Flavor Burst TS 80FCB Manual
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Flavor Burst TS 80FCB Manual

Frozen beverage system
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®
Flavor Burst
Frozen Beverage System
Model TS 80FCB
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every FB 80FCB system, located inside the
FB 80FCB unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
®
your local authorized Flavor Burst
distributor.
©2014 Flavor Burst Company
Printed in January
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst TS 80FCB

  • Page 1 Any questions or concerns regarding the warranty should be clarified upon delivery or installation. For more information, contact ® your local authorized Flavor Burst distributor. ©2014 Flavor Burst Company Printed in January...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Replacing the Syrup Flavors…………...…………………………..…….………...……...18 Scheduled Maintenance…………...……………………………….…….………...…...….22 Clean-In-Place (CIP) Procedure…………………………………..…………..…...22 CIP – Phase 1: 9-Tube Assembly Cleaning……………………………...…22 CIP – Phase 2: Syrup System Cleaning…………..………………..…23 CIP – Phase 3: Reassembly………………………………….………..…26 Priming the Syrup System…………………………………..…………...…..…27 Refilling the Sanitizer Tank…………………………………..……………..…29 Cleaning the Door Spout Assembly…...……………………..…………....29 Cleaning / Replacing Syrup Port O-Rings……….……………………………..…29...
  • Page 3 TABLE OF CONTENTS (continued) Touchscreen Operations…………...…….……………………………………..……...…44 Calibrating the Touchscreen……………..….…………………………………….…44 Enabling the TS 80FCB System………………………………….……………….…45 Testing the TS 80FCB System………………………..………….………..…...…47 Disabling the Injector Flush Feature….………………………….……………..…48 Enabling the FCB Purge Feature……..………………………….……………..…49 Draw Mode Options………………………………………………….………..…….50 Enabling the Standard Manual Draw Mode…………......…51 Dispensing Product – Standard Manual Draw Mode……………….…..…52 Enabling the Timed Serving Size Draw Mode………………………..…….53...
  • Page 4 PAGE INTENTIONALLY LEFT BLANK...

  • Page 5: Introduction

    FB 80FCB system. The FB 80FCB cabinet system must be placed on a level surface capable of supporting Flavor Burst™ syrup is stored within the at least 220 lbs of weight. Failure to comply equipment cabinet in 1 gallon disposable bags.

  • Page 6: Parts Identification/Function

    MODIFIED FREEZER SPOUT ADPT TY80S-FCB Dispenses product mixed with flavorings. ASSEMBLY ELE 805 TOUCHSCREEN SUB-ASSEMBLY Flavor Burst unit command center. Transfers updated programming and files ELE 810 SD CARD READER from the computer to the SD card. Supplies the electronics board with...
  • Page 7 General System Overview Figure 1...
  • Page 8 Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
  • Page 9 ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches to screw and holds rubber bumper FAS 2035 8-32 NUTS - EXT. LOCK WASHER in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper. FAS 2040 6-32 X 1/4" TAPPING SCREW Secures tray support bracket to side panels.
  • Page 10 Door Spout Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION MODIFIED DOOR SPOUT FCB 112 Dispenses product mixed with flavorings. ASSEMBLY RUB 652-RSS SMALLER SYRUP PORT O-RING 1 ea. Provides a sealed cavity inside the syrup port. RUB 660 LARGER SYRUP PORT O-RING 1 ea.
  • Page 11 ITEM PART NO. DESCRIPTION QTY. FUNCTION STAINLESS 9-TUBE CASING Protects and holds the cables and 9-Tube MIS 3196 ASSEMBLY Assembly in place on the freezer side panel. STAINLESS 9-TUBE CASING Covers and protects the cables and tubes of MIS 3190 1 ea.
  • Page 12 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. Pumps syrup from flavor bags into flavor SYR 926 PERISTALTIC SYRUP PUMP 1 ea. lines. 1/4"...
  • Page 13 Syrup Pump and Related Parts Figure 4...
  • Page 14 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 15 Sanitizer Pump and Related Parts Figure 5...
  • Page 16 QTY. FUNCTION ELE 805 TOUCHSCREEN ASSEMBLY Flavor Burst unit command center. TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system. TOUCHSCREEN CONTROLLER Provides power between the Touchscreen ELE 215TS 1 ea. CABLE and the power supply and spigot switch.
  • Page 17 Electronic Parts and Connections Figure 6...
  • Page 18 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPR 5800FCB SPARE PARTS KIT FOR FCB Houses extra spare parts and wear items. Activates the ELE 530 Spigot Switch. Not MIS 3179 MAGNETIC ACTUATOR PIN used with the FB 80FCB Auto Draw Valve system.

  • Page 19: Replacing The Syrup Flavors

    4. Proceed to Steps 5-11 while the flush REPLACING THE SYRUP FLAVORS process is running. NOTE: BE SURE TO PLACE A CONTAINER UNDER THE DOOR SPOUT TO CATCH THE 5. Pull the tray forward and remove the syrup PRODUCT AND SANITIZER SOLUTION. bag.
  • Page 20 8. Lifting up with the bag fitment, press the 11. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 21 14. Using a spray bottle of approved sanitizer 17. Repeat Steps 3-16 for any additional flavors solution, spray the syrup bag fitment and that are being changed out. the Syrup Bag Connector. Allow these parts to sanitize for at least 1 minute. 18.
  • Page 22 21. The system is now in the Prime Syrup 23. Once syrup flows consistently from the function mode. spout, press the flavor key again to complete the procedure. 24. Repeat Steps 22-23 for each syrup line to be primed. 25. When all the syrup lines with replaced flavors have been primed, draw a small serving to clear the spout of flavor.

  • Page 23: Scheduled Maintenance

    CIP - Phase 1: 9-Tube Assembly Cleaning SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water The following procedures are performed less according to manufacturer’s instructions. frequently than daily or as needed. Also prepare approved sanitizer solution according to manufacturer’s instructions. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES.

  • Page 24: Cip - Phase 2: Syrup System Cleaning

    5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and sanitizer solution during the Clean-In-Place NOTE: THE FOLLOWING CLEAN-IN-PLACE procedure. PROCEDURE (STEPS 8-17) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
  • Page 25 11. Place the syrup bag lock in sanitizer for at 14. Using a spray bottle of approved sanitizer least 1 minute. solution, spray the syrup bag fitment and the Syrup Bag Connector. Allow these parts to sanitize for at least 1 minute. 12.
  • Page 26 17. Press MAINTENANCE. 20. The next screen will remind you to connect the Pump Flush Adapter (or Flush Line) to the flavor connector, which you should have already done in Step 15. It will also show a START / STOP key. 18.

  • Page 27: Cip - Phase 3: Reassembly

    23. Once the Water / Syrup Flush process has CIP - Phase 3: Reassembly completed the full 15 minute flush, press the BACK key to return to the Water / Syrup 28. Slide a syrup bag lock over each syrup bag Flush menu screen.

  • Page 28: Priming The Syrup System

    32. Using a spray bottle of approved sanitizer Priming the Syrup System solution, spray end of the 9-Tube Assembly and allow it to sanitize for at least 1 minute. Priming the syrups is necessary when first installing the flavors, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.
  • Page 29 4. The system is now in the Prime Syrup 6. Once syrup flows consistently from the function mode. spout, press the flavor key again to complete the procedure. 7. Repeat Steps 5-6 for the rest of the flavors. 8. When no additional flavors need to be installed, draw a serving to clear the door spout opening of any residual flavor.

  • Page 30: Refilling The Sanitizer Tank

    Using the handle, pump air into The Sanitizer Tank system provides approved the Sanitizer Tank to prime the pump ® sanitizer solution to the Flavor Burst syrup (approximately 10 strokes.) lines. In order to utilize the clean-in-place function, keep an adequate supply of approved sanitizer solution in the Sanitizer Tank at all times.

  • Page 31: Miscellaneous Cleaning Procedures

    3. If the o-rings are worn and need to be Miscellaneous Cleaning Procedures replaced, skip to Step 4. If they simply need to be cleaned, clean them with a small The following parts of the FB 80FCB do not brush and detergent water. Rinse require daily cleaning.

  • Page 32: Inside The Cabinet

    Inside of the Cabinet Tube / Cable Casing Assembly 1. Remove the Tube / Casing Assembly from 1. If necessary, disconnect the Syrup Bag the freezer. Connectors from the bags and remove the syrup trays for better access. 2. Using warm detergent water and a single service towel, clean the Casing Assembly.

  • Page 33: Touchscreen And Mounting Bracket

    Touchscreen and Mounting Bracket Winterizing the Unit Assembly ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the FB 80FCB system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 34 4. Empty the Sanitizer Tank and return the 7. Press MAINTENANCE. tank to the unit. 8. Press the WATER/SYRUP FLUSH key. 5. Connect the Pump Flush Adapter to the syrup line to be flushed. 9. The system is now in the Water / Syrup Flush function mode.
  • Page 35 12. When the line is empty, touch the START / STOP key again. Then, press the BACK key to return to the Water / Syrup Flush 17. Ensure the other Flavor Burst parts are menu. cleaned for off-season storage according to the SCHEDULED MAINTENANCE section.
  • Page 36 PAGE INTENTIONALLY LEFT BLANK...

  • Page 37: Equipment Setup

    ¼” above the existing door spout of the barrel where the Flavor Burst system will be attached. The handle arch and centered. modified door spout includes a port where the 9-Tube Assembly is inserted, delivering flavor to the product before it is dispensed.
  • Page 38 7. Install the freezer door with spout assembly 10. Insert the magnetic pin into the hole so that onto the freezer. the back of the pin is flush with the back of the pull handle. The pin should protrude from the hole at the front. Ensure the pin is secure and if necessary, use a drop of super glue to secure the pin in the hole.

  • Page 39: Mounting The Tube / Cable Casing Assembly

    Mounting the Tube / Cable Casing Assembly 3. Swing the Casing cover outward. The TS 80FCB includes a stainless steel casing assembly to hold the 9-Tube Assembly level with the Door Spout Assembly. It also channels the Touchscreen power cord to the back of the unit so that it is out of the way.

  • Page 40: Connecting The Unit Syrup Line

    The Sanitizer Tank system provides approved ® the cabinet connect the eight bags of syrup to sanitizer solution to the Flavor Burst syrup the syrup port of the door spout. The ninth tube lines. In order to utilize the clean-in-place...

  • Page 41: Mounting The Touchscreen Assembly

    Tank and fill the Tank with approved sanitizer solution. The Touchscreen is the control unit for the ® Flavor Burst system. The Touchscreen is attached to the freezer with a Mounting Bracket and can be assembled in a variety of ways for left and right side installation.

  • Page 42: Power Connections And Power Up

    5. Connect the spout switch to the switch the connections have been made and the unit is extension. turned on, the TS 80FCB can remain on during normal operations from day to day. It does not need to be turned off unless it is being serviced or moved, or unless it is not used for a long period of time.

  • Page 43: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the TS 80FCB system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions 6.

  • Page 44: Adjusting Base Product Flow Rate

    (shorten the assembly) to increase the flow Place procedure MUST be done during the of the base product. Adjust the screw out initial setup of the TS 80FCB to ensure all from the casing (lengthen the assembly) to the parts and syrup lines are sanitized and decrease the flow of the base product.

  • Page 45: Touchscreen Operations

    Touchscreen can even be programmed for different languages. The TS 80FCB system is simple to use with the Touchscreen selection of flavors. More than one flavor can be selected for each serving.

  • Page 46: Enabling The Ts 80Fcb System

    Enabling the TS 80FCB System the center of the square in the upper left corner. DO NOT use a sharp tool on the The TS 80FCB system is activated using the touchscreen. Touchscreen upon initial equipment setup according to the following instructions. The...
  • Page 47 5. Enter the PASSCODE #3141. 8. Press the SETUP SECOND UNIT key. 9. On the “Initial Unit Setup Powered by the 6. Read the instructions on the Pre-Setup P3 Cable Connector” screen , ensure all Verification screens (press Next to see more rules).

  • Page 48: Testing The Ts 80Fcb System

    11. On the “Initial Unit Setup Powered by the Testing the TS 80FCB System P2 Cable Connector” screen, check both boxes under the A column in the “1-4” and Once the system is enabled to dispense flavors, “5-8” rows. Press the box to select it. It is...

  • Page 49: Disabling The Injector Flush Feature

    4. Hold a large container under the spout. Disabling the Injector Flush Feature Move the draw handle to the open position to dispense product. Ensure the TS 80FCB The Injector Flush function is intended for non- operates properly with all eight syrup lines FCB systems.

  • Page 50: Enabling The Fcb Purge Feature

    4. Uncheck the ENABLE INJECTOR FLUSH Enabling the FCB Purge Feature box to activate the flush function. The Injector Flush key will not appear on the This feature is exclusively used for FCB main menu above the flavor list. systems, and is one of the ways to help reduce flavor carryover.

  • Page 51: Draw Mode Options

    4. Press the box next to ENABLE FCB Draw Mode Options PURGE to activate the flush function. The TS 80FCB system can be set for three different draw modes. The standard manual draw mode dispenses flavors as long as the draw handle is open.

  • Page 52: Enabling The Standard Manual Draw Mode

    Enabling the Standard Manual Draw Mode 4. Ensure the box next to ENABLED TIMED SERVING SIZE and ENABLE AUTO Standard manual draw mode allows the DISPENSE MODE is deselected. If there operator to dispense product with flavor for as is a check in the box, press the box to long as the draw handle is in the open position.

  • Page 53: Dispensing Product - Standard Manual Draw Mode

    Dispensing Product – Standard Manual NOTE: WITH THE “FCB PURGE” FEATURE Draw Mode ACTIVATED, A SHORT BURST OF AIR WILL FOLLOW THE END OF THE SERVING. THIS Standard manual draw mode allows the PUSHES THE REMAINING FLAVORED operator to dispense product with flavors for as PRODUCT THROUGH THE SPOUT, HELPING long as the draw handle is in the open position.

  • Page 54: Enabling The Timed Serving Size Draw Mode

    Enabling the Timed Serving Size Draw Mode 4. Ensure the box next to ENABLED TIMED SERVING SIZE is selected. Touch the box Timed serving size draw mode alerts the to select it. operator to finish a serving according to the size selected on the Touchscreen.

  • Page 55: Dispensing Product - Timed Serving Size Draw Mode

    6. The main screen will show four serving size 2. Select the desired flavor(s) from the choices above the flavor list. Touchscreen. 7. To adjust the size for each individual size, 3. In one smooth motion, draw a serving to see the “Setting Serving Size Timing”...

  • Page 56: Setting Serving Size Timing

    Touchscreen. Setting the serving size timing is only necessary when the TS 80FCB system is set to run based on serving size (see “Serving Mode Options”). Ensure that the freezer is set to the desired 4.
  • Page 57 6. Select a size in the first box using the “<” 9. Press the DONE key in the upper right and “>”keys. corner of the screen. 7. Then assign the appropriate length of time 10. Test out each serving size and repeat the “<”...

  • Page 58: Adjusting The End Of Serving Delay Timing

    Adjusting the End of Serving Delay Timing 4. Under END OF SERVING DELAY, use the “<” and “>”to increase or decrease the When the system is in the Timed Serving Size timing between the syrup shut-off and the or Auto Dispense Mode, the syrup pump shuts serving size alarm (or automatic product off moments before the serving size alarm shut-off).

  • Page 59: Assigning Flavors To The Menu

    5. Press the “<” and “>”keys beside the Assigning Flavors to the Menu second box of flavor names until the correct The TS 80FCB Touchscreen is preset with a list flavor appears for syrup located in tray 1. of available flavors that need to be changed to coordinate with syrups currently in the trays.

  • Page 60: Adjusting Flavor Dispense Rate

    Fortunately, the TS 80FCB system is adjustable for both flow and taste at any time. 1. From the main menu screen, press the SETUP key in the upper left corner.

  • Page 61: Adjusting Alternating Flavor Timing

    Flow Rate”. Adjusting Alternating Flavor Timing 4. Under “Alternating Selections Dispense The TS 80FCB is able to inject more than one Time”, use the “<” and “>”to increase or flavor in a single serving with one smooth decrease the flow time for each layer. A...

  • Page 62: Accessing The Water / Syrup Flush Mode

    5. Press DONE to return to the main screen. 2. Press MAINTENANCE. 6. Draw a large multi-flavored serving to 3. Press the WATER / SYRUP FLUSH key. determine if the setting is acceptable. Repeat Steps 1-5 to adjust any levels as needed.

  • Page 63: Accessing The Prime Syrup Pump Mode

    Accessing the Prime Syrup Pump Mode NOTE: INJECTOR FLUSH KEY IS INTENDED FOR USE WITH NON-FCB SYSTEMS. DO The Prime Syrup Pump mode allows the NOT PRESS INJECTOR FLUSH, AS AIR individual pumps to pump only syrup through AND/OR PRODUCT WILL DISPENSE FROM the line without dispensing product.

  • Page 64: Enabling The Pass Code Feature

    Enabling the Pass Code Feature 4. Check the PASSCODE ENABLE box to protect the Touchscreen settings with a The TS 80FCB system can be set with a pass pass code. code to protect access and changes to the other Touchscreen settings. When enabled,...

  • Page 65: Accessing And Resetting The Serving Count

    4. The number of servings dispensed from the spout selected is displayed in the center of The TS 80FCB system is set to keep track of the screen. This number represents the total the number of servings. Access to the current...

  • Page 66: Accessing The Diagnostics Information

    Accessing the Diagnostics Information 4. The diagnostics information is displayed on the screen. The TS 80FCB system displays the diagnostic information using these instructions. 1. From the main menu screen, press the SETUP key in the upper left corner. Enter the password if required.

  • Page 67: Enabling The Second Language Option

    Enabling the Second Language Option 4. Press the box next to ENABLE SECOND LANGUAGE so that it is checked. The TS 80FCB system is capable of being programmed to display a second language. A key is added to the main screen which allows the user to switch from English to another language with just a touch.

  • Page 68: Enabling The Dispense Instruction Screen

    Enabling the Dispense Instruction Screen NOTE: TIMED SERVING SIZE AND SELF SERVE MODE ARE OPTIONAL FEATURES In self-serve applications, you may find it helpful COMPATIBLE WITH THE DISPENSE to have step-by-step instructions on operating INSTRUCTION SCREEN. HOWEVER, THEY the Touchscreen when drawing product. With ARE SHOWN UNSELECTED HERE IN THESE enabling the Dispense Instruction Screen, the ILLUSTRATIONS.

  • Page 69: Enabling The Self Serve Mode

    Enabling the Self Serve Mode 3. Press the SETUP OPTIONS key. Enabling the Self Serve Mode adds a command to “make selections” on the main screen. It also makes the SETUP key invisible (although it is still active in the upper left corner), disables the Timed Serving Size option, and also disables the Injector Flush option.

  • Page 70: Updating And Creating Touchscreen Labels

    5. Press the DONE key to return to the main Updating and Creating Touchscreen Labels screen. Updates for the TS 80FCB Touchscreen labels can be done from your computer using most graphics programs. They then can be saved to a Secure Digital (SD) Card and transferred directly to the Touchscreen itself.
  • Page 71 2. Click the button of the desired file you wish 5. Copy the file(s) onto a Secure Digital (SD) to create with the altered labels. Card and slide the locking switch to the lock position on the card. NOTE: THE TOUCHSCREEN WILL NOT 3.

  • Page 72: Uploading The Touchscreen Labels

    Uploading the Touchscreen Labels 5. From the main menu screen, press the SETUP key in the upper left corner. Enter Updates for the TS 80FCB Touchscreen can be the password if required. transferred from a Secure Digital (SD) Card directly to the Touchscreen itself. The card should contain three files: lang.bin, flavors.bin,...
  • Page 73 11. The screen will show how many items were updated. Press CONTINUE. If it shows 0, then there was an error. Ensure the SD card lock switch is in the locked position. 10. The screen will ask you to wait while it is updating.

  • Page 74: Reformatting The Sd Card

    Reformatting the SD Card 4. Go back to My Computer and right click on the SD card drive. Select “Format” from the If the Touchscreen file upload fails, you may list. need to reformat the SD card. IMPORTANT: Reformatting the card will erase everything on the card so be sure to back up all the SD card files to a folder on your computer’s hard drive before proceeding.

  • Page 75: Directory Of Cleaning Procedures

    Spare Parts Kit for easy access. Every 3 Every 6 Part No. Part Description Annually months months FLAVOR BURST COMPONENTS RUB 652-RSS Smaller Syrup Port O-Ring RUB 660 Larger Syrup Port O-Ring RUB 601 Duckbill Check Valve...

  • Page 76: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online at www.flavorburst.com...

  • Page 77: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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