealed cavity and prevents syrup RUB 601 9-POS DUCKBILLE CHECK VALVE EACH...
  • Page 10 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. Pumps syrup from flavor bags into flavor SYR 926 PERISTALTIC SYRUP PUMP EACH lines. 1/4" SYRUP SHAKE PUMP TUB 809 Transports syrup through pump.
  • Page 11 Syrup Pump and Related Parts 26004 Figure 4...
  • Page 12 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 13 Sanitizer Pump and Related Parts 26005 Figure 5...
  • Page 14 Electronic Parts and Connections (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 550 KEYPAD ASSEMBLY Flavor Burst unit command center. ELE 510 SPIGOT SWITCH ASSEMBLY KIT Activates the Blending Assembly SHAKE BLENDING ASSEMBLY W/O Connects flavor line to blend syrups into INJ 227S 9-TUBE ASSEMBLY product.
  • Page 15 Electronic Parts and Connections 26006 Figure 6...
  • Page 16 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPR 5800S SPARE PARTS KIT Houses extra spare parts and wear items. Provided to attach switch to freezer or mount MIS 3076 ADHESIVE PAD brackets. MIS 3113 PANEL SWITCH MOUNTING ARM Bracket to mount spigot switch.
  • Page 17 Spare Parts Kit 26007 RUB 652-R RUB 627 Large O-Ring (Also Uses RUB 632 w/ ADPT 104R) Figure 7...

  • Page 19: Daily Opening Procedures

    3. Place the 9-Tube Assembly in a container to DAILY OPENING PROCEDURES catch the sanitizer solution. (See Figure 9.) NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 20 The following do not need to be sanitized on a 2. Open the Mounting Bracket and install it daily basis as part of the daily opening over the Blending Assembly and onto the procedures. However, inspect these areas and door post. (See Figure 14.) if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: 26040...
  • Page 21 These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.

  • Page 23: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Blending Head syrup line opening. (See NOTE: YOUR HANDS SHOULD BE CLEANED Figure 19.) AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. 26050 NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND...
  • Page 24 5. Rotate the Blending Head locking collar until 3. Place the restrictor disc in approved it unlocks from the Blending Adapter and sanitizer solution to soak for at least 1 remove the Blending Head from the minute. (See Figure 25.) Adapter.
  • Page 25 6. With the Blending Head tilted downward, 9. Remove the restrictor disc from the sanitizer brush and clean all exposed surfaces of the and place it in the Blending Head. (See Blending Head with detergent water and Figure 31.) then rinse thoroughly. Use a small brush to ensure that the syrup orifices are clear of 26059 any residual syrup.
  • Page 26 The following do not need to be sanitized on a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 34.) • 9-Tube Assembly Coupler • 9-Tube Assembly Tubes • Spigot Switch •...

  • Page 27: Replacing The Syrup Flavors

    3. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO PLACE A CONTAINER the syrup as directed on the label. (See UNDER THE BLENDING HEAD TO CATCH Figure 35.) THE PRODUCT AND SANITIZER SOLUTION.
  • Page 28 6. Lifting up with the bag fitment, press the 9. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 29 12. Connect the Syrup Bag Connector to the 15. Once syrup flows consistently from the syrup bag fitment by sliding the Connector Blending Head, press CANCEL ENTRY to Head back, installing the Connector fully complete the procedure. onto the fitment, and then releasing the head to secure the connection.

  • Page 31: Scheduled Maintenance

    2. Rotate the 9-Tube Assembly coupler until it SCHEDULED MAINTENANCE unlocks and remove it from the Blending Head syrup line opening. (See Figure 47.) The following procedures are performed less frequently than daily or as needed. 26050 NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES.
  • Page 32 5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and sanitizer solution during the Clean-In-Place NOTE: THE FOLLOWING CLEAN-IN-PLACE procedure. (See Figure 50.) PROCEDURE (STEPS 8-17) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
  • Page 33 10. Using a spray bottle of approved sanitizer 15. While the Pump Flush procedure is running, solution, spray the syrup bag fitment and perform Steps 8-10 to sanitize the next the Syrup Bag Connector. Allow these Syrup Bag Connector and syrup bag parts to sanitize for at least 1 minute.
  • Page 34 19. Remove the Syrup Line Manifold, Manifold 22. Carefully align the pins of the Syrup Line cap, the Duckbill Check Valve, and Coupler Manifold with the Syrup Line Connector and Body from the sanitizer solution and place insert the end of the 9-Tube Assembly fully on a sanitary tray to air dry.
  • Page 35 25. Remove the small o-ring from the Blending 28. Remove the o-ring from the sanitizer Head. A small tool may be needed to solution and place it on a sanitary tray to remove it from the syrup line opening. (See dry.
  • Page 36 Priming the Syrup System 5. When no additional syrup lines remain, press the WATER / SYRUP FLUSH key to Priming the syrups is necessary when first clean the Blending Head to complete the installing the flavors, after the Clean-In-Place procedure. (See Figure 71.) procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and 26250...
  • Page 37 3. Fill the Sanitizer Tank with approved Cleaning the Spout Adapter sanitizer solution (See Figure 73.) The Spout Adapter does not require daily cleaning under normal operating conditions. Since the fitting is very tight, install the Adapter with the freezer door removed. Therefore, clean only as needed or when disassembling the freezer door for cleaning (approximately every 2 weeks).
  • Page 38 4. Clean the two o-rings and the Spout 7. Lube the black o-rings and install them in Adapter with a small brush and detergent their respective positions on the Spout water, and rinse thoroughly. (See Adapter. (See Figure 80.) Figure 77.) Figure 80 Figure 77 8.
  • Page 39 2. Remove the worn o-ring from the Blending 5. Tilting the Blending Head downward, brush Head. A small tool may be needed to and clean all exposed surfaces and remove the o-ring in the syrup line opening. openings of the Blending Head with (See Figure 82.) detergent water, then rinse thoroughly.
  • Page 40 7. Place only the Blending Head portion in an Miscellaneous Cleaning Procedures approved sanitizer solution, keeping the Drive Motor above the water line. Press The following parts of the FB 80Sa do not WATER / SYRUP FLUSH to sanitize the require daily cleaning.
  • Page 41 Inside of the Cabinet Keypad Mounting Bracket 26144 CLEAN Detergent RINSE Water Figure 91 Figure 92 1. If necessary, disconnect the Syrup Bag 1. Loosen the Mounting Bracket hand screws Connectors from the bags and remove the and remove the main plate. syrup trays for better access.
  • Page 42 Blending Assembly Mounting Bracket Spigot Switch and Switch Bracket ELECTRICAL HAZARD: DO NOT IMMERSE OR USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE SPIGOT SWITCH ASSEMBLY. FAILURE TO COMPLY MAY RESULT IN SERIOUS ELECTRICAL SHOCK. Figure 93 1.
  • Page 43 9-Tube Assembly Syrup Lines Winterizing the Unit ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the FB 80Sa system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 44 4. Repeat Steps 11-14 of the Clean-In-Place Procedure without sanitizer solution in the tank until the syrup lines are empty of sanitizer solution. Then perform Steps 16 and 17 (skip Step 15). 5. With a container under the Blending Head, press the WATER / SYRUP FLUSH key until the sanitizer solution is removed from the sanitizer line.

  • Page 45: Equipment Setup

    1. Ensure that the Spout Adapter has been EQUIPMENT SETUP sanitized according to instructions in the SCHEDULED MAINTENANCE section. NOTE: YOUR HANDS SHOULD BE CLEANED Then lube and install both o-rings in their AND SANITIZED BEFORE YOU PERFORM proper places inside and outside of the THE FOLLOWING PROCEDURES.
  • Page 46 DEPRESSED WHEN THE DRAW HANDLE IS IN THE OPEN POSITION. (See Figure 105.) Figure 103 To activate the Flavor Burst system, a switch must be installed on the freezer draw-handle. Figure 105 Every FB 80Sa system ships with a standard Spigot Switch Assembly common to most freezers.
  • Page 47 4. Clean, rinse and dry the area of the freezer Installing the Keypad and Keypad Mounting to which the Switch or Bracket will be Bracket attached using detergent, water, and single service towels. (See Figure 108.) The Keypad is the control unit for the Flavor ®...
  • Page 48 4. Remove the protective tape from the Connecting the Unit Syrup Line adhesive pad. Attach the Keypad bracket assembly to the desired mounting area. The syrup lines attached at the lower back of Ensure there is enough room between the the cabinet connect the eight bags of syrup to Keypad assembly and the freezer face to the Blending Assembly, with the ninth tube...
  • Page 49 4. Slide the coupler casing over the connection 3. Insert the other end of the sanitizer tube into and screw each coupler nut into each end of the fitting on the Sanitizer Tank. (See the casing. Tighten the coupler nuts to Figure 120.) secure the connection.
  • Page 50 Sanitizing the Blending System 5. Place the 9-Tube Assembly and Manifold cap on a sanitary tray to dry. (See If the Blending Assembly is already assembled, Figure 126.) disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 26189 1. Prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 51 1. Assemble the Mounting Bracket as shown. 4. Install the Mounting Bracket over the Insert the screw through the front bracket, Blending Assembly motor and onto the door then through the spring washer and finally post. Ensure the bracket hangs directly through the back latch bracket.
  • Page 52 7. Uncap the 9-Tube Assembly and insert the 4. Remove the protective adhesive tape from manifold end fully into the Blending Head the Casing and mount the Casing to the syrup line opening. Rotate it until motion area on the freezer. (See Figure 136.) stops to secure.
  • Page 53 Mounting the Accessory Hanging Bracket 5. Mount the Bracket to the desired area on the freezer. (See Figure 142.) The Accessory Hanging Bracket is used to suspend the Blending Assembly and 9-Tube 26182 Assembly while other parts of the system have been removed for cleaning.
  • Page 54 Electrical Connections and Power Up 3. Connect the power cord to the port on the Electronics Board. (See Figure 147.) The electrical connections for the FB 80Sa are located on the Electronics Board at the upper back of the unit. Once the connections have been made and the unit is turned on, the FB 80Sa can remain on during normal operations from day to day.
  • Page 55 Clean-In-Place (CIP) Procedure 3. Select the syrup flavor you wish to use, then place the bag on the table with the fitment Perform the Clean-In-Place procedure as up and remove the dust cap. (See instructed in the SCHEDULED MAINTENANCE Figure 151.) section.
  • Page 56 7. Holding the fitment in place, raise the open 10. Using a spray bottle of approved sanitizer end of the tray and flip the tray right side up. solution, spray the syrup bag fitment and As the tray is set back down, allow the bag the Syrup Bag Connector.
  • Page 57 14. Once syrup flows consistently from the Blending Head, press CANCEL ENTRY. NOTE: THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 15 MINUTES. NOTE: YOU MAY WANT TO PROCEED WITH STEP 15 AS TIME ALLOWS DURING THE PUMP FLUSH FUNCTION IF AN ADDITIONAL FLAVOR NEEDS TO BE INSTALLED.

  • Page 59: Keypad Operations

    WATER / SYRUP FLUSH: Press and release KEYPAD OPERATONS to run sanitizer solution through the Blending Head. It is used to sanitize the Blending Head NOTE: YOUR HANDS SHOULD BE CLEANED and dispensing spout and also to purge the AND SANITIZED BEFORE YOU PERFORM area from any remaining product.
  • Page 60 TIMER: This key activates the Serving Time COMBO TIME ADJUSTMENT: This light Adjustment mode to program the system for indicates the COMBO TIMER key has been small, medium and large serving sizes. selected, entering the mode to adjust the length Adjustments to the serving size timing are also of time a flavor dispenses before switching to made in this mode.
  • Page 61 COUNTER key to exit the mode. The This feature allows the operator to keep count resulting number is the number of servings ® of the servings of Flavor Burst products. The the unit has dispensed since the last time count is always accumulative such as the the counter has been reset (example: 6,253 odometer on an automobile.
  • Page 62 Adjusting the Flavor Level 2. Move the draw handle into the open position to dispense product. (See Figure 168.) ® To produce the best Flavor Burst serving, the flavor output must be adjusted to the proper 26211 ® level. Each Flavor Burst...
  • Page 63 2. Press and hold the SYRUP FLOW key for 5. Draw a serving for each adjusted flavor to three seconds until the SYRUP FLOW determine if the syrup concentration level is ADJUSTMENT light is illuminated. (See acceptable. Repeat this process for any Figure 172.) flavors that need to be adjusted again.
  • Page 64 7. All the numbered key lights 1-8 will be Adjusting Multi-Flavored Timing illuminated after entering the mode and a single adjustment can be made for all eight When using the multi-flavored function (i.e. flavors at once. A single bar will illuminate in when more than one flavor is selected for a the middle of the graph.
  • Page 65 3. To increase the timing (for wider, fewer Setting Serving Size Timing layers), press the “+” key until the correct number of bar graph lights are illuminated. The FB 80Sa keypad has a program functioned (See Figure 181.) into the electronics that signals the operator to cease drawing product at a preset time for each serving size (small, medium, and large).
  • Page 66 2. Press and hold the TIMER key for three 5. Press the TIMER key to exit the mode and seconds until the SERVING TIME lock in the setting. Repeat this process for ADJUSTMENT light is illuminated. (See each serving size (small, medium and large) Figure 185.) until the desired serving time for each size is set.

  • Page 73: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the FB 80Sa are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual. DAILY OPENING PROCEDURES - page 18 •...

  • Page 74: Parts Replacement Schedule

    Spare Parts Kit for easy access. Every 3 Every 6 Part No. Part Description Annually months months FLAVOR BURST COMPONENTS Inspect and replace Minimum ADPT 104R-A Blending Adapter with if necessary O-rings RUB 632 Blending Adapter Lower...

  • Page 75: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online at www.flavorburst.com...

  • Page 76: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Fb 80sa-26

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