Flavor Burst CTP 80SS-INT-2S Operation Manual Supplement

Integrated-2s cabinet compatible with c20600-wfb cart and c20600-wkn cart
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Flavor Burst
Integrated-2S Cabinet
Compatible with C20600-WFB Cart
and C20600-WKN Cart
- Operations Manual Supplement
Models: CTP 80SS-INT-2S
CTP 80BLD-INT-2S
CTP 80BEV-INT-2S
CTP 80FCB-INT-2S
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our
website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact
one of our qualified distributors.
This supplement is not a full operations manual. It does not contain complete
information on installing and maintaining your new system. The purpose of
this manual supplement is to provide you with additional information and
instruction, such as diagrams and part lists, which are either not included or
are different from what is shown in the standard manual. Read through these
installation and maintenance instructions first and then refer to your standard
manual for the rest of the instructions. Be sure to also refer to your standard
model to get complete information needed for your system.
All manuals and supplements are available on
©2015 Flavor Burst Company
All Rights Reserved
PLEASE READ FIRST!
Printed in September
www.flavorburst.com
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 80SS-INT-2S

  • Page 1 ® Flavor Burst Integrated-2S Cabinet Compatible with C20600-WFB Cart and C20600-WKN Cart - Operations Manual Supplement Models: CTP 80SS-INT-2S CTP 80BLD-INT-2S CTP 80BEV-INT-2S CTP 80FCB-INT-2S Manufactured by Flavor Burst Company 499 Commerce Drive Danville, IN 46122 For general information and to locate a...
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  • Page 3: Table Of Contents

    TABLE OF CONTENTS FCC ID……………………………...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Equipment Setup……………………………………………………...…..……….……..….38 Installing the Integrated-2S Cabinet, Unit Syrup Line and Pump Harness Cable ..…38 Filling the Sanitizer Tank………………………………………….……………..…43 EQUIPMENT SETUP – Continued……………………………………………..…44 Other Important Information…………….…….…...……………………..…...……..…..44 Ordering/Service Information…………….…….…...………………………...……..…..45...
  • Page 4: Fcc Id

    FCC ID 必须要加的警告语: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
  • Page 5: Introduction

    Failure to follow this instruction may result in very simple. Select a flavor from the Touch electrocution or damage to the machine. Panel and draw the product. The Flavor Burst Consult your electrician. system will automatically flavor the product at the spout.
  • Page 6: Environmental Notices

    HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
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  • Page 8: Parts Identification/Function

    General Cabinet Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY WITH ELE 905A Flavor Burst unit command center. BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. FOR “SS” SYSTEMS: Injects syrups into the product.
  • Page 9 “tip test” with the cart. ITEM PART NO. DESCRIPTION QTY. FUNCTION TAYLOR Houses the Flavor Burst Integrated TAYLOR MOBILE CART C20600-WFB Cabinet unit. Sold separately. TAYLOR Houses the Flavor Burst Integrated TAYLOR MOBILE CART - SHORT C20600-WKN Cabinet unit.
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  • Page 11 General Cabinet Overview 26000 “FCB” SYSTEMS “BEV” SYSTEMS “BLD” SYSTEMS “SS” SYSTEMS “SS” AND “BLD” “SS” AND SYSTEMS “BLD” SYSTEMS “SS” & “BLD” “BEV” & “FCB” SYSTEMS SYSTEMS “SS” SYSTEMS 13-1 “BLD” SYSTEMS 13-2 13-3 “BEV” SYSTEMS 13-4 “FCB” SYSTEMS Figure 1...
  • Page 12 Integrated-2S Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects and secures the side and CAB 457 PANEL STABILIZER BRACKET interior panels of the internal cabinet. CAB 404L LEFT SIDE CABINET PANEL Holds left side syrup rails. CAB 404R RIGHT SIDE CABINET PANEL Holds right side syrup rails.
  • Page 13 Integrated-2S Cabinet – (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Pumps PERISTALTIC SYRUP PUMP – syrup from flavor bags into flavor lines 19-1 SYR 307 SOFT SERVE *8 for 80SS & 80BLD systems. **0 for 80BEV & 80FCB systems. OR…...
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  • Page 15 Integrated-2S Cabinet (See Figure 2) 26001 “SS” & “BLD” SYSTEMS See Figure 7 “BEV” & “FCB” Electronics Parts SYSTEMS and Connections 10-1 10-2 17-1 17-2 12-1 “SS” & “BLD” MODELS 12-2 “BEV” MODELS 12-3 “FCB” MODELS Figure 2...
  • Page 16 “SS” Injector Assembly and Related Parts (See Figure 3A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the INJECTOR ASSEMBLY WITH SYRUP product. INJ 424TS LINES, ADAPTER, & BRACKET *1 for 80SS systems. **0 for 80BEV, 80BLD, & 80FCB systems. Connects flavor line to inject syrups into INJ 422 INJECTOR HEAD ASSEMBLY...
  • Page 17 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 18 “BLD” Blending Assembly and Related Parts (See Figure 3B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into FLAVOR BLEND BLENDING the product. INJ 424VBLD ASSEMBLY WITH SYRUP LINES, *1 for 80BLD systems. ADAPTER, & BRACKET **0 for 80SS, 80BEV, & 80FCB systems. ADPT 101A BLENDING ADAPTER W/ O-RINGS Attaches Blending Assembly to freezer door.
  • Page 19 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION MIS 3143 SUSPENSION BRACKET ASSEMBLY Secures Blending Assembly to freezer door. FAS 2107 BLENDING BRACKET KNOB 1 ea. Secures the two bracket pieces. Attaches to freezer door bolts to hang MIS 3143A SUSPENSION BRACKET PART A 1 ea.
  • Page 20 “BEV” Blending Assembly and Related Parts (See Figure 3C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into VERTICAL BLENDING ASSEMBLY the product. INJ 424VTS WITH SYRUP LINES, ADAPTER, & *1 for 80BEV systems. BRACKET **0 for 80SS, 80BLD, & 80FCB systems. Connects flavor line to inject syrups into INJ 422 BLENDING HEAD ASSEMBLY...
  • Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 22 “FCB” Door Spout Assembly and Related Parts (See Figure 3D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FBC” SYSTEMS: Dispenses product ADPT MODIFIED FCB FREEZER SPOUT blended with syrups. TY80S-FCB ASSEMBLY *1 for 80FCB systems. **0 for 80SS, 80BEV, & 80BLD systems. MODIFIED DOOR SPOUT FCB 112 Dispenses product mixed with flavorings.
  • Page 23 “FCB” Door Spout Assembly and Related Parts 26003D FOR “FCB” SYSTEMS Figure 3D...
  • Page 24 Soft Serve Syrup Pump and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Pumps SOFT SERVE SYRUP PUMP syrup from flavor bags into flavor lines. SYSTEM *8 for 80SS & 80BLD, systems. **0 for 80BEV &...
  • Page 25 Beverage Syrup Pump and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Pumps BEVERAGE SYRUP PUMP syrup from flavor bags to flavor lines. SYSTEM *8 for 80BEV & 80FCB systems. **0 for 80SS & 80BLD, systems SHAKE SYRUP PUMP 1 ea.
  • Page 26 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” and “BLD” SYSTEMS: Flushes MIS 3028- SANITIZER FLUSH TUBE flavor lines with sanitizer when attached. ASSEMBLY – SOFT SERVE INT *1 for 80SS & 80BLD systems. **0 for 80BEV &...
  • Page 27 Sanitizer Pump and Related Parts (Continued) 26005 “SS” & “BLD” “BEV’ MODELS “FCB” MODELS MODELS TO SANITIZER TANK TO 9-TUBE LEAD TO SANITIZER TANK Figure 5...
  • Page 28 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION Transports syrup from bags to the 9-Tube SYR 927 INTERNAL 9-TUBE ASSEMBLY Assembly. Transports syrup and sanitizer from SYR 900 4' 9-TUBE ASSEMBLY TUBES 9 ea.
  • Page 29 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing 26008 PUMPS Figure 6...
  • Page 30 Electronic Parts and Connections (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION FLAVOR 10 COLOR TOUCH PANEL ELE 905 Control system for the unit. FOR “SS” & “BLD” SYSTEMS: Secures the TOUCH PANEL MOUNTING BRACKET Touch Panel to the freezer. MIS 3214 ASSEMBLY *1 for 80SS &...
  • Page 31 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FCB” SYSTEMS: Activates the syrup pumps when draw handle is activated. ELE 530 FCB SPIGOT SWITCH ASSEMBLY KIT *1 for 80FCB systems. 0 for 80SS, 80BLD, & 80BEV systems. MIS 3179 FCB MAGNETIC ACTUATOR PIN 1 ea.
  • Page 32 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Conceals and protects the Touch Panel TOUCH PANEL CABLE CASING MIS 3026S cable, as well as attaches it to the freezer. MIS 3069 OPEN/CLOSED BUSHING Strain relief for sanitizer tube. Secures the Electronics Board and its CAB 301 CABINET ELECTRONICS PANEL...
  • Page 33 Electronic Parts and Connections 26006 14-1 14-2 Figure 7...
  • Page 34 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare parts and wear items. SPR 5800A SPARE PARTS KIT – SOFT SERVE *1 for 80SS systems. **0 for 80BLD, 80BEV, & 80FCB systems. CW 137 DRIVE MOTOR GEAR Turns gear box gears, powered by the motor.
  • Page 35 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Houses extra spare SPARE PARTS KIT – SOFT SERVE parts and wear items. SPR 5800BLD BLEND *1 for 80BLD systems. **0 for 80SS, 80BEV, & 80FCB systems. Turns the gear box gears, powered by the CW 137 DRIVE MOTOR GEAR...
  • Page 36 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare SPARE PARTS KIT – parts and wear items. SPR 5800BEV TOUCHSCREEN BEVERAGE *1 for 80BEV systems. **0 for 80SS, 80BLD, & 80FCB systems. ELE 444 1 AMP, 1 1/4"...
  • Page 37 “FCB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FCB” SYSTEMS: Houses extra spare parts and wear items. SPR 5800FCB SPARE PARTS KIT FOR FCB *1 for 80FCB systems. **0 for 80SS, 80BEV, & 80BLD systems. ELE 444 1 AMP, 1 1/4"...
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  • Page 39: Equipment Setup

    CONTACT YOUR LOCAL DISTRIBUTOR FOR Otherwise, follow the instructions below to set RECOMMENDED SUPPLIES. up the Flavor Burst cabinet and connections. NOTE: USE AN APPROVED CLEANER AND Ensure the inside of the C206 mobile cart is SANITIZER FOR THE FOLLOWING clean and ready for installation.
  • Page 40 26403 provided. 26406 5. Angle the Flavor Burst cabinet inside the Taylor cabinet, taking care not to pinch or 9. Lead the pump harness cable up through damage the tubing and pump wires.
  • Page 41 11. Ensure the 9-hole gasket is placed between the Lead and the 9-Tube Assembly coupler DO NOT PLACE THE 9-TUBE pins. The gasket must be in place to seal ASSEMBLY AND LEAD CONNECTION the connection and prevent leakage. ABOVE THE SHELF. IF THE CONNECTION BECOMES LOOSE OR IF THE SEAL 26232 BECOMES WORN OVER TIME, LEAKAGE...
  • Page 42 18. Open the front door and slide each tray out 22. Remove the protective adhesive tape from and in to ensure each one can be fully the casing and slide it up the tubes until it removed. Do the same for the Sanitizer can be placed comfortably inside the Tank.
  • Page 43 25. Locate the ethernet cable on the inside of 29. Install the plastic plug into the other hole on the Taylor back panel. It is a thick black the modified Taylor panel. cable with an ethernet jack. Connect it to 26414 the ethernet port on electronics board, located at the middle top edge of the board.
  • Page 44: Filling The Sanitizer Tank

    Sanitizer Tank. The tank system delivers solution to specific areas of the ® Flavor Burst system such as the spout assembly and syrup lines during certain functions. In order to utilize these clean-in- place functions, keep an adequate supply of 4.
  • Page 45: Equipment Setup - Continued

    OTHER IMPORTANT INFORMATION EQUIPMENT SETUP – Continued Consult your standard manual for important Continue with the EQUIPMENT SETUP information and instructions on these topics: instructions in your standard operations manual(s). For systems flavoring two different  Daily Opening Procedures product types, refer to each type of manual for setup on that freezer.
  • Page 46: Ordering/Service Information

    For more information, contact your local ® authorized Flavor Burst distributor. Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp 80bld-int-2sCtp 80bev-int-2sCtp 80fcb-int-2s

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