Flavor Burst CTP 80BEV Equipment, Maintenance And Operations Manual
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Flavor Burst CTP 80BEV Equipment, Maintenance And Operations Manual

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Flavor Burst
®
Frozen Beverage System
Model CTP 80BEV
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every CTP 80BEV system, located inside the CTP
80BEV unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
your local authorized Flavor Burst
©2021 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in September
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 80BEV

  • Page 1 Warranty An installation and warranty form is provided with every CTP 80BEV system, located inside the CTP 80BEV unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS FCC Conformity Statement..…...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Daily Opening Procedures……..………………………….…….…..…….………..……...26 Sanitizing the Blending System………………………….….………………..…...…26 Assembling the Blending Assembly………………...…..………………………...…27 Installing the Blending System………………………………….……….……...…...28 Other items to check during opening procedures……………………………….…29 Daily Closing Procedures………………………………………….……………….………30 Removing the Blending System………………………………..……………...…...30 Disassembling the Blending Assembly………………..……………………….……31 Sanitizing the Blending System…………………………………..……………...…..31 Replacing the Syrup Flavors…………...…………………………..…….………...……...34...
  • Page 3 Power Connections and Power Up……………………………………….…..…62 Installing Flavors and Priming Syrup Lines………………………...……….…..…63 Color Touch Panel Overview.…….………………..…………………………..……...…66 Quick Reference Guide for Color Touch Panel Setup..…..……...…….….……….66 Testing the CTP 80BEV System………..…….………………………..…..…..…67 Directory of Cleaning Procedures……………………………...………………..…….….72 Parts Replacement Schedule………...………………….………………..….……………73 Recommended Maintenance Items Replacement Schedule………………..…..…74 Alternate Parts and Kits by Freezer Model……………………………...……...…..….74...

  • Page 4: Fcc Conformity Statement

    FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    Failure to follow this practices in your daily operating routine. instruction may result in electrocution. The CTP 80BEV series system is an add-on to DO NOT operate the system with larger a frozen beverage freezer designed to blend concentrated flavorings throughout frozen fuses than specified on the system data label.

  • Page 6: Environmental Notices

    NOTE: Operations Manual subject to exposed to freezing temperatures. change. Contact your local distributor for most recent updates concerning the CTP 80BEV unit. ENVIRONMENTAL NOTICES If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive for Waste Electric/Electronic Goods (WEEE) as well as other similar legislation in affect after August 13, 2005.
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  • Page 8: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY WITH ELE 906A Flavor Burst unit command center. BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424VTS VERTICAL BLENDING ASSEMBLY Blends syrups into the product.
  • Page 9 General System Overview Figure 1...
  • Page 10 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Control system for the unit. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, secures FAS 2024 8-32 X 1/4 PAN HEAD sides.
  • Page 11 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Provides spacing between cabinet base and RUB 618 RUBBER BUMPER WITH WASHER table. Attaches to screw and holds rubber bumper FAS 2035 8-32 NUTS - EXT. LOCK WASHER in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper.
  • Page 12 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION VERTICAL BLENDING ASSEMBLY INJ 424VTS WITH SYRUP LINES, ADAPTER, & Transports and blends syrup into product. BRACKET VERTICAL SHAKE BLENDING Connects flavor line to inject syrups into INJ 422VS HEAD ASSEMBLY product.
  • Page 13 Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION BLENDING ASSEMBLY - NO INJ 323TS Powers Blending system. HEAD HIGH SPEED BLENDING 10A INJ 330HSB 1 ea. Supplies power to Motor which turns gears. MOTOR ASSEMBLY BLENDING GEARBOX Gears turn Gear Cartridge for even syrup 10B INJ 331 1 ea.
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  • Page 15 Blending Assembly and Related Parts Figure 3...
  • Page 16 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. PERISTALTIC SYRUP PUMP - Pumps syrup from flavor bags into flavor SYR 926 1 ea. SHAKE lines.
  • Page 17 Syrup Pump and Related Parts Figure 4...
  • Page 18 CLEAR TUBING Transports sanitizer to Pump Flush Adapter. Holds sanitizer solution and delivers it to the SAN 740 SANITIZER TANK ASSEMBLY Flavor Burst cabinet and Blending Assembly. 12A SAN 701 SANITIZER TANK 1 ea. Holds sanitizer solution. HAND PUMP ASSEMBLY-FLUTED 12B SAN 734 1 ea.
  • Page 19 Sanitizer Pump and Related Parts Figure 5...
  • Page 20 8-32 X 1/2" PAN HEAD Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. Provides a power connection to the outside ELE 485CTP 120V POWER ENTRANCE MODULE of the cabinet.
  • Page 21 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects the external rotor cable to the ELE 930 INTERNAL ROTOR CABLE electronics board. FAS 2008 4-40 X 3/8" PAN HEAD SCREW Attaches the ethernet plate to the panel. MIS 3216 CLOSURE PLUG 5/8 INCH Closes up extra opening in the base panel.
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  • Page 23 Electronic Parts and Connections Figure 6...
  • Page 24 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SPR 5800BEV Houses extra spare parts and wear items. TOUCHSCREEN BEVERAGE ELE 510 DRAW SWITCH ASSEMBLY Activates Blending Assembly. RUB 601 9-POS DUCKBILL CHECK VALVE Provides sealed cavity to prevent leakage.
  • Page 25 Spare Parts Kit Figure 7...
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  • Page 27: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM 26067 THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 28: Assembling The Blending Assembly

    6. The following do not need to be sanitized on 2. Install the Blending Head onto the Gear Box a daily basis as part of the daily opening and rotate off-center to secure. procedures. However, inspect these areas 26024 and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: ...

  • Page 29: Installing The Blending System

    Installing the Blending System 5. Ensure that the Blending Assembly is level horizontally and make any adjustments to 1. Ensure the o-rings are installed on the spout the suspension bracket as needed using the adapter. Snap the adapter onto the freezer adjustment hand knob.

  • Page 30: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to check on the Flavor Burst system during ® opening procedures. These areas should be checked and adjusted if necessary.

  • Page 31: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Blending Head syrup line opening. NOTE: YOUR HANDS SHOULD BE CLEANED 26050 AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.

  • Page 32: Disassembling The Blending Assembly

    6. Remove the spout adapter from the freezer Disassembling the Blending Assembly head. Since the fitting can be tight, you may need to use a flat tool to gently pry the 1. Rotate the Drive Motor to unlock and adapter from the door spout. remove the Drive Motor from the Gear Box.

  • Page 33: Sanitizing The Blending System

    Sanitizing the Blending System 5. When the Gear Box has soaked for at least 5 minutes, brush and clean all exposed 1. Prepare detergent water by mixing several surfaces and openings with warm detergent drops of Dawn dish soap with a gallon of water and rinse thoroughly with warm water ®...
  • Page 34 8. Remove each part from the sanitizer 12. Clean, rinse and dry the surfaces of the solution. Place the items on a sanitary tray Drive Motor and exposed surfaces of the to air dry. cabinet using warm detergent water, warm water (108°F / 42°C), and single service 26067 towels.

  • Page 35: Replacing The Syrup Flavors

    NOTE: INSPECT ALL WEAR ITEMS AND REPLACE IF NECESSARY. 5. Press and hold the center logo on the Touch Panel to access the Flavor Burst Each syrup flavor is stored inside a numbered Maintenance Menu. If the screen asks for a tray (1-8) within the system cabinet.
  • Page 36 7. Press the flavor of the line to be flushed and 11. Lifting up with the bag fitment, press the follow the instructions outlined on the Touch center pin of the bag fitment valve and Panel screen to flush the syrup line. gently press on the bag to release any excess air.
  • Page 37 15. Once the flushing process has completed, 19. Repeat Steps 3-18 for any additional flavors disconnect Pump Flush nozzle from the that are being changed out. syrup bag connector. Return the Pump Flush Adapter to its place in the cabinet. 20.
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  • Page 39: Scheduled Maintenance

    NOTE: OPERATE UNIT UNDER NORMAL AMBIENT TEMPERATURES BETWEEN 60 AND 80 DEGREES FAHRENHEIT. UNIT SHOULD NEVER BE EXPOSED TO NOTE: SOME FLAVOR BURST SYSTEMS FREEZING TEMPERATURES. HAVE A SMALLER SANITIZER TANK. IF YOUR TANK RUNS OUT OF SOLUTION DURING THE CIP PROCESS, REFILL IT...
  • Page 40 4. Prepare detergent water by mixing several 8. Disconnect the syrup bag connectors from drops of Dawn dish soap with a gallon of all the syrup bags. ® warm water (108°F / 42°C). 5. Rotate the 9-Tube Assembly coupler until it unlocks and remove it from the Blending Head syrup line opening.

  • Page 41: Cip - Phase 2: Flush

    11. Press and hold the center logo on the repeat the process for the second line, then Touch Panel to access the Flavor Burst the third, and so on until all the lines have Maintenance Menu. If the screen asks for a been flushed.

  • Page 42: Cip - Phase 3: Clean

    CIP – Phase 3: Clean 19. Clean the exposed surfaces of the bag fitment and the syrup bag connector with 16. Brush and clean the Gear Box, Blending warm detergent water. Brush the bag Head, Gear Cartridge, spout adapter, syrup fitment with the medium brush and the line manifold, manifold cap, duckbill check Connector with the small brush.

  • Page 43: Cip - Phase 4: Reassemble

    CIP - Phase 4: Reassemble 25. Push the coupler nut into the coupler body and rotate the coupler body until motion 22. Reconnect the syrup lines and bags of stops to secure. syrup by pressing the syrup bag connector 26179 onto the syrup fitment valve.

  • Page 44: Refilling The Sanitizer Tank

    FRESH sanitizer solution in the tank 1. Press and hold the center logo on the that is no more than 28 days old. Replace older Touch Panel to access the Flavor Burst Maintenance Menu. If the screen asks for a solution with fresh sanitizer solution.

  • Page 45: Replacing Blending Head O-Rings

    6. When all the syrup lines with replaced 4. Submerge the Blending Head and the new flavors have been primed, go to “Flushing replacement o-rings in sanitizer solution and Functions” in the Maintenance Menu and soak for at least 5 minutes. press FLUSH SPOUT to clean the spout.

  • Page 46: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the CTP 80BEV do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions. Prepare detergent water by mixing several drops of Dawn® dish soap with a gallon of warm water (108°F / 42°C).

  • Page 47: Blending Assembly Suspension Bracket

    Blending Assembly Suspension Bracket Touch Panel and Mounting Bracket CLEAN 26145 Detergent RINSE Water SANITIZE 1. Remove the Bracket from the Blending Assembly and disassemble it. NOTE: DO NOT GET WATER NEAR THE CABLE CONNECTIONS OR SPEAKER 2. Clean the bracket parts using HOLES ON THE TOUCH PANEL.

  • Page 48: Winterizing The Unit

    5. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the CTP 80BEV system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 49 9. Scroll down to the Maintenance Functions 12. Repeat Steps 10 and 11 for the second line, section and touch the key named “Flushing then the third, and so on until all the lines Functions”. have been cleared of sanitizer solution. 13.
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  • Page 51: Equipment Setup

    Installing the Color Touch Panel and Side EQUIPMENT SETUP Mounting Bracket NOTE: YOUR HANDS SHOULD BE CLEANED The Touch Panel is mounted to either side of AND SANITIZED BEFORE YOU PERFORM the freezer with the Touch Panel side bracket THE FOLLOWING PROCEDURES. base.
  • Page 52 3. Install the freezer plate to the connector 6. Reinstall the rest of the Color Touch Panel plate. The posts of the freezer plate should and plate to the bracket assembly and be to the inside of the assembly so you can tighten the nuts when the panel is in the access the nuts.

  • Page 53: Draw Switch Options

    BOARD 1” ethernet port behind the Touch Panel screen. When the draw spout is activated, the spigot switch relays the signal to the Flavor Burst ® system, telling it to activate the pumps and syrups as product is drawn from the spout.
  • Page 54 Flavor Burst highly recommends integrated 26151 switches be installed to power the CTP 80BEV system. However, if no integrated switches are available at the time of installation, follow these instructions to install the universal ELE 510 switches included with this system.

  • Page 55: Installing The Ele 510 Draw Switch Internally On A Taylor 428/432

    Rinse the area with a towel and Flavor Burst highly recommends integrated warm water (108°F / 42°C). switches be installed to power the CTP 80BEV system. However, if no integrated 26154 CLEAN switches are available at the time of installation,...
  • Page 56 3. Attach the switch assembly just left of the 6. Replace the front panel. Taylor internal switch, to the inside of the 26099 cover plate. The ELE 510 switch lever should be just above the internal draw pin as shown. 26096 7.

  • Page 57: Sanitizing The Blending System

    Sanitizing the Blending System 5. Place the 9-Tube Assembly and manifold cap on a sanitary tray to dry. If the Blending Assembly is already assembled, 26095 disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 1. Prepare sanitizer solution by mixing half a packet (1 oz) of Stera-Sheen®...

  • Page 58: Installing The Blending System And Suspension Bracket

    Installing the Spout Adapter Installing the Blending System and Suspension Bracket Every CTP 80BEV system ships with a standard spout adapter common to most The suspension bracket helps stabilize the freezers. Additional adapters are available from Blending Assembly on the freezer. When...
  • Page 59 (B) When possible, install the 9-Tube Assembly 2. Arrange the suspension bracket assembly on the side of the freezer with the INTAKE so that it is placed on the outer side of the vents, with the rest of the Blending Blending Assembly, with the open end of Assembly on the opposite side.
  • Page 60 3. Hang the suspension bracket on the lower 6. Use the thumb screw to adjust the bracket door post and install the Blending Assembly vertically so that it supports the Blending on the preferred side of the freezer. Install Assembly in a level position. the Blending Head locking ring fully over the 26084 spout adapter so that the locking collar...

  • Page 61: Mounting The Tube / Cable Casing Assembly

    Mounting the 9-Tube / Cable Casing Assemblies 4. Swing the Casing cover outward. 26463 The CTP 80BEV includes cable casing assemblies. One is to house and hold the 9- Tube Assembly level with the Blending Assembly. The other Casing is for channeling the Touch Panel power cord to the back of the unit and out of the way.

  • Page 62: Installing And Filling The Sanitizer Tank

    Sanitizer water (108°F / 42°C), and dry with a single Tank. The tank system delivers solution to ® service towel. specific areas of the Flavor Burst system such as the Blending Head and syrup lines during 26467a CLEAN certain functions.

  • Page 63: Connecting The Unit Syrup Line

    4. Reinstall the hand pump and tighten 3. Connect the 9-Tube Lead with the 9-Tube sufficiently. Assembly, with the 9-hole gasket in between. Align the 9-hole gasket with the coupler pins of the 9-Tube Lead and place the gasket against the coupler. Then align the coupler pins of the two tube assemblies and connect them.

  • Page 64: Power Connections And Power Up

    Power Connections and Power Up 4. Connect the power cord to the port on the back panel. The electrical connections for the CTP 80BEV 26222 are located on the upper back panel of the unit. Once the cables have been connected and the unit is turned on, it can remain on during normal daily operations.

  • Page 65: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the CTP 80BEV system is stored inside a numbered syrup tray within the system cabinet. Under normal operating 6.
  • Page 66 SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the CTP 80BEV to ensure all the parts and syrup lines are sanitized and ready for use. 11. After the Clean-In-Place procedure, the syrup lines will be filled with sanitizer solution.

  • Page 67: Color Touch Panel Overview

    NOTE: THE “REGISTER EQUIPMENT” MENU MAY NOT BE FUNCTIONAL. The CTP 80BEV system is simple to use with the Touch Panel selection of flavors. More than 4. Under the section “Flushing and Priming one flavor can be selected for each serving.

  • Page 68: Testing The Ctp 80Bev System

    Testing the CTP 80BEV System 3. The next screen may show options to select a size. If so, make your selection. Once the system is enabled to dispense flavors, test each flavor to ensure they all dispense properly and that the Blending/Blending Assembly operates correctly.
  • Page 69 5. Make your flavor selections on the next 6. Hold a container under the spout to catch screen by touching the flavor button. Once flavor product. Pull the draw handle down a flavor is selected, the button moves to a to dispense product.
  • Page 70 7. Evaluate your serving for both appearance 9. If the white cap option is enabled, see if and taste. Look and taste the serving to syrup product has cleared the Blending ensure the syrup level is acceptable. Draw Head. Make sure there is not too much servings of the other flavors to evaluate unflavored product at the top of your their syrup dispensing levels.
  • Page 71 11. Make any other adjustments to settings in the Maintenance Menu settings as needed. 12. If a syrup line fails to operate when tested, select that flavor on the Touch Panel and draw the serving again to verify the syrup pump is malfunctioning.
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  • Page 73: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the CTP 80BEV are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 74: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the CTP 80BEV system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 75: Recommended Maintenance Items Replacement Schedule

    RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for CTP 80BEV system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.

  • Page 76: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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