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Flavor Burst CTP 44SS Operation Manual Supplement

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Flavor Burst
®
Dual Series Systems
- Operations Manual Supplement
Models:
CTP 44SS
CTP 44BLD
CTP 44BEV
CTP 44FCB
CTP 44SS/BEV
CTP 44SS/BLD
CTP 44SS/FCB
CTP 44BEV/BLD
CTP 44BEV/FCB
CTP 44BLD/FCB
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
©2017 Flavor Burst Company
All Rights Reserved
Printed in October
Printed in
The United States of America

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Summary of Contents for Flavor Burst CTP 44SS

  • Page 1 Phone: (317) 745-2952 Toll Free Number: (800) 264-3528 Fax: (317) 745-2377 www.flavorburst.com For pricing, ordering and support, contact one of our qualified distributors. ©2017 Flavor Burst Company Printed in October Printed in All Rights Reserved The United States of America...
  • Page 2 Dual Series system. For example, if you have a model CTP 44SS/BLD, use the CTP 80SS manual to service the side of your system that stripes soft serve with flavors, and use the CTP 44BLD manual to service the side of your system that blends flavoring with soft serve.

  • Page 3: Table Of Contents

    Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Daily Opening, Daily Closing, Scheduled Maintenance – Notes…….………….…...40 For Models CTP 44SS, CTP 44BLD, CTP 44BEV, CTP 44FCB...……...…..…40 For Models CTP 44SS/FCB, CTP 44BLD/FCB, CTP 44BEV/FCB...…...…..…40 For Models CTP 44SS/BLD, CTP 44SS/BEV, CTP BEV/BLD..……...…..…40 Comparing the Injector and Blending Assemblies………….………...…………..41 Replacing the Syrup Flavors –...

  • Page 4: Fcc Id

    FCC ID 必须要加的警告语: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    SAFETY PRECAUTIONS INTRODUCTION Always follow these safety precautions when Congratulations on your purchase of a CTP 44 operating the Flavor Burst ® system: Dual Series flavoring system! As a food and beverage provider, your customers are your greatest asset. Your primary concern must be DO NOT operate the system without the health and welfare of your customers.

  • Page 6: Environmental Notices

    HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
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  • Page 8: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY WITH ELE 905A Flavor Burst unit command center. BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. FOR “SS” SYSTEMS: Injects syrups into the product.
  • Page 9 General System Overview (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Transports syrup from the bag to the pumps. *8 for 44SS, 44BLD, & 44SS/BLD systems. SYRUP BAG CONNECTOR 10-1 SYR 944 **4 for 44SS/FCB, 44SS/BEV, 44BLD/FCB, ASSEMBLY 0*** &...
  • Page 10 General System Overview (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION MALE TO MALE 48” SWITCH EXTENSION ELE 525M Connects Touch Panel to the freezer switch. FOR “SS” & “BLD” SYSTEMS: Secures the syrup bag adapters to the bag fitments. *8 for 44SS, 44BLD, & 44SS/BLD systems. SYR 946 SYRUP BAG LOCK **4 for 44SS/FCB, 44SS/BEV, 44BLD/FCB,...
  • Page 11 General System Overview 26001 “FCB” SYSTEMS “BEV” SYSTEMS “BLD” SYSTEMS “SS” SYSTEMS “SS” AND “BLD” SYSTEMS 10-1 “SS” AND “BLD” SYSTEMS “BEV” AND “FCB” SYSTEMS 10-1 “SS” AND “BLD” SYSTEMS “SS” SYSTEMS 12-1 “BLD” SYSTEMS 12-2 12-3 “BEV” SYSTEMS 12-4 “FCB”...
  • Page 12 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Control system for the unit. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, secures FAS 2024 8-32 X 1/4 PAN HEAD sides.
  • Page 13 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION 3/16" X 3/16" BARB TUBE CONNECT FIX 1023 Splices together flush tubes. CAB 134 DIVIDER PANEL Holds tray support brackets and divides trays. CAB 144R RIGHT PANEL BRACKET Holds tray support rails. CAB 144L LEFT PANEL BRACKET Holds tray support rails.
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  • Page 15 Cabinet “BEV” & “FCB” 26002 SYSTEMS 44SS/BEV, 44BEV/BLD, “SS” & “BLD” 44BLD/FCB, SYSTEMS 44SS/FCB & 44BEV/BLD MODELS See Figure 7 Electronic Parts 44FCB MODEL and Connections 44BEV & 44BEV/FCB MODELS 44SS, 44BLD, 44SS/BLD, 44SS/BEV, 44SS/FCB, 44BEV/BLD, & “SS” & “BLD” 44BLD/FCB MODELS 20-1 SYSTEMS...
  • Page 16 “SS” Injector Assembly and Related Parts (See Figure 3A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the product. *2 for 44SS systems. INJECTOR ASSEMBLY WITH SYRUP INJ 424TS **1 for 44SS/BLD, 44SS/BEV, & 44SS/FCB LINES, ADAPTER, & BRACKET 0*** systems.
  • Page 17 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 18 “BLD” Blending Assembly and Related Parts (See Figure 3B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into the product. FLAVOR BLEND BLENDING *2 for 44BLD systems. INJ 424VBLD ASSEMBLY WITH SYRUP LINES, **1 for 44SS/BLD, 44BLD/FCB, & ADAPTER, &...
  • Page 19 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SUSPENSION BRACKET MIS 3143 Secures Blending Assembly to freezer door. ASSEMBLY FAS 2107 BLENDING BRACKET KNOB 1 ea. Secures the two bracket pieces. Attaches to freezer door bolts to hang MIS 3143A SUSPENSION BRACKET PART A 1 ea.
  • Page 20 “BEV” Blending Assembly and Related Parts (See Figure 3C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into the product. VERTICAL BLENDING ASSEMBLY *2 for 44BEV systems. INJ 424VTS WITH SYRUP LINES, ADAPTER, & **1 for 44SS/BEV, 44BEV/BLD, & BRACKET 0*** 44BEV/FCB systems.
  • Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 22 “FCB” Door Spout Assembly and Related Parts (See Figure 3D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FBC” SYSTEMS: Dispenses product blended with syrups. *2 for 44FCB systems. ADPT MODIFIED FCB FREEZER SPOUT **1 for 44SS/FCB, 44BEV/FCB, & TY80S-FCB ASSEMBLY 0*** 44BLD/FCB systems.
  • Page 23 “FCB” Door Spout Assembly and Related Parts 26003D FOR “FCB” SYSTEMS Figure 3D...
  • Page 24 Soft Serve Syrup Pump and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Pumps syrup from flavor bags into flavor lines. *8 for 44SS, 44BLD, & 44SS/BLD systems. SOFT SERVE SYRUP PUMP **4 for 44SS/FCB, 44SS/BEV, SYSTEM 0***...
  • Page 25 Soft Serve Syrup Pump and Related Parts 26004A Figure 4A...
  • Page 26 Beverage Syrup Pump and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Pumps syrup from flavor bags to flavor lines. *8 for 44BEV, 44FCB, & 44BEV/FCB BEVERAGE SYRUP PUMP systems. SYSTEM **4 for 44SS/FCB, 44SS/BEV, 0*** 44BLD/FCB, &...
  • Page 27 Beverage Syrup Pump and Related Parts 26004B Figure 4B...
  • Page 28 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Connects with flavor line to flush with sanitizer solution. FLUSH TUBE ASSEMBLY – MIS 3028-80 *1 for 44SS, 44BLD, 44SS/BLD, 44SS/BEV, SOFT SERVE 44SS/FCB, 44BEV/BLD, &...
  • Page 29 Sanitizer Pump and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Splits the connection. FIX 1053 SANITIZER PUMP T CONNECTOR *1 with 44FCB model TUB 803 0.17 x 1/4 LDPE TUBING Transports sanitizer from the tank the pump. Transports sanitizer to sanitizer / flush tubes. SYR 931 CLEAR TUBING *0 with 44FCB model...
  • Page 30 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Leads, and Casing (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION MX SERIES INTERNAL 9-TUBE Transports syrup from bags to flavor 9- SYR 938 ASSEMBLY Tube Assembly. Transports syrup and sanitizer from SYR 900 4' 9-TUBE ASSEMBLY TUBES 11 ea.
  • Page 31 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Leads, and Casing 26009 Sanitizer Tank Assembly is much larger in scale than shown here To Sanitizer Pump and Pump Flush Adapter Figure 6...
  • Page 32 Electronic Parts and Connections (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 905 FLAVOR 10 COLOR TOUCH PANEL Control system for the unit. FOR “SS” & “BLD” SYSTEMS: Secures the Touch Panel to the freezer. *1 for 44SS, 44BLD, 44SS/BLD, 44SS/BEV, TOUCH PANEL MOUNTING BRACKET MIS 3214 44SS/FCB, 44BLD/FCB, &...
  • Page 33 FAS 2014 8-32 X 1/2" PAN HEAD 16 Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. 120V POWER ENTRANCE Provides a power connection to the outside of the...
  • Page 34 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 911 ELECTRONICS BOARD Provides power to the system. FAS 2024 8-32 X 1/4 PAN HEAD SCREW Secures power supply to the base panel. Secures Electronics Board to the Box and FAS 2035 8-32 NUTS - EXT.
  • Page 35 Electronic Parts and Connections “SS” & “BEV” SYSTEMS 14-1 14-2 “BLD” SYSTEMS Figure 7...
  • Page 36 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare parts and wear items. *1 for 44SS, 44SS/BLD, 44SS/FCB, & SPR 5800A SPARE PARTS KIT – SOFT SERVE 44SS/BEV systems. **0 for 44BLD, 44BEV, 44FCB, 44BLD/FCB, 44BEV/BLD, &...
  • Page 37 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT – SOFT SERVE *1 for 44BLD, 44SS/BLD, 44BLD/FCB, & SPR 5800BLD BLEND 44BEV/BLD systems. **0 for 44SS, 44BEV, 44FCB, 44SS/FCB, 44SS/BEV, &...
  • Page 38 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT – *1 for 44BEV, 44SS/BEV, 44BEV/BLD, & SPR 5800BEV TOUCHSCREEN BEVERAGE 44BEV/FCB systems. **0 for 44SS, 44BLD, 44FCB, 44SS/FCB, 44SS/BLD, &...
  • Page 39 “FCB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FCB” SYSTEMS: Houses extra spare parts and wear items. *1 for 44FCB, 44SS/FCB, 44BLD/FCB, & SPR 5800FCB SPARE PARTS KIT FOR FCB 44BEV/FCB systems. **0 for 44SS, 44BEV, 44BLD, 44SS/BLD, 44SS/BEV, &...
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  • Page 41: Daily Opening, Daily Closing, Scheduled Maintenance - Notes

    Daily Opening, Daily Closing, Scheduled DAILY OPENING, DAILY CLOSING, Maintenance for Models: SCHEDULED MAINTENANCE - NOTES CTP 44SS/FCB CTP 44BLD/FCB NOTE: YOUR HANDS SHOULD BE CLEANED CTP 44BEV/FCB AND SANITIZED BEFORE YOU PERFORM For models with one side flavoring Frozen THE FOLLOWING PROCEDURES.

  • Page 42: Comparing The Injector And Blending Assemblies

    Comparing the Injector and Blending 2. The Gear Cartridge is the part that Assemblies combines the flavoring with the product. Each one is designed to mix the flavoring with a specific product. Be sure to install 26100 the correct cartridge with its assembly for best results.
  • Page 43 3. The difference between the Drive Motors is 4. The soft serve and blend assemblies each in the speed of the motor and the direction come with two spout adapters, which fit the motor turns the small white gear at the most soft serve freezers.
  • Page 44 5. The lower o-rings of all three adapters are all the same – RUB 632. The beverage adapter comes with an additional o-ring that fits inside the adapter along the top. It is noticeably larger than the lower o-ring. SS & BLD Soft Serve &...

  • Page 45: Replacing The Syrup Flavors - Notes

    Flavor Burst system they are installed in. Color intensity, flavor intensity, and whether or not they blend with the product vary from each type.
  • Page 46 3. Soft Serve Striping Syrups: There are two different kinds of soft serve syrup. One (Flavor Burst) is formulated to stripe the soft serve and is compatible with the “SS” model systems. The flavor part numbers for these syrups either end in a number or “SEA”.

  • Page 47: Equipment Setup

    EQUIPMENT SETUP Installing the Spout Adapters - Notes 1. The soft serve and blend assemblies each NOTE: YOUR HANDS SHOULD BE CLEANED come with two spout adapters, which fit AND SANITIZED BEFORE YOU PERFORM most soft serve freezers. The frozen THE FOLLOWING PROCEDURES.

  • Page 48: Installing The Touch Panel And Mounting Bracket - Notes

    Bracket - Notes 3. Mounting on Two Separate Freezers: When The Color Touch Panel is the control unit for the the system is attached to two separate Flavor Burst system. Normal operating freezers, the Color Touch Panel is typically ®...

  • Page 49: Installing The Spigot Switches - Notes

    Installing the Spigot Switches - Notes Connecting the Unit Syrup Lines When connecting two switches on the Color The syrup line Lead “A” at the lower back of the Touch Panel switch ports, it does not matter cabinet is connected to the 4 bags of syrup in which port goes with each switch.
  • Page 50 3. Ensure the 9-hole gasket is placed between 6. Removed the dust cab from the other end of the Extension and 9-Tube Lead coupler the 9-Tube Extension. Slide the coupler pins. The gasket must be in place to seal casing back to expose the Extension the connection and prevent leakage.
  • Page 51 9. Slide the coupler casing over the connection 12. Align the coupler pins of the Lead with the and screw each coupler nut into each end of appropriate 9-Tube Assembly coupler pins the casing. Tighten the coupler nuts to and connect the assemblies. secure the connection.

  • Page 52: Power Connections And Power Up

    Power Connections and Power Up 3. Find the Drive Motor cable that is attached to your second spout (or Spout 2), the one The electrical connections for the Dual Series that will operate flavors in trays 5-8. system are located on the upper back panel of Connect this motor cable to the round metal the unit.

  • Page 53: Installing Flavors And Priming Syrup Lines - Notes

    TOUCH PANEL with and the Flavor Burst system they are OPERATIONS MANUAL. For the initial set- installed in. Color intensity, flavor intensity, up, however, proceed with the rest of this and whether or not they blend with the section before making those adjustments.
  • Page 54 3. Soft Serve Striping Syrups: There are two different kinds of soft serve syrup. One (Flavor Burst) is formulated to stripe the soft serve and is compatible with the “SS” model systems. The flavor part numbers for these syrups either end in a number or “SEA”.

  • Page 55: Color Touch Panel Overview - Notes

    COLOR TOUCH PANEL OVERVIEW - NOTES More than one flavor can be selected for each serving. Simply select the Touch Panel flavors desired in the single serving and draw the Nearly all instructions involving the Touch product as usual. The flavors will dispense in Panel, setup and operational, are outlined on one smooth motion, changing in the order the Touch Panel itself.

  • Page 56: Testing The Drive Motor And Switch Connections

    Testing the Drive Motor and Switch 4. Go to the Color Touch Panel’s Connections “Maintenance Menu” and go through the Equipment Setup Wizard. On “Step 4” of the Equipment Setup Wizard, assign a spout to Test the system to ensure the Color Touch the injector connectors C and D on the Panel is set up to operate each flavoring board.

  • Page 57: Testing The Syrup Connections

    Testing the Syrup Connections Testing the syrup connections ensures that the first four flavors are connected to the correct spout. If the Equipment Setup Wizard is not set up correctly or if the 9-Tube Assemblies are not connected to the correct Leads at the back of the unit, you may have the wrong set of four syrups connected to the spouts.
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  • Page 59: Other Important Information

    OTHER IMPORTANT INFORMATION Consult your standard manual for important information and instructions on these topics:  Daily Opening Procedures  Daily Closing Procedures  Replacing the Syrup Flavors  Scheduled Maintenance  Color Touch Panel Overview  Directory of Cleaning Procedures ...

  • Page 60: Ordering/Service Information

    For more information, contact your local authorized Flavor Burst ® distributor. Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp 44bldCtp 44bevCtp 44fcbCtp 44ss/bevCtp 44ss/bldCtp 44ss/fcb ... Show all

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