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Flavor Burst FB 80-08 Manual

Soft serve system
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®
Flavor Burst
Soft Serve System
Model FB 80-08
Model FB 80-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
Phone: (317) 745-2952
Toll Free Number:
(800) 264-3528
Fax: (317) 745-2377

Table of Contents

Introduction..........................................................................................................................1
Safety Precautions..................................................................................................................1
Parts Identification/Function.....................................................................................................3
Daily Opening Procedures.....................................................................................................18
Daily Closing Procedures......................................................................................................22
Replacing the Syrup Flavors...................................................................................................26
Scheduled Maintenance........................................................................................................30
Equipment Setup..................................................................................................................44
Keypad Operations...............................................................................................................58
Troubleshooting Guide..........................................................................................................64
Directory of Cleaning Procedures............................................................................................69
Parts Replacement Schedule..................................................................................................70
Recommended Maintenance Items Replacement Schedule.........................................................71
Alternate Parts and Kits by Freezer Model................................................................................71
Ordering/Service Information..................................................................................................72
Warranty
An installation and warranty form is provided with every FB 80 system, located inside the FB 80 unit
with this manual.
It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
authorized Flavor Burst
©2014 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in July
Printed in
The United States of America

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Summary of Contents for Flavor Burst FB 80-08

  • Page 1: Table Of Contents

    ® Flavor Burst Soft Serve System Model FB 80-08 Model FB 80-26 Manufactured by Flavor Burst Company 499 Commerce Drive Danville, IN 46122 Phone: (317) 745-2952 Toll Free Number: (800) 264-3528 Fax: (317) 745-2377 Table of Contents Introduction…………………………………...……………………….…………………………..….…….………1 Safety Precautions……………………………..………………….………..……..….………………...…..……1 Parts Identification/Function……...……………………………….……..…..……….……………….….……...3...

  • Page 2: Introduction

    Congratulations on your purchase of an Always follow these safety precautions when FB 80 series flavoring system! As a food and ® operating the Flavor Burst system: beverage provider, your customers are your greatest asset. Your primary concern must be the health and welfare of your customers.
  • Page 3 DO NOT install the unit in an area where a water jet could be used, and do not use a water jet to clean or rinse the system. Failure to follow these instructions may result in serious electrical shock. NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the...

  • Page 4: Parts Identification/Function

    QTY. FUNCTION ELE 430-RE-1 SPIGOT SWITCH ASSEMBLY Activates Injector Assembly. ELE 500 KEYPAD ASSEMBLY Flavor Burst unit command center. MIS 3109 KEYPAD BRACKET ASSEMBLY Mounts the keypad to the freezer. INJ 324 INJECTOR ASSEMBLY Injects syrups into soft serve. Stores flavor line and Injector Motor when...
  • Page 5 General System Overview Figure 1...
  • Page 6 Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. CAB 135R- Holds tray support brackets and panel RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, 8-32 X 1/4 PAN HEAD 2024 secures sides.
  • Page 7 Strain relief for internal 9-Tube MIS 3067 OPEN/CLOSED BUSHING Assembly.
  • Page 8 ITEM PART NO. DESCRIPTION QTY. FUNCTION 1/4" X 1/4" BLKHD (PUSH-TO- Connects Sanitizer Tank tube to the FIX 1033 CONNECT) unit. Transports sanitizer solution from tank TUB 803 TUBING-PER FOOT to pump. Attaches the bottom of the inner and CAB 133 BASE PANEL side panels.
  • Page 9 Injector Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPOUT ADAPTER WITH O-RINGS Attaches Injector Asmb. to most Taylor ADPT 101A - STANDARD freezers & some Crown Series models. Creates tension to secure Adapter to RUB 642 ADAPTER O-RING freezer door.
  • Page 10 ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches to freezer door bolts to hang MIS 3143-A INJECTOR BRACKET PART A Injector Assembly. Allows space between hanging and ROT 535 INJ. BRACKET SPRING WASHER base brackets. Secures bracket assembly to Injector MIS 3143-B INJECTOR BRACKET PART B Assembly.
  • Page 11 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. Pumps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. lines.
  • Page 12 Syrup Pump and Related Parts Figure 4...
  • Page 13 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per ROLLED FLANGE EYELET 2051...
  • Page 14 Sanitizer Pump and Related Parts Figure 5...
  • Page 15 Electronic Parts and Connections (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 500 KEYPAD ASSEMBLY Flavor Burst unit command center. ELE 430-RE-1 SPIGOT SWITCH ASSEMBLY Activates Injector Assembly. Powers the Injector Assembly to inject INJ 330 INJECTOR MOTOR ASSEMBLY syrup into product.
  • Page 16 Electronic Parts and Connections Figure 6...
  • Page 17 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION Houses extra spare parts and wear SPARE PARTS KIT – SOFT SERVE 5800 items. Rotates product for even syrup INJ 321 GEAR CARTRIDGE distribution. Provides sealed cavity and prevents RUB 601 9-POS DUCKBILL CHECK VALVE syrup leakage.
  • Page 18 Spare Parts Kit Figure 7...

  • Page 20: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. (See Figure 9.) NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 21 6. The following do not need to be sanitized on 2. Install the Injector Head onto the Drive a daily basis as part of the daily opening Assembly Gear Box and rotate off-center to procedures. However, inspect these areas secure. (See Figure 14.) and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 12.)
  • Page 22 These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.

  • Page 24: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Injector Head syrup line opening. (See NOTE: YOUR HANDS SHOULD BE CLEANED Figure 22.) AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 25 5. Lift the Suspension Bracket with the Injector 3. Rotate the Injector Head to unlock it from Assembly from the freezer door knob. (See the Gear Box. (See Figure 28.) Figure 25.) Figure 28 Figure 25 4. Remove the Gear Cartridge from the Gear Box.
  • Page 26 3. Brush and clean all exposed surfaces of the NOTE: DO NOT OPEN OR DISASSEMBLE Gear Cartridge with detergent water, then THE DRIVE ASSEMBLY GEAR BOX. rinse thoroughly. (See Figure 31.) 6. Place the Gear Box, Suspension Bracket, Gear Cartridge, and Injector Head in approved sanitizer solution and soak for at least 1 minute.
  • Page 27 9. Replace the cap and hang the Assembly on 11. The following do not need to be sanitized on the Accessory Hanging Bracket. (See a daily basis. However, inspect these areas Figure 37.) and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 39.) ...

  • Page 28: Replacing The Syrup Flavors

    3. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO PLACE A CONTAINER the syrup as directed on the label. (See UNDER THE INJECTOR HEAD TO CATCH Figure 40.) THE PRODUCT AND SANITIZER SOLUTION.
  • Page 29 6. Lifting up with the bag fitment, press the 9. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 30 12. Attach the Syrup Bag Adapter to the bag 16. Once syrup flows consistently from the fitment. (See Figure 49.) Injector Head, press OFF to complete the procedure. NOTE: THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 5 MINUTES. NOTE: YOU MAY WANT TO PROCEED WITH STEP 17 AS TIME ALLOWS DURING THE PUMP FLUSH FUNCTION IF AN ADDITIONAL...

  • Page 32: Scheduled Maintenance

    2. Rotate the 9-Tube Assembly coupler until it SCHEDULED MAINTENANCE unlocks and remove it from the Injector Head syrup line opening. (See Figure 53.) The following procedures are performed less frequently than daily or as needed. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES.
  • Page 33 5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and sanitizer solution during the Clean-In-Place NOTE: THE FOLLOWING CLEAN-IN-PLACE procedure. (See Figure 56.) PROCEDURE (STEPS 8-22) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
  • Page 34 10. Brush and clean the Syrup Bag Adapter 13. Brush and clean the outer surfaces of the thoroughly with detergent water. Then rinse syrup bag fitment and the Connector with thoroughly with clean water. (See detergent water, and a single service towel. Figure 61.) Then rinse and dry the parts using clean water and single service towels.
  • Page 35 16. Connect the Pump Flush Adapter assembly 20. Once the Pump Flush process has to the Syrup Bag Connector. (See completed, disconnect the Pump Flush Figure 67.) Adapter from the Syrup Bag Connector. (See Figure 68.) Figure 67 Figure 68 17.
  • Page 36 CIP - Phase 3: Reassembly 26. Install the Duckbill Check Valve into the Syrup Line Manifold and the Syrup Line 23. Connect each Syrup Bag Adapter to the Manifold into the Coupler Body. (See syrup bag fitments. (See Figure 70.) Figure 73.) Figure 70 Figure 73...
  • Page 37 29. Push the Coupler Nut into the Coupler Body Priming the Syrup System and rotate the Coupler Body until motion stops to secure. (See Figure 76.) Priming the syrups is necessary when first installing the flavors, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.
  • Page 38 5. When no additional syrup lines remain, 3. Fill the Sanitizer Tank with approved press the ROTOR FLUSH key to clean the sanitizer solution (See Figure 81.) Injector Head to complete the procedure. (See Figure 79.) Figure 81 NOTE: USE THE REMAINING SANITIZER Figure 79 SOLUTION FOR MANUAL SANITIZING IN NOTE: PRESSING AND HOLDING THE...
  • Page 39 Cleaning the Spout Adapter 4. Clean the two o-rings, the white gasket and the Spout Adapter with a small brush and The Spout Adapter does not require daily detergent water, and rinse thoroughly. (See cleaning under normal operating conditions. Figure 85.) Since the fitting is very tight, install the Adapter with the freezer door removed.
  • Page 40 7. Lube the black o-rings and install them with 2. Remove the worn o-rings from the Injector the white gasket in their respective positions Head. A small tool may be needed to on the Spout Adapter. (See Figure 88.) remove the o-ring in the syrup line opening. (See Figure 90.) Figure 88 Figure 90...
  • Page 41 5. Remove the o-rings and Injector Head and Miscellaneous Cleaning Procedures place them on a sanitary tray to dry. (See Figure 93.) The following parts of the FB 80 do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions.
  • Page 42 Inside of the Cabinet Keypad Mounting Bracket Figure 97 Figure 98 1. Loosen the Mounting Bracket hand screws 1. If necessary, disconnect the Syrup Bag and remove the main plate. Connectors from the bags and remove the syrup trays for better access. 2.
  • Page 43 Injector Assembly Suspension Bracket Accessory Hanging Bracket and 9-Tube Assembly Casing Figure 99 Figure 100 1. Remove the Bracket from the Injector Assembly and disassemble it. 1. Using warm detergent water and a single service towel, clean the Bracket and the 2.

  • Page 44: Equipment Setup

    Spigot Switch and Switch Bracket 9-Tube Assembly Syrup Lines ELECTRICAL HAZARD: DO NOT IMMERSE OR USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE SPIGOT SWITCH ASSEMBLY. FAILURE TO COMPLY MAY RESULT IN SERIOUS ELECTRICAL SHOCK. Figure 102 1.
  • Page 45 4. Repeat Steps 15-18 of the Clean-In-Place Procedure without sanitizer solution in the ® If you will not be using your Flavor Burst tank until the syrup lines are empty of system during the off-season or other extended sanitizer solution. Then perform Steps 20 periods of time, you should winterize the FB 80 and 21.
  • Page 46 1. Ensure that the Spout Adapter has been EQUIPMENT SETUP sanitized according to instructions in the SCHEDULED MAINTENANCE section. NOTE: YOUR HANDS SHOULD BE CLEANED Then lube and install the white gasket and AND SANITIZED BEFORE YOU PERFORM both o-rings in their proper places inside THE FOLLOWING PROCEDURES.
  • Page 47 THAT FREEZER OR SIMILAR MODELS. (See Figure 111.) Figure 109 ® To activate the Flavor Burst system, a switch must be installed on the freezer draw-handle. Every FB 80 system ships with a standard Spigot Switch Assembly common to most freezers with flat handle bars.
  • Page 48 2. Determine the approximate area and side of 5. Fully insert the Keypad stereo plug into the the freezer to attach the Bracket that will Spigot Switch jack and ensure that the best suit your needs. Typically this is the connection is fully engaged.
  • Page 49 Connecting the Unit Syrup Line 4. Slide the coupler casing over the connection and screw each coupler nut into each end of The syrup lines attached at the lower back of the casing. Tighten the coupler nuts to the cabinet connect the eight bags of syrup to secure the connection.
  • Page 50 3. Insert the other end of the sanitizer tube into Sanitizing the Injector System the fitting on the Sanitizer Tank. (See Figure 122.) If the Injector Assembly is already assembled, disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 1.
  • Page 51 5. Place the 9-Tube Assembly and Manifold 2. Install the Injector Head onto the Drive cap on a sanitary tray to dry. (See Assembly Gear Box and rotate off-center to Figure 128.) secure. (See Figure 130.) Figure 128 Figure 130 3.
  • Page 52 Installing the Injector System and 2. Assemble the Suspension Bracket and Suspension Bracket install it onto the Gear Box on the side closest to the operator. Ensure all parts are The Suspension Bracket helps stabilize the assembled in the proper position. (See Injector Assembly on the freezer.
  • Page 53 3. Hang the Suspension Bracket on the lower 6. Tighten the thumb nut and thumb screw to door post and install the Injector Assembly secure the Suspension Bracket. on the preferred side of the freezer. Install the Injector Head locking ring fully over the NOTE: THE SUSPENSION BRACKET Spout Adapter so that the locking collar SHOULD BE POSITIONED ON THE DRIVE...
  • Page 54 3. Thoroughly clean, rinse and dry the area 6. Place the 9-Tube Assembly, the Keypad where the Casing will be mounted using Cable, and the Rotor Cable inside the detergent water, clean water, and single Casing. (See Figure 142.) service towels. (See Figure 139.) Figure 142 Figure 139 7.
  • Page 55 3. Clean, rinse and dry thoroughly the area on 6. The 9-Tube Assembly slides into the which the Bracket will be mounted using smaller slot on the Bracket so that the detergent water, clean water, and single coupler casing is above the bracket and the service towels.
  • Page 56 Electrical Connections and Power Up 3. Connect the power cord to the port on the Electronics Board. (See Figure 151.) The electrical connections for the FB 80 are located on the Electronics Board at the upper back of the unit. Once the connections have been made and the unit is turned on, the FB 80 can remain on during normal operations from day to day.
  • Page 57 Clean-In-Place (CIP) Procedure 3. Select the syrup flavor you wish to use, then place the bag on the table with the fitment Perform the Clean-In-Place procedure as up and remove the dust cap. (See instructed in the SCHEDULED MAINTENANCE Figure 155.) section.
  • Page 58 7. Holding the fitment in place, raise the open 10. Using a spray bottle of approved sanitizer end of the tray and flip the tray right side up. solution, spray the syrup bag fitment and As the tray is set back down, allow the bag the Syrup Bag Connector.
  • Page 59 14. Place a container under the Injector Head to catch sanitizer solution and/or fresh product to be dispensed and press PUMP FLUSH to prime the syrup line. (See Figure 164.) Figure 164 15. Once syrup flows consistently from the Injector Head, press OFF. NOTE: THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 5 MINUTES.

  • Page 60: Keypad Operations

    MANUAL PRIME PUMP, serving using the multi-flavoring. See PUMP FLUSH and ACCESS COUNT ® ‘Dispensing Flavor Burst Product’ for READOUT. Once the product is done being instructions on adjusting those levels. drawn or once the function for selected pump/syrup line has finished, the key automatically becomes deselected.

  • Page 61: Troubleshooting Guide

    Keypad. This allows the operator to determine approximately how many servings ® have been produced with the Flavor Burst system. The count is a total count, not a daily count. To determine daily count, subtract the previous day’s ready from the current reading.
  • Page 62 ® 4. Touch the #3 key and record as your third Dispensing Flavor Burst Product number from the right. (See Figure 170.) More than one flavor can be selected for a multi-flavored product. Simply select all the flavors desired in the single serving and draw the product as usual.
  • Page 63 (See Figure 178.) Figure 175 Adjusting the Flavor Level ® To produce the best Flavor Burst serving, the flavor output must be adjusted to the proper ® level. Each Flavor Burst flavor is formulated to dispense at a standard level 5 and, generally speaking, this is the recommended flavor level.
  • Page 64 6. TOO LIGHT: If the serving appears to have 3. Touch and release the MANUAL PRIME stripes that are narrow and light pastel in PUMP key on the Keypad to store any color, increase the syrup flow by: changes in memory and return to normal (Method A ) touching the INCREASE key, or operating mode.

  • Page 71: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the FB 80 are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual. DAILY OPENING PROCEDURES - page 18 ...

  • Page 72: Parts Replacement Schedule

    Spare Parts Kit for easy access. Every 3 Part No. Part Description Every 6 months Annually months ® FLAVOR BURST COMPONENTS Standard Spout Adapter with O-Rings Inspect and replace if ADPT 101A Minimum necessary and Gasket Inspect and replace if...

  • Page 73: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online at www.flavorburst.com...

  • Page 74: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Fb 80-26

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