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Flavor Burst FB 80M Series Manual

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Flavor Burst
Soft-Serve Unit
Model FB 80M-08
Model FB 80M-26
Manufactured exclusively for
McDonald's
®
by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.

Table of Contents

Introduction...............................................................................................................1
Safety Precautions......................................................................................................1
Parts Identification/Function..........................................................................................4
Daily Opening Procedures..........................................................................................21
Daily Closing Procedures..........................................................................................25
Replacing the Syrup Flavors......................................................................................29
Scheduled Maintenance.............................................................................................33
Equipment Setup......................................................................................................49
Keypad Operations...................................................................................................65
Troubleshooting Guide..............................................................................................71
Directory of Cleaning Procedures................................................................................76
Parts Replacement Schedule......................................................................................77
Alternate Parts and Kits by Freezer Model.....................................................................78
Ordering/Service Information.....................................................................................79
Wiring Diagram........................................................................................................80
Warranty
An installation and warranty form is provided with every FB 80M system, located inside the FB 80M unit with this manual. It
is important that the operator carefully review the warranty and installation documents accompanying the unit before using
this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation. For more
information, contact your local authorized Flavor Burst distributor.
This manual is for the exclusive use of licensees and employees of McDonald's Corporation.
©2017 Flavor Burst Company
All Rights Reserved
Printed in September
Printed in
The United States of America

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Summary of Contents for Flavor Burst FB 80M Series

  • Page 1: Table Of Contents

    Any questions or concerns regarding the warranty should be clarified upon delivery or installation. For more information, contact your local authorized Flavor Burst distributor. This manual is for the exclusive use of licensees and employees of McDonald’s Corporation.

  • Page 3: Introduction

    Failure to follow this instruction may result in electrocution. The FB 80M series system is an add-on to a soft-serve freezer designed to inject concentrated flavorings throughout soft-serve DO NOT operate the system with larger product as it is dispensed.
  • Page 4 HAZARD COMMUNICATION STANDARD NOTE: Access to the service area is restricted to persons having safety / hygiene knowledge and practical (HCS) – The procedure(s) in this manual experience of the appliance. include the use of chemical products. These chemical products will be highlighted in bold-faced letters followed by the NOTE: This appliance can be used by children aged from abbreviation (HCS) in the text portion of the...
  • Page 5 Notes: _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

  • Page 6: Parts Identification/Function

    DESCRIPTION QTY. FUNCTION SWITCH-SPIGOT-STANDARD 063196 Activates Injector Assembly. FB80 063201 KEYPAD-FB 2001/2002 FB80 Flavor Burst unit command center. BRACKET-MTG.-KEYPAD 063242 Mounts the keypad to the freezer. ELE 500 Holds sanitized parts while they air 063251 TRAY-PARTS FB80 dry. INJECTOR A.-W/6'TUBE 063233 Injects syrups into the product.
  • Page 7 General System Overview 26000 Figure 1...
  • Page 8 063191 PANEL-REAR FLAVOR BURST Allows access to pumps. 068121 8-32 X 1/4" PAN HEAD SCREW Secures back panel to base. 063190 PANEL-RIGHT FLAVOR BURST Covers right side of inner cabinet. 065833 FLAVOR BURST LOGO DECAL Displays Flavor Burst trademark logo.
  • Page 9 Outer Cabinet 26001 Figure 2...
  • Page 10 FLVR BRST panels. Flushes flavor lines with sanitizer 063236 LINE-FLUSH-SANITIZER FB80 when attached. Attaches the bottom of the inner and 063188 PANEL-BASE FLAVOR BURST side panels. PANEL-RIGHT-RACK-SYRUP 063185 Holds outer syrup rails. FLVR BRST 068121 8-32 X 1/4" PAN HEAD SCREWS Fastens pump brackets and pumps.
  • Page 11 Inner Cabinet 26002 11 12 Figure 3...
  • Page 12 Injector Assembly and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches Injector Assembly to freezer ADAPTOR-INJECTOR W/ 063177 doors of most Taylor Freezer models O-RING & some Crown Series models. Creates tension to secure Adapter to 063262 ADAPTOR-O-RING PARKER #2 freezer door.
  • Page 13 Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION 063247 BRACKET-INJECTOR PART A Attaches Bracket to freezer door bolts. WASHER-SPRING-BRACKET- Spaces the hanging and base 063255 ROTOR Brackets. 063248 BRACKET-INJECTOR PART B Secures Bracket to Injector Assembly. INJECTOR ASMB.
  • Page 14 Syrup Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to SOFT SERVE SYRUP PUMP flavor lines. PUMP-PERISTALTIC-SYRUP Pumps syrup from flavor bags to flavor 063274 FB80 lines. 064866 1/8" SYRUP PUMP REPL. TUBE 1 ea. Transports syrup through pump.
  • Page 15 Syrup Pump and Related Parts 26004 Figure 5...
  • Page 16 ELBOW-1/4 ID HOSE FB80 Connects flush tube to Sanitizer Tank. 063279 TUBE-CLEAR-PER FOOT FB80 Transports sanitizer to sanitizer / flush 063222 FITTING-Y-44 FLAVOR BURST Splits sanitizer flush tube into two 6' 9-TUBE ASSEMBLY TUBES Transports sanitizer to Injector Asmb. 063218 UNION-1/4X3/16OD FLVR BRST Connects sanitizer line to barb fitment.
  • Page 17 Sanitizer Pump and Related Parts 26005 Figure 6...
  • Page 18 Remote Module and Electronic Parts (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION 063201 KEYPAD-FB 2001/2002 FB80 Flavor Burst unit command center. SWITCH-SPIGOT-STANDARD 063196 Activates Injector Assembly. FB80 Supplies power to motor which turns 063347-05 INJECTOR MOTOR ASSEMBLY gears.
  • Page 19 Remote Module and Electronic Parts 26006 (REVERSE SIDE) Figure 7...
  • Page 20 Maintenance Kit and Spare Parts Kit (See Figure 8) ITEM PART NO. DESCRIPTION QTY. FUNCTION Used in Flavor Burst cleaning 063252 KIT-BRUSH-CLEANING FB80 procedures. DETAIL BRUSH – 005162* Cleans small ports and openings. 0.0625"X0.5"X4" 033059 SMALL BRUSH - 0.5"X3 X13"...
  • Page 21 Maintenance Kit and Spare Parts Kit 26007 Figure 8...

  • Page 23: Daily Opening Procedures

    2. Brush and clean all exposed surfaces of the DAILY OPENING PROCEDURES Gear Cartridge with detergent water and Small Brush, then rinse thoroughly. (See NOTE: YOUR HANDS SHOULD BE CLEANED Figure 9.) AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: USE THE BRUSHES IN THE MAINTENANCE KIT FOR THE FOLLOWING PROCEDURES.
  • Page 24 NOTE: UNDER NORMAL OPERATING 8. Hang the 9-Tube assembly on the CONDITIONS, IT IS NOT RECOMMENDED Accessory Mounting Bracket to dry. (See TO BRUSH OTHER AREAS INSIDE THE Figure 15.) DRIVE ASSEMBLY GEAR BOX. DOING SO MAY CAUSE DAMAGE. 26183 NOTE: DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX.
  • Page 25 Assembling the Injector Assembly Installing the Injector System The two Injector Head o-rings and the Gear 1. Hang the Mounting Bracket with the Injector Cartridge are wear items and will need to be Assembly on one of the lower freezer door replaced periodically.
  • Page 26 These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.

  • Page 27: Daily Closing Procedures

    3. Hang the 9-Tube Assembly on the DAILY CLOSING PROCEDURES Accessory Hanging Bracket. (See Figure 28.) NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM 26184 THE FOLLOWING PROCEDURES. NOTE: USE THE BRUSHES IN THE MAINTENANCE KIT FOR THE FOLLOWING PROCEDURES.
  • Page 28 Disassembling the Injector Assembly 4. Remove the Gear Cartridge from the Drive Assembly Gear Box. (See Figure 34.) 1. Rotate the Drive Motor clockwise to unlock and remove the Drive Motor from the Drive Assembly Gear Box. (See Figure 31.) 26030 Figure 34 Figure 31...
  • Page 29 3. Brush and clean all exposed surfaces of the NOTE: UNDER NORMAL OPERATING Gear Cartridge with detergent water and CONDITIONS, IT IS NOT RECOMMENDED Small Brush, then rinse thoroughly. (See TO BRUSH OTHER AREAS INSIDE THE Figure 36.) DRIVE ASSEMBLY GEAR BOX. DOING SO MAY CAUSE DAMAGE.
  • Page 30 9. Replace the cap and hang the Assembly on 11. The following do not need to be sanitized on the Accessory Hanging Bracket. (See a daily basis. However, inspect these areas Figure 42.) and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 44.) 26186 ...

  • Page 31: Replacing The Syrup Flavors

    3. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: YOUR HANDS SHOULD BE CLEANED the syrup as directed on the label. (See AND SANITIZED BEFORE YOU PERFORM Figure 45.) THE FOLLOWING PROCEDURES.
  • Page 32 6. Lifting up with the bag fitment, press the 9. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 33 12. Attach the Syrup Bag Adapter to the bag 16. Place a container under the Injector Head to fitment. The notch of the black collar must catch residual sanitizer solution and/or fresh settle into one of the grooves on the fitment product to be dispensed and press PUMP in order to secure the connection.

  • Page 35: Scheduled Maintenance

    CIP - Phase 1: 9-Tube Assembly Cleaning SCHEDULED MAINTENANCE 1. Prepare detergent water by mixing McD The following procedures are performed less ALL PURPOSE SUPER CONCENTRATE frequently than daily or as needed. (APSC) (HCS) with warm water according to manufacturer’s instructions. Also prepare NOTE: YOUR HANDS SHOULD BE CLEANED McD Sanitizer (HCS) solution according to AND SANITIZED BEFORE YOU PERFORM...
  • Page 36 5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and water during the Clean-In-Place procedure. NOTE: THE FOLLOWING CLEAN-IN-PLACE (See Figure 62.) PROCEDURE (STEPS 8-17) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
  • Page 37 10. Brush and clean the Bag Adapter 13. Allow the sanitizer solution to flow for at thoroughly with detergent and the Medium least 1 minute. Then, disconnect the Syrup Brush. Then rinse thoroughly with clean Bag Adapter from the Pump Flush Adapter. water.
  • Page 38 16. Clean the exposed surfaces of the bag 19. Touch the number on the Keypad (1-8) of fitment and the Syrup Bag Connector with the corresponding syrup line and pump you detergent water, a single service towel. wish to flush. Brush the bag fitment with the Medium Brush and the Connector with the Small 20.
  • Page 39 CIP - Phase 3: Reassembly 27. Remove the Syrup Line Manifold, the Duckbill Check Valve, and Coupler Body 24. Attach a Syrup Bag Adapter to each bag from the sanitizer solution and place in the fitment. The notch of the black collar must drain tray to air dry.
  • Page 40 30. Carefully align the pins of the Syrup Line 34. Perform the “Assembling the Injector Manifold with the Syrup Line Connector and Assembly” and “Installing the Injector insert the end of the 9-Tube Assembly fully System” of the DAILY OPENING into the Coupler.
  • Page 41 5. When no additional syrup lines remain, 2. Disconnect the sanitizer line by pressing the press the ROTOR FLUSH key to clean the lever on the Sanitizer Tank fitment and Injector Head to complete the procedure. pulling the sanitizer supply line free. (See (See Figure 87.) Figure 88.) 26250...
  • Page 42 6. Fill the Sanitizer Tank with the McD Cleaning the Injector Adapter Sanitizer (HCS). (See Figure 92.) The Injector Adapter does not require daily cleaning under normal operating conditions. Since the fitting is very tight, install the Adapter with the freezer door removed. Therefore, clean only as needed or when disassembling the freezer door for cleaning (at least once every 2 weeks).
  • Page 43 4. Clean the two o-rings, the white gasket and 7. Lubricate the black o-rings with Taylor HP the Injector Adapter with the Small Brush Lubricant and install them with the white and detergent water. Then rinse gasket in their respective positions on the thoroughly.
  • Page 44 Replacing Injector Head O-Rings 4. Place the Injector Head and the new replacement o-rings in McD Sanitizer The Injector Head o-rings are wear items and (HCS) and soak for at least 5 minutes. will need to be replaced periodically. Always (See Figure 104.) keep spares of these items on hand in the Spare Parts Kit for replacement.
  • Page 45 7. Apply Taylor HP Lubricant to the two syrup Cleaning the Area Under the Cabinet port o-rings and then place them into their respective places inside the syrup port. A small tool may be used to ensure the o-rings are fully seated in the grooves. (See Figure 107.) 26021 Figure 108...
  • Page 46 Cleaning Inside the Cabinet Cleaning the Keypad Mounting Bracket CLEAN 26144 Detergent RINSE Water Figure 109 Figure 110 1. Prepare detergent water by mixing McD 1. Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE ALL PURPOSE SUPER CONCENTRATE (APSC) (HCS) with warm water according (APSC) (HCS) with warm water according to manufacturer’s instructions.
  • Page 47 Cleaning the Injector Assembly Mounting Cleaning the Accessory Hanging Bracket Bracket and 9-Tube Assembly Casing Figure 111 Figure 112 1. Prepare McD Sanitizer (HCS) solution 1. Prepare detergent water by mixing McD according to manufacturer’s instructions. ALL PURPOSE SUPER CONCENTRATE (APSC) (HCS) with warm water according 2.
  • Page 48 Cleaning the Spigot Switch Assembly Cleaning the 9-Tube Assembly Syrup Lines CLEAN 26143 Detergent RINSE Water Figure 114 Figure 113 1. Prepare detergent water by mixing McD ELECTRICAL HAZARD: DO NOT ALL PURPOSE SUPER CONCENTRATE IMMERSE OR USE AN EXCESSIVE AMOUNT (APSC) (HCS) with warm water according OF WATER OR DETERGENT IN CLEANING to manufacturer’s instructions.
  • Page 49 Winterizing the Unit 5. With a container under each Injector Head, press the ROTOR FLUSH key until the If you will not be using your Flavor Burst system sanitizer solution is removed from the during the off-season or other extended periods sanitizer line.

  • Page 51: Equipment Setup

    Injector Adapter Installation EQUIPMENT SETUP Every FB 80M system ships with a Taylor NOTE: YOUR HANDS SHOULD BE CLEANED standard Adapter common to most 063177 AND SANITIZED BEFORE YOU PERFORM freezers and a Taylor 063178 alternate THE FOLLOWING PROCEDURES. Adapter for use with most Taylor Crown Series freezers.
  • Page 52 THAT FREEZER OR SIMILAR MODELS. (See Figure 124.) Figure 121 The Flavor Burst system is activated by a switch, either an external one mounted to the draw handle or an internal one already installed inside your freezer. Most freezers have this internal switch which is located under the face ledge near the draw spout.
  • Page 53 Keypad and Keypad Mounting Bracket 4. Remove the protective tape from the Installation adhesive pad. Attach the Keypad assembly to the desired mounting area. Ensure there The Keypad is the control unit for the Flavor is enough room between the Keypad Burst system.
  • Page 54 7. Adjust the angle of the Keypad by loosening 3. Loosen the Lead’s coupler nut and slide the the bottom hand knob of the bracket and connection onto the Cabinet slot. (See swinging the keypad upward. The Keypad Figure 133.) hinges on the upper hand knob.
  • Page 55 6. Thread the 9-Tube Assembly coupler nut 2. Disconnect the sanitizer line by pressing the onto the Lead’s casing and tighten to lever on the Sanitizer Tank fitment and secure. (See Figure 136.) pulling the sanitizer supply line free. (See Figure 138.) 26247 Figure 136...
  • Page 56 5. Fill the Sanitizer Tank with McD Sanitizer Sanitizing the Injector System (HCS) solution. (See Figure 141.) If the Injector Assembly is already assembled, disassemble each part according to instructions in the DAILY CLOSING PROCEDURES. 1. Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE (APSC) (HCS) with warm water according to manufacturer’s instructions.
  • Page 57 4. Spray the 9-Tube Assembly Manifold 2. Install the Injector Head onto the Drive opening with McD Sanitizer (HCS) and Assembly Gear Box and rotate off-center to allow it to sanitize for at least 5 minutes. secure. (See Figure 149.) (See Figure 146.) 26024 26068...
  • Page 58 1. Determine which side of the freezer the NOTE: THE HOOK OF THE UPPER Injector Assembly will be mounted on. The BRACKET CAN BE FACING EITHER Mounting Bracket should be installed to the DIRECTION ACCORDING TO PREFERENCE. outside of the Gear Box Assembly. (See (See Figure 153.) Figure 151.) 26047...
  • Page 59 5. Use the bracket thumb screw to adjust the Mounting the 9-Tube Assembly Casing bracket vertically so that it supports the Injector Assembly in a level position. (See The 9-Tube Assembly Casing should be Figure 156.) mounted on the side of the freezer so that it is level horizontally.
  • Page 60 5. Carefully pry open the Casing. (See Mounting the Accessory Hanging Bracket Figure 160.) The Accessory Hanging Bracket is used to suspend the Drive Motor and 9-Tube Assembly while other parts of the system have been removed for cleaning. The Accessory Hanging Bracket should be mounted near each Injector Assembly in an accessible area 6 inches or more above the 9-Tube Assembly Casing.
  • Page 61 5. Mount the Bracket to the cleaned area on Remote Microprocessor Module Connection the freezer and press firmly to secure. (See and Power Up Figure 165.) The electrical connections for the FB 80M are located on the Remote Microprocessor Module. The Module can be placed according to preference with the 6’...
  • Page 62 3. Connect one end of the Pump Cable to the 7. Activate the unit using the power-switch outlet at the lower back of the cabinet. next to the power cable. (See Figure 173.) Tighten the connector ring to secure. (See Figure 170.) Figure 173 NOTE: THE ON/OFF SWITCH ON THE...
  • Page 63 Clean-In-Place (CIP) Procedure 3. Select the syrup flavor you wish to use, then place the bag on the table with the fitment Perform the Clean-In-Place procedure as up and remove the dust cap. (See instructed in the SCHEDULED MAINTENANCE Figure 176.) section.
  • Page 64 7. Holding the fitment in place, raise the open 10. Attach the Syrup Bag Adapter to the bag end of the tray and flip the tray right side up. fitment. The notch of the black collar must As the tray is set back down, allow the bag settle into one of the grooves on the fitment to settle in the tray.
  • Page 65 14. Place a container under the Injector Head to catch residual sanitizer solution and/or fresh product to be dispensed and press PUMP FLUSH to prime the syrup line. (See Figure 185.) 26251 Figure 185 15. Once syrup flows consistently from the Injector Head, press OFF to complete the procedure.

  • Page 67: Keypad Operations

    MANUAL PRIME PUMP, serving using the multi-flavoring. See PUMP FLUSH and ACCESS COUNT ‘Dispensing Flavor Burst Product’ for READOUT. Once the product is done being instructions on adjusting those levels. drawn or once the function for selected pump/syrup line has finished, the key automatically becomes deselected.
  • Page 68 INCREASE or This feature allows the operator to keep count DECREASE. The higher the number, the more of the servings of Flavor Burst™ products. The syrup the system will dispense in a serving. count is always accumulative such as the See the section on ‘Adjusting the Flavor Level’...
  • Page 69 4. Touch the #3 key and record as your third Dispensing Flavor Burst Product number from the right. (See Figure 191.) More than one flavor can be selected for a multi-flavored product. Simply select all the flavors desired in the single serving and draw the product as usual.
  • Page 70 Figure 196 instructions. (See Figure 199.) Adjusting the Flavor Level To produce the best Flavor Burst™ serving, the flavor output must be adjusted to the proper level. Each Flavor Burst™ flavor is formulated to dispense at a standard level 5 and, generally speaking, this is the recommended flavor level.
  • Page 71 6. TOO LIGHT: If the serving appears to have 3. Touch and release the MANUAL PRIME stripes that are narrow and light pastel in PUMP key on the Keypad to store any color, increase the syrup flow by: changes in memory and return to normal (Method A ) touching the INCREASE key, or operating mode.

  • Page 78: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the FB 80M are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual. DAILY OPENING PROCEDURES - page 21 ...

  • Page 79: Parts Replacement Schedule

    The Spare Parts Kit should contain replacements for these wear items. Be sure to keep replacements in stock inside the Spare Parts Kit for easy access. The Maintenance Kit contains the necessary brushes used in the Flavor Burst cleaning procedures. Inspect these brushes for wear frequently and replace the kit when necessary.

  • Page 80: Alternate Parts And Kits By Freezer Model

    FOR OTHER OPTIONAL ACCESSORIES AND A COMPLETE LIST OF ALTERNATE ADAPTERS, SWITCH ASSEMBLIES AND MOUNTING BRACKETS AVAILABLE FOR ADDITIONAL FREEZER MODELS. Mounting Model Adapter Switch Assembly Bracket FLAVOR BURST COMPONENTS 8634HT 063177 063196 063246 (063177, 063246, and 8634HT TTS (standard)

  • Page 81: Ordering/Service Information

    4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. McDonalds and McD are registered trademarks of the McDonald’s Company.

  • Page 82: Wiring Diagram

    WIRING DIAGRAM Figure 203...
  • Page 84 063285-M...

This manual is also suitable for:

Fb 80m-08Fb 80m-26

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