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Flavor Burst CTP 80SS-INT-2S Operation Manual Supplement

Integrated-2s cabinet
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Flavor Burst
®
Integrated-2S Cabinet
Compatible with C20600-WFB Cart
and C20600-WKN Cart
- Operations Manual Supplement
Models: CTP 80SS-INT-2S
CTP 80BLD-INT-2S
CTP 80BEV-INT-2S
CTP 80CBB-INT-2S
CTP 80FCB-INT-2S
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our
website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support,
contact one of our qualified
distributors.
This supplement is not a full operations manual. It does not contain complete
information on installing and maintaining your new system. The purpose of
this manual supplement is to provide you with additional information and
instruction, such as diagrams and part lists, which are either not included or
are different from what is shown in the standard manual. Read through these
installation and maintenance instructions first and then refer to your standard
manual for the rest of the instructions. Be sure to also refer to your standard
model to get complete information needed for your system.
All manuals and supplements are available on
©2021 Flavor Burst Company
All Rights Reserved
PLEASE READ FIRST!
Printed in March
www.flavorburst.com
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 80SS-INT-2S

  • Page 1 Flavor Burst ® Integrated-2S Cabinet Compatible with C20600-WFB Cart and C20600-WKN Cart - Operations Manual Supplement Models: CTP 80SS-INT-2S CTP 80BLD-INT-2S CTP 80BEV-INT-2S CTP 80CBB-INT-2S CTP 80FCB-INT-2S Manufactured by Flavor Burst Company 499 Commerce Drive Danville, IN 46122 For general information and to locate a...
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  • Page 3: Table Of Contents

    TABLE OF CONTENTS FCC Conformity Statement..…...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Equipment Setup……………………………………………………...…..……….……..….44 Installing the Integrated-2S Cabinet, Unit Syrup Line and Pump Harness Cable ..…44 Filling the Sanitizer Tank………………………………………….……………..…49 EQUIPMENT SETUP – Continued……………………………………………..…50 Other Important Information…………….…….…...……………………..…...……..…..52 Ordering/Service Information…………….…….…...………………………...……..…..53...

  • Page 4: Fcc Conformity Statement

    FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    DO NOT operate the system with larger concentrated flavorings throughout the product fuses than specified on the system data label. as it is dispensed. Dispensing Flavor Burst Failure to follow this instruction may result in product is very simple. Select a flavor from the electrocution or damage to the machine.

  • Page 6: Environmental Notices

    HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
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  • Page 8: Parts Identification/Function

    General Cabinet Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY ELE 906A Flavor Burst unit command center. WITH BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. FOR “SS” SYSTEMS: Injects syrups into the product.
  • Page 9 “tip test” with the cart. ITEM PART NO. DESCRIPTION QTY. FUNCTION TAYLOR Houses the Flavor Burst Integrated TAYLOR MOBILE CART C20600-WFB Cabinet unit. Sold separately. TAYLOR Houses the Flavor Burst Integrated TAYLOR MOBILE CART - SHORT C20600-WKN Cabinet unit.
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  • Page 11 General Cabinet Overview Figure 1...
  • Page 12 Integrated-2S Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects and secures the side and interior CAB 457 PANEL STABILIZER BRACKET panels of the internal cabinet. CAB 404L LEFT SIDE CABINET PANEL Holds left side syrup rails. CAB 404R RIGHT SIDE CABINET PANEL Holds right side syrup rails.
  • Page 13 Integrated-2S Cabinet – (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION 8-32 NUTS - EXT. LOCK FAS 2035 Secures the screw. WASHER FAS 2024 8-32 X 1/4 PAN HEAD SCREW Secures various parts within the system. CAB 355 SYRUP PUMP SHELF Secures the pumps within the cabinet.
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  • Page 15 Integrated-2S Cabinet (See Figure 2) Figure 2...
  • Page 16 “SS” Injector Assembly and Related Parts (See Figure 3A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the INJECTOR ASSEMBLY WITH product. INJ 424TS SYRUP LINES, ADAPTER, & *1 for 80SS systems. BRACKET **0 for 80BEV, 80BLD, 80FCB, 80CBB systems.
  • Page 17 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 18 “BLD” Blending Assembly and Related Parts (See Figure 3B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into FLAVOR BLEND BLENDING the product. INJ 424BLD ASSEMBLY WITH SYRUP LINES, *1 for 80BLD systems. ADAPTER, & BRACKET **0 for 80SS, 80BEV, 80FCB, 80CBB systems.
  • Page 19 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SUSPENSION BRACKET MIS 3143 Secures Blending Assembly to freezer door. ASSEMBLY 11A FAS 2107 BLENDING BRACKET KNOB 1 ea. Secures the two bracket pieces. Attaches to freezer door bolts to hang 11B MIS 3143A SUSPENSION BRACKET PART A 1 ea.
  • Page 20 “BEV” Blending Assembly and Related Parts (See Figure 3C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into VERTICAL BLENDING ASSEMBLY the product. INJ 424VTS WITH SYRUP LINES, ADAPTER, & *1 for 80BEV systems. BRACKET **0 for 80SS, 80BLD, 80FCB, 80CBB systems.
  • Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 22 “CBB” Blending Assembly and Related Parts (See Figure 3D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Blends syrups into PREMIUM BLENDING ASSEMBLY the product. INJ 424P WITH SYRUP LINES, ADAPTER, & *1 for 80CBB systems. BRACKET **0 for 80SS, 80BLD, 80FCB, 80BEV systems.
  • Page 23 “CBB” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
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  • Page 25 “CBB” Blending Assembly and Related Parts Figure 3D...
  • Page 26 “FCB” Door Spout Assembly and Related Parts (See Figure 3E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FBC” SYSTEMS: Dispenses product blended with syrups. ADPT MODIFIED FCB FREEZER SPOUT *1 for 80FCB systems. TY80S-FCB ASSEMBLY **0 for 80SS, 80BEV, 80BLD, 80CBB systems.
  • Page 27 “FCB” Door Spout Assembly and Related Parts Figure 3E...
  • Page 28 Soft Serve Syrup Pump and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD” SYSTEMS: Pumps SOFT SERVE SYRUP PUMP syrup from bags into flavor lines. SYSTEM *8 for 80SS, 80BLD systems. **0 for 80BEV, 80CBB, 80FCB systems. SOFT SERVE SYRUP PUMP 1 ea.
  • Page 29 Beverage Syrup Pump and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Pumps syrup from flavor bags to flavor lines. BEVERAGE SYRUP PUMP SYSTEM *8 for 80BEV and 80FCB systems. **0 for 80SS, 80BLD, 80CBB systems BEVERAGE SYRUP PUMP 1 ea.
  • Page 30 Premium Beverage Syrup Pump and Related Parts (See Figure 4C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Pumps syrup from bags into flavor lines. PREMIUM BEVERAGE SYRUP PUMP *8 for 80CBB systems. SYSTEM **0 for 80BEV, 80SS, 80BLD, 80FCB systems.
  • Page 31 Premium Beverage Syrup Pump and Related Parts (Continued) Figure 4C...
  • Page 32 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, “CBB” SYSTEMS: Flushes MIS 3028-80M- SANITIZER FLUSH TUBE flavor lines with sanitizer when attached. ASSEMBLY – SOFT SERVE INT *1 for 80SS, 80BLD, 80CBB systems. **0 for 80BEV, 80FCB systems.
  • Page 33 Sanitizer Pump and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, “BEV”, “CBB” SYSTEMS: Splits sanitizer flush tube into two tubes. FIX 1046 FLUSH TUBE " Y " CONNECTOR *1 for 80SS,80BLD, 80BEV, 80BB systems **0 for 80FCB systems. Connects flush tube to flush tube connector.
  • Page 34 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION Transports syrup from bags to the 9-Tube SYR 927 INTERNAL 9-TUBE ASSEMBLY Assembly. Transports syrup and sanitizer from SYR 900 4' 9-TUBE ASSEMBLY TUBES 9 ea.
  • Page 35 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing Figure 6...
  • Page 36 Electronic Parts and Connections (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION FLAVOR 10 COLOR TOUCH ELE 905 Control system for the unit. PANEL FOR “SS” & “BLD” SYSTEMS: Secures the TOUCH PANEL MOUNTING Touch Panel to the freezer. MIS 3214 BRACKET ASSEMBLY *1 for 80SS &...
  • Page 37 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION POWER SUPPLY JUMPER ELE 933 Connects the power supply to the electronics board. CABLE FOR “SS”, “BLD” & “BEV” SYSTEMS: Connects the external rotor cable to the electronics board. ELE 931 EXTERNAL ROTOR CABLE *1 for 80SS, 80BEV, &...
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  • Page 39 Electronic Parts and Connections Figure 7...
  • Page 40 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare SPR 5800A SPARE PARTS KIT – SOFT SERVE parts and wear items. INJ 321 GEAR CARTRIDGE Rotates product for even syrup distribution. ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly.
  • Page 41 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SOFT SERVE FOR “BLD” SYSTEMS: Houses extra spare SPR 5800BLD BLEND parts and wear items. INJ 321C GEAR CARTRIDGE Rotates product for even syrup distribution. ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly.
  • Page 42 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare SPR 5800BEV SPARE PARTS KIT – BEVERAGE parts and wear items. GEAR CARTRIDGE ASSEMBLY – Rotates product for even syrup distribution INJ 321S VERTICAL BEVERAGE BLENDER throughout slush product.
  • Page 43 “CBB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – PERMIUM FOR “CBB” SYSTEMS: Houses extra spare parts SPR 5800P BEVERAGE and wear items. GEAR CARTRIDGE ASSEMBLY – Rotates product for even syrup distribution INJ 321P PREMIUM BLEND throughout product.
  • Page 44 “FCB” Spare Parts Kit (See Figure 8E) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPR 5800FCB SPARE PARTS KIT FOR FCB Houses extra spare parts and wear items. RUB 601 9-POS DUCKBILL CHECK VALVE Provides sealed cavity to prevent leakage. RUB 602 9-POS TUBE CONN.

  • Page 45: Equipment Setup

    CONTACT YOUR LOCAL DISTRIBUTOR FOR Otherwise, follow the instructions below to set RECOMMENDED SUPPLIES. up the Flavor Burst cabinet and connections. NOTE: USE STERA-SHEEN® GREEN LABEL SANITIZER AND DAWN® DISH SOAP MIXED Ensure the inside of the C206 mobile cart is WITH WARM WATER (108°F / 42°C) FOR THE...
  • Page 46 26403 provided. 26406 5. Angle the Flavor Burst cabinet inside the Taylor cabinet, taking care not to pinch or 9. Lead the pump harness cable up through damage the tubing and pump wires.
  • Page 47 11. Ensure the 9-hole gasket is placed between the Lead and the 9-Tube Assembly coupler DO NOT PLACE THE 9-TUBE pins. The gasket must be in place to seal ASSEMBLY AND LEAD CONNECTION the connection and prevent leakage. ABOVE THE SHELF. IF THE CONNECTION BECOMES LOOSE OR IF THE SEAL 26232 BECOMES WORN OVER TIME, LEAKAGE...
  • Page 48 19. Open the front door and slide each tray out 23. Remove the protective adhesive tape from and in to ensure each one can be fully the casing and slide it up the tubes until it removed. Do the same for the Sanitizer can be placed comfortably inside the Tank.
  • Page 49 26. Locate the ethernet cable on the inside of 30. Install the plastic plug into the other hole on the Taylor back panel. It is a thick black the modified Taylor panel. cable with an ethernet jack. Connect it to 26414 the ethernet port on electronics board, located at the middle top edge of the board.

  • Page 50: Filling The Sanitizer Tank

    26408 tank. The tank system delivers solution to ® specific areas of the Flavor Burst system such as the Injector Head and syrup lines during certain functions. Therefore, check the tank levels on a daily basis. For proper sanitation, use only FRESH sanitizer solution in the tank that is no more than 28 days old.

  • Page 51: Equipment Setup - Continued

    4. Fill the Sanitizer Tank with sanitizer EQUIPMENT SETUP – Continued solution. Reinstall the cap and tighten sufficiently. Continue with the EQUIPMENT SETUP instructions in your standard operations 26243 manual(s). For systems flavoring two different product types, refer to each type of manual for setup on that freezer.
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  • Page 53: Other Important Information

    OTHER IMPORTANT INFORMATION Consult your standard manual for important information and instructions on these topics:  Daily Opening Procedures  Daily Closing Procedures  Replacing the Syrup Flavors  Scheduled Maintenance  Color Touch Panel Overview  Directory of Cleaning Procedures ...

  • Page 54: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp 80bld-int-2sCtp 80bev-int-2sCtp 80cbb-int-2sCtp 80fcb-int-2s

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