Flavor Burst CTP 80SS-DLX Operation Manual Supplement
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Flavor Burst CTP 80SS-DLX Operation Manual Supplement

Deluxe cabinet
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Flavor Burst
®
Deluxe Cabinet
- Operations Manual Supplement
Models: CTP 80SS-DLX
CTP 80BLD-DLX
CTP 80CBB-DLX
CTP 80BEV-DLX
CTP 80FCB-DLX
SS-DLX
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our
website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support,
contact one of our qualified
distributors.
This supplement is not a full operations manual. It does not contain complete
information on installing and maintaining your new system. The purpose of
this manual supplement is to provide you with additional information and
instruction, such as diagrams and part lists, which are either not included or
are different from what is shown in the standard manual. Read through these
installation and maintenance instructions first and then refer to your standard
manual for the rest of the instructions. Be sure to also refer to your standard
model to get complete information needed for your system. All manuals and
supplements are available on
©2022 Flavor Burst Company
All Rights Reserved
PLEASE READ FIRST!
www.flavorburst.com
Printed in January
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 80SS-DLX

  • Page 1 Flavor Burst ® Deluxe Cabinet - Operations Manual Supplement Models: CTP 80SS-DLX CTP 80BLD-DLX CTP 80CBB-DLX CTP 80BEV-DLX CTP 80FCB-DLX SS-DLX Manufactured by Flavor Burst Company 499 Commerce Drive Danville, IN 46122 For general information and to locate a distributor near you, call or visit our...
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  • Page 3: Table Of Contents

    TABLE OF CONTENTS FCC Conformity Statement..…...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Equipment ........…………………………………………..….……..….46 Connecting the Unit Syrup Line and Pump Harness Cable…….………...…..… 46 Installing the Electronics Box and Power Connections……………….…….……..48 Filling the Sanitizer Tank………………………………………….……………..….50 EQUIPMENT SETUP - Continued……………………………….……………..….52 Other Important Information.…………….…….…...…………………..………..…..52 Ordering/Service Information…………….…….…...………………………...……..…..53...

  • Page 4: Fcc Conformity Statement

    FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    Consult your electrician. as it is dispensed. Dispensing Flavor Burst product is very simple. Select a flavor from the DO NOT put objects or fingers in the Touch Panel and draw the product. The Flavor door spout.

  • Page 6: Environmental Notices

    HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
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  • Page 8: Parts Identification/Function

    General Cabinet Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY ELE 906A Flavor Burst unit command center. WITH BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. FOR “SS” SYSTEMS: Injects syrups into the product.
  • Page 9 General Cabinet Overview (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” “CBB” & “BLD” SYSTEMS: SYRUP BAG CONNECTOR Transports syrup from the bag to the pumps. 10-1 SYR 945 ASSEMBLY *8 for 80SS, 80BLD, 80CBB systems. **0 for 80BEV, 80FCB systems. OR…...
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  • Page 11 General Cabinet Overview Figure 1...
  • Page 12 Allows access to pumps. CAB 235R CABINET RIGHT SIDE PANEL Covers right side of inner cabinet. MIS 3150 FLAVOR BURST LOGO DECAL Displays Flavor Burst trademark logo. FAS 2024 8-32 X 1/4 PAN HEAD SCREW Secures back panel to base.
  • Page 13 Outer Cabinet 26001 See Figure 5 Electronics Parts and Connections See Figure 3 Inner Cabinet Figure 2...
  • Page 14 Inner Cabinet (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION CAB 201 SYRUP RACK COVER PANEL Keeps side and inner panels stable. CAB 204L SYRUP RACK LEFT PANEL Holds outer syrup rails. FOR “SS”, “CBB”, “BLD” SYSTEMS: SYRUP BAG CONNECTOR Transports syrup from the bag to pumps.
  • Page 15 Inner Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps sanitizer solution to flush tube and SAN 748 PERISTALTIC SANITIZER PUMP sanitizer line. FOR “SS” “CBB” & “BLD” SYSTEMS: PERISTALTIC SYRUP PUMP – Pumps syrup from bags into flavor lines. 18-1 SYR 307 SOFT SERVE *8 for 80SS, 80BLD systems.
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  • Page 17 Inner Cabinet Figure 3...
  • Page 18 “SS” Injector Assembly and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the product. INJECTOR ASSEMBLY WITH SYRUP INJ 424TS *1 for 80SS systems. LINES, ADAPTER, & BRACKET **0 for 80BEV, 80BLD, 80FCB, 80CBB systems.
  • Page 19 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 20 “BLD” Blending Assembly and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into FLAVOR BLEND BLENDING the product. INJ 424BLD ASSEMBLY WITH SYRUP LINES, *1 for 80BLD systems. ADAPTER, & BRACKET **0 for 80SS, 80BEV, 80FCB, 80CBB systems.
  • Page 21 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SUSPENSION BRACKET FOR MIS 3147 Secures Blending Assembly to freezer door. BLEND ASSEMBLY 11A MIS 3147A DOOR BRACKET 1 ea. Secures the bracket to the freezer door. 11B MIS 3147B BASE BRACKET 1 ea.
  • Page 22 “BEV” Blending Assembly and Related Parts (See Figure 4C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into VERTICAL BLENDING ASSEMBLY the product. INJ 424VTS WITH SYRUP LINES, ADAPTER, & *1 for 80BEV systems. BRACKET **0 for 80SS, 80BLD, 80FCB, 80CBB systems.
  • Page 23 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Powers Blending system. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 24 “CBB” Blending Assembly and Related Parts (See Figure 4D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Blends syrups into PREMIUM BLENDING ASSEMBLY the product. INJ 424P WITH SYRUP LINES, ADAPTER, & *1 for 80CBB systems. BRACKET **0 for 80SS, 80BLD, 80FCB, 80BEV systems.
  • Page 25 “CBB” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
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  • Page 27 “CBB” Blending Assembly and Related Parts Figure 4D...
  • Page 28 “FCB” Door Spout Assembly and Related Parts (See Figure 4E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FBC” SYSTEMS: Dispenses product blended with syrups. ADPT MODIFIED FCB FREEZER SPOUT *1 for 80FCB systems. TY80S-FCB ASSEMBLY **0 for 80SS, 80BEV, 80BLD, 80CBB systems.
  • Page 29 “FCB” Door Spout Assembly and Related Parts Figure 4E...
  • Page 30 Soft Serve Syrup Pump and Related Parts (See Figure 5A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD” SYSTEMS: Pumps SOFT SERVE SYRUP PUMP syrup from bags into flavor lines. SYSTEM *8 for 80SS, 80BLD systems. **0 for 80BEV, 80CBB, 80FCB systems. SOFT SERVE SYRUP PUMP 1 ea.
  • Page 31 Beverage Syrup Pump and Related Parts (See Figure 5B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Pumps syrup from flavor bags to flavor lines. BEVERAGE SYRUP PUMP SYSTEM *8 for 80BEV and 80FCB systems. **0 for 80SS, 80BLD, 80CBB systems BEVERAGE SYRUP PUMP 1 ea.
  • Page 32 Premium Beverage Syrup Pump and Related Parts (See Figure 5C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Pumps syrup from bags into flavor lines. PREMIUM BEVERAGE SYRUP PUMP *8 for 80CBB systems. SYSTEM **0 for 80BEV, 80SS, 80BLD, 80FCB systems.
  • Page 33 Premium Beverage Syrup Pump and Related Parts (Continued) Figure 5C...
  • Page 34 Sanitizer Pump and Related Parts (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, “CBB” SYSTEMS: Flushes SANITIZER FLUSH TUBE flavor lines with sanitizer when attached. MIS 3028-80M ASSEMBLY – SOFT SERVE *1 for 80SS, 80BLD, 80CBB systems. **0 for 80BEV, 80FCB systems.
  • Page 35 Sanitizer Pump and Related Parts (Continued) Figure 6...
  • Page 36 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION Transports syrup from bags to the 9-Tube SYR 927 INTERNAL 9-TUBE ASSEMBLY Assembly. Transports syrup and sanitizer from SYR 900 4' 9-TUBE ASSEMBLY TUBES 9 ea.
  • Page 37 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing Figure 7...
  • Page 38 Electronic Parts and Connections (See Figure 8) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 906 FLAVOR 10 COLOR TOUCH PANEL Control system for the unit. FOR “SS”, “BLD”, “CBB” SYSTEMS: TOUCH PANEL MOUNTING BRACKET Secures the Touch Panel to the freezer. MIS 3214 ASSEMBLY *1 for 80SS, 80BLD, 80CBB systems.
  • Page 39 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FAS 2014 8-32 X 1/2" PAN HEAD Secures various parts within the electronics box. FAS 2040 6-32 x 1/4” TAPPING SCREW Secures the cover of the Electronics Box. 8-32 x 1/4” COUNTERSINK FAS 2012 Protects power cables from liquids.
  • Page 40 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION RJ45 EHTERNET CABLE - ELE 925 Connects the Touch Panel to the cabinet. EXTERNAL RJ45 ETHERNET CABLE - Connects the Ethernet cable to the electronics ELE 926 INTERNAL board. FAS 2008 4-40 X 3/8"...
  • Page 41 Electronic Parts and Connections Figure 8...
  • Page 42 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare SPR 5800A SPARE PARTS KIT – SOFT SERVE parts and wear items. INJ 321 GEAR CARTRIDGE Rotates product for even syrup distribution. ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly.
  • Page 43 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SOFT SERVE FOR “BLD” SYSTEMS: Houses extra spare SPR 5800BLD BLEND parts and wear items. INJ 321C GEAR CARTRIDGE Rotates product for even syrup distribution. ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly.
  • Page 44 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare SPR 5800BEV SPARE PARTS KIT – BEVERAGE parts and wear items. GEAR CARTRIDGE ASSEMBLY – Rotates product for even syrup distribution INJ 321S VERTICAL BEVERAGE BLENDER throughout slush product.
  • Page 45 “CBB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – PERMIUM FOR “CBB” SYSTEMS: Houses extra spare parts SPR 5800P BEVERAGE and wear items. GEAR CARTRIDGE ASSEMBLY – Rotates product for even syrup distribution INJ 321P PREMIUM BLEND throughout product.
  • Page 46 “FCB” Spare Parts Kit (See Figure 8E) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPR 5800FCB SPARE PARTS KIT FOR FCB Houses extra spare parts and wear items. RUB 601 9-POS DUCKBILL CHECK VALVE Provides sealed cavity to prevent leakage. RUB 602 9-POS TUBE CONN.

  • Page 47: Equipment

    EQUIPMENT SETUP Connecting the Unit Syrup Line and Pump Harness Cable ADDITONAL PRODUCTS & SUPPLIES REQUIRED: The syrup lines attached at the lower back of - ENVIROKLEEN NO-RINSE CLEANER & the cabinet connect the 8 bags of syrup to the FOOD CONTACT SANITIZER Injector Assembly, with the 9 tube connecting...
  • Page 48 4. Loosen the Lead’s coupler nut and slide the 7. Thread the 9-Tube Assembly coupler nut connection onto the slot on the lower plate. onto the Lead’s casing and tighten to secure. 26235 26233 5. Tighten the coupler nut and the casing to secure.

  • Page 49: Installing The Electronics Box And Power Connections

    Installing the Electronics Box and Power 4. Remove the open-close bushing from the Connections plate and wrap the bushing around the pump harness cable, leaving enough cable The Electronics Box houses the electronics to connect the end to the Electronics Board. board and most of the power connections for Snap the grommet with the cable back into the Deluxe unit.
  • Page 50 8. Ensure the power-switch is in the “off” 11. Connect the power cord to the port on the ○ back panel. position with the “ ” end pressed in on the Electronics Box Power Entrance Module. 26222 26220 12. Use the four screws of the Electronics Box 9.

  • Page 51: Filling The Sanitizer Tank

    Power Entrance Module of the Electronics Box. The sanitizer tank system delivers solution to ® specific areas of the Flavor Burst system such 26223 as the Injector/Blending Head and syrup lines during certain functions. Therefore, check the tank levels on a daily basis.
  • Page 52 1. Wait until you are ready to perform the full 5. Fill the Sanitizer Tank with sanitizer. Clean-In-Place Procedure (130 minute procedure) before filling the tank. When ready, mix two packets (4 oz total) of Stera- Sheen® Green Label with four gallons of warm water (108°F / 42°C) until dissolved.

  • Page 53: Equipment Setup - Continued

    EQUIPMENT SETUP – Continued OTHER IMPORTANT INFORMATION Continue with the EQUIPMENT SETUP Consult your standard manual for important instructions in your standard operations information and instructions on these topics: manual(s). For systems flavoring two different product types, refer to each type of manual for ...

  • Page 54: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp 80bld-dlxCtp 80cbb-dlxCtp 80bev-dlxCtp 80fcb-dlx

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