Flavor Burst 2S Operation Manual Supplement
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Flavor Burst 2S Operation Manual Supplement

Dual spout expansion base
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Flavor Burst
®
Dual Spout Expansion Base-2S
- Operations Manual Supplement
Models:
CTP BASE SS-2S
CTP BASE BLD-2S
CTP BASE BEV-2S
CTP BASE FCB-2S
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
This supplement is not a full operations manual. It does not contain complete
information on installing and maintaining your new system. The purpose of this manual
supplement is to provide you with additional information and instruction, such as diagrams
and part lists, which are either not included or are different from what is shown in the standard
manual. Read through these installation and maintenance instructions first and then refer to
your standard manual for the rest of the instructions. Be sure to also refer to your standard
model to get complete information needed for your system.
In some cases, you may need to use two standard manuals along with this supplement
manual. If your existing system stripes soft serve product and this BASE-2S system blends
frozen beverage product with flavor, use both the CTP 80SS manual and the CTP 80BEV
manual for installation and maintenance instructions for each side of the system.
All manuals and supplements are available on
©2017 Flavor Burst Company
All Rights Reserved
PLEASE READ FIRST!
Printed in October
www.flavorburst.com
The United States of America
Printed in

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Summary of Contents for Flavor Burst 2S

  • Page 1 In some cases, you may need to use two standard manuals along with this supplement manual. If your existing system stripes soft serve product and this BASE-2S system blends frozen beverage product with flavor, use both the CTP 80SS manual and the CTP 80BEV manual for installation and maintenance instructions for each side of the system.
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  • Page 3: Table Of Contents

    Power Connections and Power Up……………………………………….…..…53 Installing Flavors and Priming Syrup Lines – Notes.……………...……...…..…53 Color Touch Panel Overview - Notes……………..…………………………..……...…56 Color Touch Panel Setup – Notes………………..……..…..……...……………….56 Testing the Drive Motor and Switch Connections……..…..……...……………….57 Testing the BASE-2S System – Notes...…….…..…………………………...…..57 Ordering/Service Information…………….…….…...…………………..………..…..59...

  • Page 4: Fcc Id

    FCC ID 必须要加的警告语: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    DO NOT operate the system with larger standard manual(s) included with your system.* fuses than specified on the system data label. The CTP Base-2S unit is an add-on system that Failure to follow this instruction may result in uses your existing Flavor Burst Color Touch electrocution or damage to the machine.

  • Page 6: Environmental Notices

    NOTE: Operations Manual subject to NOTE: Cleaning and user maintenance change. Contact your local distributor for most shall not be made by children without recent updates concerning the Base-2S supervision. system. NOTE: Operate unit under normal ambient temperatures between 60 and 80 degrees Fahrenheit.
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  • Page 8: Parts Identification/Function

    Connects the external rotor cable to the electronics board. ELE 930 INTERNAL ROTOR CABLE *1 for BASE SS-2S, BASE BLD-2S, & BASE BEV-2S systems. **0 for BASE FCB-2S systems. FOR “SS”, “BLD” & “BEV” SYSTEMS: Connects the drive motor to the cabinet.
  • Page 9 SPARE PARTS KIT 12-2 SPR 5800BLD *1 for BASE BLD-2S systems. TOUCHSCREEN FLAVOR BLEND **0 for BASE SS-2S, BASE BEV-2S & BASE FCB- 2S systems. OR… FOR “BEV” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT 12-3 SPR 5800BEV *1 for BASE BEV-2S systems.
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  • Page 11 General System Overview 26001 “FCB” SYSTEMS “BEV” SYSTEMS “BLD” SYSTEMS “SS” SYSTEMS “SS” AND “BLD” SYSTEMS 10-1 “SS” AND “BLD” SYSTEMS “BEV” AND “FCB” SYSTEMS 10-1 “SS” AND “BLD” SYSTEMS “SS” SYSTEMS 12-1 “BLD” SYSTEMS 12-2 12-3 “BEV” SYSTEMS 12-4 “FCB”...
  • Page 12 FOR “SS” & “BLD” SYSTEMS: Transports SYRUP BAG CONNECTOR syrup from the bag to the pumps. SYR 944 ASSEMBLY *8 for BASE SS-2S & BASE BLD-2S systems. **0 for BASE BEV-2S & BASE FCB-2S systems. OR… FOR “BEV” & “FCB” SYSTEMS: Transports SYRUP BAG CONNECTOR syrup from the bag to the pumps.
  • Page 13 20-1 SYR 307 PERISTALTIC SYRUP PUMP *8 for BASE SS-2S & BASE BLD-2S systems. **0 for BASE BEV-2S & BASE FCB-2S systems. OR… FOR “BEV” & “FCB” SYSTEMS: Transports syrup from the bag to the pumps.
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  • Page 15 Cabinet “BEV” & “FCB” 26002 SYSTEMS “SS” & “BLD” SYSTEMS See Figure 7 Electronic Parts and Connections “FCB” SYSTEMS “BEV” SYSTEMS “SS” AND “BEV” SYSTEMS “SS” & “BLD” 20-1 SYSTEMS “BEV” & “FCB” 20-2 SYSTEMS (**PART USED WHEN CONNECTING BASE UNIT TO EXISTING DELUXE OR INTEGRATED SYSTEM) Figure 2...
  • Page 16 FOR “SS” SYSTEMS: Injects syrups into the INJECTOR ASSEMBLY WITH SYRUP product. INJ 424TS LINES, ADAPTER, & BRACKET *1 for BASE SS-2S systems. **0 for all other systems. Connects flavor line to inject syrups into INJ 422 INJECTOR HEAD ASSEMBLY product.
  • Page 17 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 18 FOR “BLD” SYSTEMS: Blends syrups into FLAVOR BLEND BLENDING the product. INJ 424VBLD ASSEMBLY WITH SYRUP LINES, *1 for BASE BLD-2S systems. ADAPTER, & BRACKET **0 for all other systems. SPOUT ADAPTER WITH TAB AND O- ADPT 101TA Attaches Blending Assembly to freezer door.
  • Page 19 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SUSPENSION BRACKET MIS 3143 Secures Blending Assembly to freezer door. ASSEMBLY FAS 2107 BLENDING BRACKET KNOB 1 ea. Secures the two bracket pieces. Attaches to freezer door bolts to hang MIS 3143A SUSPENSION BRACKET PART A 1 ea.
  • Page 20 FOR “BEV” SYSTEMS: Blends syrups into VERTICAL BLENDING ASSEMBLY the product. INJ 424VTS WITH SYRUP LINES, ADAPTER, & *1 for BASE BEV-2S systems. BRACKET **0 for all other systems. Connects flavor line to inject syrups into INJ 422 BLENDING HEAD ASSEMBLY 1 ea.
  • Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 22 FUNCTION FOR “FBC” SYSTEMS: Dispenses product ADPT MODIFIED FCB FREEZER SPOUT blended with syrups. TY80S-FCB ASSEMBLY *1 for BASE FCB-2S systems. **0 for all other systems. MODIFIED DOOR SPOUT FCB 112 Dispenses product mixed with flavorings. ASSEMBLY RUB 652-RSS SMALLER SYRUP PORT O-RING 1 ea.
  • Page 23 “FCB” Door Spout Assembly and Related Parts 26003C FOR “FCB” SYSTEMS Figure 3D...
  • Page 24 DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Transports syrup from bag to pumps. SOFT SERVE SYRUP PUMP *8 for BASE SS-2S & BASE BLD-2S SYSTEM systems. **0 for BASE BEV-2S & BASE FCB-2S systems. SOFT SERVE SYRUP PUMP Pumps syrup from bags to flavor lines.
  • Page 25 Soft Serve Syrup Pump and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Transports syrup from bags to flavor SYR 927 INTERNAL 9-TUBE ASSEMBLY 9-Tube Assembly. SYR 901 6' 9-TUBE ASSEMBLY TUBE Brings syrup from pump to Injector Head. Connects flavor lines to the internal ROT 511 LINE COUPLER NUT...
  • Page 26 PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Transports syrup from bag to pumps. BEVERAGE SYRUP PUMP *8 for BASE BEV-2S & BASE FCB-2S SYSTEM systems. **0 for BASE SS-2S & BASE BLD-2S systems. SHAKE SYRUP PUMP Pumps syrup from bags to flavor lines.
  • Page 27 Beverage Syrup Pump and Related Parts FOR “BEV” & “FCB” SYSTEMS 26004B Figure 4B...
  • Page 28 Sanitizer Pump and Related Parts (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION MIS 3028- SANITIZER FLUSH TUBE FOR SOFT SERVE SYSTEMS: Flushes ASSEMBLY – SOFT SERVE flavor lines with sanitizer when attached. FIX 1054 FLAVOR LINE FLUSH FITMENT 1 ea.
  • Page 29 Sanitizer Pump and Related Parts 26005 FOR “FCB” FOR “SS” FOR “BEV” (TO PUMP HARNESS EXTENSION) SYSTEMS SYSTEMS SYSTEMS (TO 9-TUBE ASSEMBLY LEAD) (SPLICE INTO THE OTHER SANITIZER TANK LINE) (**PART USED WHEN CONNECTING BASE UNIT TO EXISTING DELUXE OR INTEGRATED SYSTEM) Figure 6...
  • Page 30 FOR “SS”, “BLD” & “BEV” SYSTEMS: Connects the external rotor cable to the electronics board. ELE 930 INTERNAL ROTOR CABLE *1 for BASE SS-2S, BASE BLD-2S, & BASE BEV- 2S systems. **0 for BASE FCB-2S systems. FOR “SS”, “BLD” & “BEV” SYSTEMS: Connects the drive motor to the cabinet.
  • Page 31 Electronic Parts and Connections 26006 “SS” & “BEV” SYSTEMS 16-1 16-2 “BLD” SYSTEMS (Connects to the Electronics Board on your Flavor Burst System) Figure 7...
  • Page 32 FOR “SS” SYSTEMS: Houses extra spare parts and wear items. SPR 5800A SPARE PARTS KIT – SOFT SERVE *1 for BASE SS-2S systems. **0 for BASE BLD-2S, BASE BEV-2S, & BASE FCB-2S systems. CW 137 DRIVE MOTOR GEAR Turns gear box gears, powered by the motor.
  • Page 33 SPARE PARTS KIT – SOFT SERVE SPR 5800BLD *1 for BASE BLD-2S systems. BLEND **0 for BASE SS-2S, BASE BEV-2S, & BASE FCB-2S systems. Turns the gear box gears, powered by the CW 137 DRIVE MOTOR GEAR drive motor.
  • Page 34 SPARE PARTS KIT – SPR 5800BEV *1 for BASE BEV-2S systems. TOUCHSCREEN BEVERAGE **0 for BASE SS-2S, BASE BEV-2S, & BASE FCB-2S systems. ELE 444 1 AMP, 1 1/4" SLOW BLOW FUSE System overload protection. Provided to attach switch to freezer or mount...
  • Page 35 FOR “FCB” SYSTEMS: Houses extra spare parts and wear items. SPR 5800FCB SPARE PARTS KIT FOR FCB *1 for BASE FCB-2S systems. **0 for BASE SS-2S, BASE BLD-2S, & BASE BEV-2S systems. ELE 444 1 AMP, 1 1/4" SLOW BLOW FUSE System overload protection.
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  • Page 37: Daily Opening, Daily Closing, Scheduled Maintenance - Notes

    NOTE: INSPECT ALL WEAR ITEMS AND REPLACE IF NECESSARY. Daily Opening, Daily Closing, Scheduled Maintenance - Notes Adding a BASE-2S system means that you will have two flavoring assemblies to clean and sanitize during your regular maintenance schedule. While the “FCB” spout assembly is distinct, the flavoring assemblies for “SS”,...

  • Page 38: Comparing The Injector And Blending Assemblies

    Comparing the Injector and Blending 2. T he Gear Cartridge is the part that Assemblies combines the flavoring with the product. Each one is designed to mix the flavoring with a specific product. Be sure to install 26100 the correct cartridge with its assembly for best results.
  • Page 39 3. The difference between the Drive Motors is 4. The soft serve and blend assemblies each in the speed of the motor and the direction come with two spout adapters, which fit the motor turns the small white gear at the most soft serve freezers.
  • Page 40 5. The lower o-rings of all three adapters are all the same – RUB 632. The beverage adapter comes with an additional o-ring that fits inside the adapter along the top. It is noticeably larger than the lower o-ring. SS & BLD Soft Serve &...

  • Page 41: Replacing The Syrup Flavors - Notes

    REPLACING THE SYRUP FLAVORS - different kinds of soft serve syrup. One NOTES (Flavor Burst) is formulated to stripe the soft serve and is compatible with the “SS” model NOTE: BE SURE TO PLACE A CONTAINER systems. The flavor part numbers for these UNDER THE INJECTOR HEAD TO CATCH syrups either end in a number or “SEA”.
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  • Page 43: Equipment Setup

    EQUIPMENT SETUP Installing the Spout Adapters - Notes 1. The soft serve and blend assemblies each NOTE: YOUR HANDS SHOULD BE CLEANED come with two spout adapters, which fit AND SANITIZED BEFORE YOU PERFORM most soft serve freezers. The frozen THE FOLLOWING PROCEDURES.

  • Page 44: Installing The Touch Panel And Mounting Bracket - Notes

    MIS 3214 panel and bracket for a two-spout setup. 1. Touch Panel Mounting Bracket Options: Your BASE-2S unit does not come with its own Color Touch Panel or mounting bracket since it uses the panel and bracket on your existing system. Since you are converting...

  • Page 45: Installing The Spigot Switches - Notes

    Installing the Spigot Switches - Notes Installing the Sanitizer Line – External Tank The spigot switch of your BASE-2S system will Follow these instructions when connecting the connect to your existing Color Touch Panel. sanitizer line to an external sanitizer tank. If...

  • Page 46: Installing The Sanitizer Line - Internal Tank

    4. Insert the BASE-2S sanitizer line into the Installing the Sanitizer Line – Internal Tank remaining T-Connector opening. Follow these instructions when connecting the 26386 sanitizer line to an internal sanitizer tank. These tanks are located inside a cabinet, such as a Deluxe or Integrated cabinet.
  • Page 47 4. Attach the BASE-2S sanitizer line to the 7. Insert the sanitizer line from the pump remaining T-Connector opening. through the bushing. 26396 26393 5. If you are working with an Integrated unit, 8. Return the cabinet panel(s) to the unit.

  • Page 48: Connecting The Pump Harness Cable & Internal Rotor Cable

    Flavor Burst cabinet. pump harness cable and snap it into the slotted hole on the cabinet panel. 1. Remove the cap of your standard Flavor 26371 Burst cabinet. 26367 6. If you have a BASE FCB-2S model, go to Step 11.
  • Page 49 7. If you have a BASE SS-2S, BASE BLD-2S 10. Connect the rotor cable to the or BASE BEV-2S, you will need to connect “PWRCONN5” or “BANK D” on the an internal rotor cable to the electronics Electronics Board, next to the base unit’s board.

  • Page 50: Connecting To A Deluxe Cabinet

    NOTE: TAKE CARE WITH THE slotted hole on the plate. ELECTRONICS CONNECTIONS. 26378 3. Remove the plug from the unused slotted hole of the plate. 26375 7. If you have a BASE FCB-2S model, go to Step 12.
  • Page 51 8. If you have a BASE SS-2S, BASE BLD-2S 11. Connect the rotor cable to the or BASE BEV-2S, you will need to connect “PWRCONN5” or “BANK D” on the an internal rotor cable to the electronics Electronics Board, next to the base unit’s board.

  • Page 52: Connecting To An Integrated Cabinet

    CONNECTIONS WHEN REMOVING THE connection to the outside of the plate. Use PLATE. the nut ring to secure it from the inside of the plate. 26229 3. If you have a BASE FCB-2S model, go to Step 8.
  • Page 53 7. Connect the rotor cable to the 11. Wrap the open-close bushing over the “PWRCONN5” or “BANK D” on the pump harness cable and snap it into the Electronics Board, near the top. slotted hole on the plate. 26388 26253 12.

  • Page 54: Power Connections And Power Up

    Notes All the cable and power connections should be installed at the back of your standard Flavor Each flavor for the Base-2S system is stored Burst cabinet. Once the cables have been inside a numbered syrup tray within the system attached and the unit is turned on, the unit can cabinet.
  • Page 55 3. Frozen Beverage Syrups: These syrups have a “BEV” suffix to the part numbers, such as FLA 002BEV. Frozen Beverage syrups are compatible with “BEV” model systems and most frozen beverage products. These products include shakes, slushes, frozen carbonated beverages, frozen cocktails, smoothies, and the JavaLatte frozen coffee mix.
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  • Page 57: Color Touch Panel Overview - Notes

    The Color Touch Panel The BASE-2S system is simple to use with the Manual will take you through all the steps you Touch Panel selection of flavors. The main need to finish setting up your new system.

  • Page 58: Testing The Drive Motor And Switch Connections

    NOTE: THE FCB FLAVORING ASSEMBLY DOES NOT HAVE A MOTOR. SELECT A FLAVOR AND DRAW A SERVING TO Testing the BASE-2S System - Notes DETERMINE IF THE SWITCH AND FLAVOR LINES ARE CONNECTED TO THE SPOUT Once the system is enabled to dispense flavors YOU ARE DRAWING FROM.
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  • Page 60: Ordering/Service Information

    For more information, contact your local authorized Flavor Burst ® distributor. Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp base ss-2sCtp base bld-2sCtp base bev-2sCtp base fcb-2s

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