Boss Snowplow MSC08042C Owner's Manual
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Boss Snowplow MSC08042C Owner's Manual

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OWNER'S MANUAL
This manual covers all truck-mounted snowplows manufactured by BOSS
Snowplow. As this manual includes both Power-V and Straight Blade
snowplow information, some of the data contained within may not apply to
your snowplow.
Use the table of contents, on the following pages, to locate the information
specific to your snowplow.
BOSS Products reserves the right under its continuous product improvement policy to change construction or design details and
furnish equipment when so altered without reference to illustrations or specifications used herein.
This product is covered under one or more of the following patents:
2,137,853 5,568,694 6,035,944 6,108,946 6,170,178 6,467,199 6,134,814 7,437,839
Other Patents Pending
MSC09607-9
2

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  • Page 1 OWNER’S MANUAL This manual covers all truck-mounted snowplows manufactured by BOSS Snowplow. As this manual includes both Power-V and Straight Blade snowplow information, some of the data contained within may not apply to your snowplow. Use the table of contents, on the following pages, to locate the information specific to your snowplow.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS WARNINGS ............................. 6 POWER-V SNOWPLOWS ........................8 POWER-V RECOMMENDED PUSH BEAM HEIGHT ................. 9 BUMPER STOP ADJUSTMENT / COUPLER SPRING PIN CAUTION ............ 10 SNOWPLOW MOUNTING INSTRUCTIONS ..................... 11 SNOWPLOW REMOVAL INSTRUCTIONS ....................12 CONTROLLERS ............................13 ROUTINE MAINTENANCE ........................
  • Page 3 TABLE OF CONTENTS (CONT’) STRAIGHT BLADE SNOWPLOWS ....................43 STRAIGHT BLADE RECOMMENDED PUSH BEAM HEIGHT ..............44 SPORT DUTY RECOMMENDED PUSH BEAM HEIGHT ................. 45 COUPLER SPRING PIN CAUTION ......................46 SNOWPLOW MOUNTING INSTRUCTIONS ..................... 47 SNOWPLOW REMOVAL INSTRUCTIONS ....................48 CONTROLLERS ............................
  • Page 4 We’re not just setting the standard. We’re leading the way. BOSS SNOWPLOW has been carefully designed and built for years of carefree performance. With its simple attaching system, BOSS can be attached or removed in seconds. For safety, BOSS includes hydraulic pressure relief to prevent damage by overstress.

  • Page 5: Warnings

    Serious injury or death can result if you do not follow these instructions and procedures which are outlined further within your owner’s manual  Read this manual carefully before operating this snowplow.  Always follow the vehicle manufacturer’s recommendations relating to snowplow installation. For recommended vehicle models refer to the BOSS online Plow Selector tool at www.bossplow.com.
  • Page 6  DO NOT change blade position when traveling.  DO NOT exceed 40 mph when transporting plow.  DO NOT exceed 14 mph when plowing.  Always lower blade when vehicle is not in use.  Make sure plow is properly attached before moving vehicle. ...

  • Page 7: Power-V Snowplows

    POWER-V This section contains information that applies to the following plow models: 7’6” Steel Power-V XT 9’2” Steel Power-V XT 9’2” Steel Power-V DXT 8’2” Steel Power-V XT 8’2” Steel Power-V DXT 9’2” Poly Power-V XT 9’2” Poly Power-V DXT 8’2”...

  • Page 8: Power-V Recommended Push Beam Height

    Power-V Recommended Push Beam Height Figure 1. Recommended Power-V Push Beam Height G10364...

  • Page 9: Bumper Stop Adjustment / Coupler Spring Pin Caution

    Bumper Stop Adjustment / Coupler Spring Pin Caution Figure 2. Bumper Stop Adjustment G10669 Figure 3. Spring Pin Caution G10366...

  • Page 10: Snowplow Mounting Instructions

    Power-V Mounting Instructions        Figure 4. Snowplow Mounting Instructions G10349...

  • Page 11: Snowplow Removal Instructions

    Power-V Removal Instructions        Figure 5. Snowplow Removal Instructions G10350...

  • Page 12: Controllers

    Power-V Controllers 2. To RAISE the blade of the plow, toggle the Joystick Control Operating switch on the joystick handle upward. Instructions 3. To LOWER the blade of the plow, toggle the switch on the joystick handle downward. 4. To FLOAT the blade along the contour of the plowing surface, toggle the switch on the joystick handle downward until the switch reaches the detent position.
  • Page 13 Power-V Controllers 8. To move the RIGHT wing IN, pull the controller stick diagonally to the right and backward. 9. To move the LEFT wing IN, pull the controller stick diagonally to the left and backward. 10. To angle the entire blade LEFT (Right Wing out –...
  • Page 14 Power-V Controllers JOYSTICK CONTROL UNIVERSAL MOUNTING KIT MSC04026 Figure 7. Joystick Control Universal Mounting Kit Components G10109...
  • Page 15 Power-V Controllers JOYSTICK CONTROL UNIVERSAL MOUNTING KIT MSC04026 COMPONENTS Reference Number Description Part Number Joystick, Intermediate Mounting Bracket MSC04028 Joystick, Mounting Bracket MSC04029 Joystick, Spring Clip MSC04027 Pad, Foam MSC04038 Fastener Kit, Joystick HDW05549 Screw, #8-32 X 1/4 Machine Black Washer, #10 Flat Washer Black Nut, #8-32 X 3/16 Alum Binding Post...
  • Page 16 Power-V Controllers Control Operating Instructions Figure 8. Power-V Control Instructions G10365...
  • Page 17 Power-V Controllers ON/OFF: Push the ON/OFF switch to the left ON Note: The control MUST be in FLOAT to use position to turn the control on. Green LED indicators SmartHitch2 to attach or detach the snowplow. will light up on the control. Push the ON/OFF switch ANGLE LEFT: To plow snow to the left, press and to the right OFF position to turn the control off.
  • Page 18 Power-V Controllers Control 4. Peel off the paper backing on one side of the Swivel Mount Kit adhesive and apply to Swivel Mount. Apply maximum pressure to all areas. Mounting Instructions 5. Apply the Swivel Mount onto the spot of the SWIVEL interior that was just cleaned.
  • Page 19 Power-V Controllers 9. Place SmartTouch2 Control on the Swivel NOTICE Mount. After attaching the Swivel Mount, let it sit unused for 72 hours before attaching the Note: Other mounting options are available. See SmartTouch2 Control to allow the adhesive the Power-V Optional Equipment & Accessories to bond to the surface and insure secure Section of this manual.

  • Page 20: Routine Maintenance

    3. Hydraulic cylinders for leakage, rods for rust or pitting. 4. Cutting edge wear. 5. Plow shoe wear (If installed). 6. Hydraulic oil level (CAUTION: DO NOT OVERFILL). Fill using BOSS Snowplow High Performance Hydraulic Fluid or equivalent. See Hydraulic Power Unit Fill Procedure located in this manual.

  • Page 21: Putting Your Plow Into Storage

    Putting the Power-V Plow into Storage 1. Before you detach your plow, grease any exposed chrome or nitro bar on the lift cylinder rod and on the angle cylinders to protect them from corrosion. 2. Follow the normal procedure for dismounting from the truck. 3.

  • Page 22: Taking Your Plow Out Of Storage

    Recommended Bolt Torque located in this manual. 2. Go over all the hydraulic hoses looking for cracks and leaks. 3. Change your snowplow hydraulic fluid using BOSS Snowplow High Performance Hydraulic Fluid. Hydraulic Power Unit Fill Procedure located in this manual.

  • Page 23: Snowplowing Preparations

    Power-V Snowplowing Preparations 1. Before operating or servicing your BOSS Snowplow, you should become thoroughly familiar with the owner’s manual. 2. You should carry the following safety equipment for emergencies: a fire extinguisher, tool kit, tow strap, flashlight, flares, first aid kit, fuses for your vehicle, jumper cables, an ice scraper, lock deicer, extra washer fluid, a shovel, and a bag of sand or salt.
  • Page 24 Power-V Snowplowing Preparations 5. If you do not have a strobe light or backup lights, you should consider adding them to your vehicle to increase your own visibility, as well as making yourself more visible to others while plowing. 6. To comply with the federal requirements for front and rear weight distribution – and for good traction while plowing –...

  • Page 25: Plowing Practices

    Power-V Basic Plowing Practices  When transporting a snowplow, place the plow in the V position. This will reduce the chance of catching a curb or a snow bank that could pull your vehicle into it.  Never operate a plow while transporting it to or from a job site. It’s a good idea to keep the plow control turned off in order to prevent accidental operation.
  • Page 26 Power-V Basic Plowing Practices  When moving in reverse don’t rely only on the vehicle mirrors. Turn around and look where you’re going.  When plowing on dirt or gravel, lower the plow shoes. This will raise the blade so you don’t scrape the surface away.
  • Page 27 Power-V Basic Plowing Practices  Accelerate slowly, allowing the wheels to grip the road surface for better traction. Avoid spinning the tires.  To start a pass, start the vehicle in motion. Then drop the blade.  Whenever possible, back into a cleared area. ...
  • Page 28 Power-V Basic Plowing Practices Things Not To Do  Never pile snow on someone else’s property.  Never pile snow on a street or on sidewalks.  Never pile snow on top of any structure.  Never pile snow by mailboxes, dumpsters, water drains, catch basins, electrical boxes, or fire hydrants. ...
  • Page 29 Power-V Basic Plowing Practices  Do not stack snow by the road so as not to block the visibility of vehicles coming or leaving the parking lot.  Use caution when plowing next to parked cars – as the snow can push you into the car. ...
  • Page 30 Power-V Basic Plowing Practices significant amount of snowfall, push as much bulk off the lot as possible. Then go over it again. In large lots it may be best to break your plowing down into smaller areas.  Do not pile snow in the middle of the lot. It will be difficult to remove later. ...
  • Page 31  The more you operate your BOSS Snowplow, the more you’ll appreciate just how easy it is to use. Whether opening up roads or plowing driveways, parking lots or apartment building complexes, your BOSS Snowplow is designed to save you time while making your job easier.

  • Page 32: Plowing Tips

    Power-V Plowing Tips Every BOSS Snowplow is designed and built with one goal in mind – to make your job easier. And each one has unique features designed specifically to save time and effort, while at the same time ensuring it will stand up to nature’s worst.
  • Page 33 Power-V Plowing Tips STRAIGHT POSITION This position is normally used for back dragging – with the blades positioned directly in front of the vehicle. For example: to remove snow from the edge of a building, raise the blade and drive up to the building. Then lower the blade and back up –...

  • Page 34: Optional Equipment & Accessories

    Optional Equipment & Accessories for Power-V Blades The following optional equipment and accessories are available at your local BOSS Snowplow Dealer: POWER-V HIGH-PERFORMANCE CUTTING EDGES POWER-V CURB GUARD 7’6” Driver Side .......... BAL08857 Driver Side ………………………………………..BAL00898 Passenger Side ………………………………….BAR00498 7’6” Passenger Side ........BAR08856 8’2”...
  • Page 35 Optional Equipment & Accessories for Power-V Blades POWER-V PLOW SHOE KIT Plows shoes can be added to your Power-V Snowplow to help the blade float over soft surfaces such as gravel, dirt or grass. Note: Each shoe kit contains one shoe with hardware. Cast Iron Shoe w/ hardware MSC01570 Figure 12.
  • Page 36 Optional Equipment & Accessories for Power-V Blades SNOWPLOW SIGHT SYSTEM POWER-V XT PLOW CASTER KIT MSC09644 MSC09216 An option exclusive to BOSS, the Snowplow Plow Caster "Dolly" Wheel Kits. Ideal for moving Sight System allows you to align your plow and plows around the garage, service bay or truck from inside the cab on the first try-every showroom floor, these dolly wheel kits utilize...
  • Page 37 Optional Equipment & Accessories for Power-V Blades BLADE WING KIT V-XT & V-DXT BLADE WING KIT MSC08042C MSC08063B Increasing your blade width by a full 22” at a 30- Increasing your blade width by a full 22” at a 30-...
  • Page 38 Optional Equipment & Accessories for Power-V Blades ANGLE CYLINDER HYD07130 (2005 & Older) / HYD09733 (2006 & Newer) These easy-to-install cylinders lock and unlock both quickly and automatically to keep your Power-V Plow locked securely in the Straight-position while back dragging and without slowing the plow speed down. SmartLock cylinders HYD09386 are now available for the 10’...
  • Page 39 Optional Equipment & Accessories for Power-V Blades NGE CONTROL KIT W/ PISTOL GRIP CONTROL The NGE (Next Generation Electrical) System from BOSS is an optional control system for 2012 and newer plows. This system eliminates the 13-pin electrical connection at the bumper, and the in-cab truck- to-plow light switch, making for an easier installation and attachment process.
  • Page 40 Optional Equipment & Accessories for Power-V Blades MOUNTING OPTIONS The SmartTouch2™ Handheld Control is not only smart; it’s also the most versatile way to operate your plow. That’s because its head is detachable, so it goes wherever you need it. You can attach it to a pedestal mount on the floor, mount it on your dash, hold it in your hand or strap it to your leg.
  • Page 41 Optional Equipment & Accessories for Power-V Blades Ballast Retainer MSC09845 Place bags of sand or salt in the bed of your truck with this sturdy frame work Ballast Retainer that easily drops into place and secures the ballast bags, ensuring they remain in the proper location for maximum effectiveness.
  • Page 42 STRAIGHT BLADE This section contains information that applies to the following plow models: 7’0” Poly Sport-Duty 8’0” Super-Duty Trip-Edge 7’6” Poly Sport-Duty 8’0” Stainless Super-Duty Trip-Edge 7’6” Steel Standard-Duty 8’6” Steel Super-Duty 7’6” Steel Super-Duty 9’0” Steel Super-Duty 7’6” Poly Super-Duty 9’0”...

  • Page 43: Straight Blade Snowplows

    Recommended Straight Blade Push Beam Height Figure 21. Recommended Straight Blade Push Beam Height G10155...

  • Page 44: Sport Duty Recommended Push Beam Height

    Recommended Sport Duty Push Beam Height Figure 22. Recommended Sport Duty Push Beam Height G10299...

  • Page 45: Coupler Spring Pin Caution

    Coupler Spring Pin Caution Figure 23. Spring Pin Caution...

  • Page 46: Snowplow Mounting Instructions

    Straight Blade Mounting Instructions        Figure 24. Snowplow Mounting Instructions G10351...

  • Page 47: Snowplow Removal Instructions

    Straight Blade Removal Instructions       Figure 25. Snowplow Removal Instructions G10352...

  • Page 48: Controllers

    Straight Blade Controllers 2. To RAISE the blade of the plow, pull the control Joystick Control Operating stick towards you. Instructions 3. To LOWER the blade of the plow, push the control stick away from you. 4. To FLOAT the blade along the contour of the plowing surface, push the controller away from you until the stick reaches the detent position.
  • Page 49 Straight Blade Controllers JOYSTICK CONTROL UNIVERSAL MOUNTING KIT MSC04026 Figure 27. Joystick Control Universal Mounting Kit Component G10109...
  • Page 50 Straight Blade Controllers JOYSTICK CONTROL UNIVERSAL MOUNTING KIT MSC04026 COMPONENTS Reference Number Description Part Number Joystick, Intermediate Mounting Bracket MSC04028 Joystick, Mounting Bracket MSC04029 Joystick, Spring Clip MSC04027 Pad, Foam MSC04038 Fastener Kit, Joystick HDW05549 Screw, #8-32 X 1/4 Machine Black Washer, #10 Flat Washer Black Nut, #8-32 X 3/16 Alum Binding Post...
  • Page 51 Straight Blade Controllers Control Operating Instructions Figure 28. Straight Blade Control Instructions G10366...
  • Page 52 Straight Blade Controllers “What is FLOAT?”: The FLOAT feature allows ON/OFF: Push the ON/OFF switch to the left ON position to turn the control on. Green LED the plow blade to mirror the contour of the ground. indicators will light up on the control. Push the Press the raise button to turn the FLOAT function ON/OFF switch to the right OFF position to turn off.
  • Page 53 Straight Blade Controllers 3. Do not apply when the surface temperatures Control are lower than +60˚F (Working temperature Swivel Mount Kit range of the adhesive is -40˚F to +200˚F). Installation Instructions 4. Peel off the paper backing on one side of the adhesive and apply to Swivel Mount.
  • Page 54 Note: Other mounting options are available. See SmartTouch2 Control to allow the adhesive the Straight Blade Optional Equipment & to bond to the surface and insure secure Accessories Section of this manual. Contact your BOSS Snowplow dealer for more information. mounting.

  • Page 55: Routine Maintenance

    3. Hydraulic cylinders for leakage, rods for rust or pitting. 4. Cutting edge wear. 5. Plow shoe wear. 6. Hydraulic oil level (CAUTION: DO NOT OVERFILL). Fill using BOSS Snowplow High Performance Hydraulic Fluid or equivalent. See Hydraulic Power Unit Fluid Fill Procedure located in this manual.

  • Page 56: Putting Your Plow Into Storage

    Putting the Straight Blade Plow into Storage 1. Before you detach your plow grease any exposed chrome or nitro bar on the lift cylinder rod and on the angle cylinders to protect them from corrosion. 2. Drive the snowplow to a storage site. Follow the normal procedure for removing the plow. 3.

  • Page 57: Taking Your Plow Out Of Storage

    Recommended Bolt Torque located in this manual. 2. Check all hydraulic hoses for cracks and leaks. 3. Change your snowplow hydraulic fluid using BOSS Snowplow High Performance Hydraulic Fluid. Hydraulic Power Unit Fluid Fill Procedure located in this manual. 4. Check your cutting edge for excessive wear.

  • Page 58: Snowplowing Preparations

    Straight Blade Snowplowing Preparations 1. Before operating or servicing your BOSS Snowplow, you should become thoroughly familiar with the owner’s manual. 2. You should carry the following safety equipment for emergencies: a fire extinguisher, tool kit, tow strap, flashlight, flares, first aid kit, fuses for your vehicle, jumper cables, an ice scraper, lock deicer, extra washer fluid, a shovel, and a bag of sand or salt.
  • Page 59 Straight Blade Snowplowing Preparations 5. If you do not have a strobe light or backup lights, you should consider adding them to your vehicle to increase your own visibility, as well as making yourself more visible to others while plowing. 6.

  • Page 60: Plowing Practices

    Straight Blade Basic Plowing Practices  When transporting a straight snowplow, place the plow in the straight position. This will reduce the chance of catching a curb or a snow bank that could pull your vehicle into it.  Never operate a plow while transporting it to or from a job site. It’s a good idea to keep the plow control turned off in order to prevent accidental operation.
  • Page 61 Straight Blade Basic Plowing Practices  When plowing on dirt or gravel, lower the plow shoes. This will raise the blade so you don’t scrape the surface away. When plowing on asphalt or concrete, raise or remove the plow shoes so that you scrape as close to the surface as possible.
  • Page 62 Straight Blade Basic Plowing Practices  To start a pass, start the vehicle in motion. Then drop the blade.  Whenever possible, back into a cleared area.  If you have a manual transmission, avoid riding the clutch while plowing. ...
  • Page 63 Straight Blade Basic Plowing Practices  Never pile snow by mailboxes, dumpsters, water drains, catch basins, electrical boxes, or fire hydrants.  Never push snow across a road without first checking the local regulations. In many areas it is illegal to push snow across a road.
  • Page 64 Straight Blade Basic Plowing Practices  To start a pass, start the vehicle in motion. Then drop the blade.  As you come to the end of a pass, lift off from the accelerator while starting to use the brake. At the same time, start to raise the blade to help stack the snow –...
  • Page 65  The more you operate your BOSS Snowplow, the more you’ll appreciate just how easy it is to use. Whether opening up roads or plowing driveways, parking lots or apartment building complexes, your BOSS Snowplow is designed to save you time while making your job easier.

  • Page 66: Plowing Tips

    Straight Blade Plowing Tips Every BOSS Snowplow is designed and built with one goal in mind – to make your job easier. And each one has unique features designed specifically to save time and effort, while at the same time ensuring it will stand up to nature’s worst.
  • Page 67 Straight Blade Plowing Tips HOW TO BACK DRAG To remove snow from the edge of a building, raise the blade and drive forward to the building. Lower the blade, and then back up while pulling the snow away from the building. You should back drag only two truck lengths before turning around.

  • Page 68: Optional Equipment & Accessories

    Optional Equipment and Accessories for Straight Blades The following optional equipment and accessories are available at your local BOSS Snowplow Dealer: STRAIGHT BLADE CURB GUARD Driver Side………........ STB03395 Passenger Side ........STB03394 10’ STRAIGHT BLADE CURB GUARD Driver Side………........ STB04364 Passenger Side ........
  • Page 69 Optional Equipment and Accessories for Straight Blades The following optional equipment and accessories are available at your local BOSS Snowplow Dealer: URETHANE EDGE KITS 7’X6”X1” .………........STB09231 7’6”X6”X1” .………....... STB09232 7’6”X8”X1-1/2”………......STB09233 8’X8”X1-1/2”………......STB09234 8’6”X8”X1-1/2”………......STB09235 9’X8”X1-1/2”……….………..
  • Page 70 Optional Equipment and Accessories for Straight Blades SNOWPLOW SIGHT SYSTEM STD/ SUPER-DUTY PLOW CASTER KIT MSC09644 MSC09215 An option exclusive to BOSS, the Snowplow Plow Caster "Dolly" Wheel Kits. Ideal for moving Sight System allows you to align your plow and plows around the garage, service bay or truck from inside the cab on the first try-every showroom floor, these dolly wheel kits utilize...
  • Page 71 Optional Equipment and Accessories for Straight Blades BLADE WING KIT MSC08042C Increasing your blade width by a full 22” at a 30-degree angle, these convenient plow extension wings attach and detach within seconds. The kit includes all the needed brackets and hardware. See your BOSS authorized dealer for application details.
  • Page 72 Optional Equipment and Accessories for Straight Blades SPORT-DUTY PLOW CAST IRON SHOE KIT MSC09588 Each kit contains the brackets and hardware along with two plow shoes. Figure 35. Sport-Duty Cast Iron Shoe Kit G10405...
  • Page 73 Optional Equipment and Accessories for Straight Blades MSC04587 (7’ to 7’6) / MSC01565 (7’6 to 9’0) / MSC17611 (10’) RUBBER SNOW DEFLECTOR For increased visibility and safety, keep the blowing snow off your windshield with a rugged snow deflector. EMERGENCY PARTS KIT MSC16187 for Straight Blade This kit features a selection of the most useful replacement parts-packaged in a convenient soft sided bag that fits easily behind or under the seat of your truck.
  • Page 74 Optional Equipment and Accessories for Straight Blades NGE CONTROL KIT W/ PISTOL GRIP CONTROL The NGE (Next Generation Electrical) System from BOSS is an optional control system for 2012 and newer plows. This system eliminates the 13-pin electrical connection at the bumper, and the in-cab truck-to-plow light switch, making for an easier installation and attachment process.
  • Page 75 Optional Equipment and Accessories for Straight Blades MOUNTING OPTIONS The SmartTouch2™ Handheld Control is not only smart; it’s also the most versatile way to operate your plow. That’s because its head is detachable, so it goes wherever you need it. You can attach it to a pedestal mount on the floor, mount it on your dash, hold it in your hand or strap it to your leg.
  • Page 76 Optional Equipment and Accessories for Straight Blades BALLAST RETAINER MSC09845 Place bags of sand or salt in the bed of your truck with this sturdy frame work Ballast Retainer that easily drops into place and secures the ballast bags, ensuring they remain in the proper location for maximum effectiveness.
  • Page 77 Optional Equipment and Accessories for Straight Blades SHOCK ABSORBER KIT STB04816 This easy-to-install shock absorber will help stabilize the trip going forward, as well as cushion the trip return on the Standard Duty and Super Duty Straight Blade Snowplows. Brackets and hardware are included in the kit.

  • Page 78: General Snowplow Information (Power-V And Straight Blade)

    GENERAL SNOWPLOW INFORMATION This section contains information that applies to all plows covered in this manual.

  • Page 79: Headlight Aiming Procedure

    RT3 Headlight Aiming Procedure Preparation for Headlight Aim or Inspection Headlight Aiming Procedure Before checking beam aim, the inspector shall:  Remove ice or mud from under fenders. NOTICE  See that no tire is noticeably deflated. The installer of these snowplow lights must ...
  • Page 80 RT3 Headlight Aiming Procedure Vertical 4. Mark (or tape) the vehicle centerline of the Centerline Screen Located Align With headlights and the vehicle itself on the Ahead 25' From Vehicle screen. Mark the horizontal centerline of the of Right Headlights Centerline Headlight headlights on the screen (distance from...

  • Page 81: Hydraulic Power Unit Fill Procedure

    Hydraulic Power Unit Fill Procedure completely collapsed. The light tower will be tilted Hydraulic Power Unit Fill forwarded. Procedure 1. Remove Fill Cap (30F) from Street Elbow (30G) and fill with BOSS High Performance Hydraulic Fluid. Continue to fill Street Elbow (30G) until no more fluid will be accepted.
  • Page 82 Valve (31C) is completely closed. Refer to Step 8 properly filled. to adjust Flow Control Valve (31C). Note: Hydraulic fluid should be replaced annually with BOSS Snowplow High Performance Hydraulic Fluid. FULL Note: If your plow is equipped with SmartHitch2™ you must hydraulically power the light tower down.
  • Page 83 Hydraulic Power Unit Fill Procedure WARNING! When adjusting Flow Control Valve (31C) make sure all body parts are clear of the plow blade and observers are standing a safe distance away from the plow blade. The plow may drop if your controller is in the FLOAT position.

  • Page 84: Troubleshooting Guide

    Troubleshooting Guide Glossary of Problems: 1. Pump motor does not run. 15. High beam indicator light not functioning 2. Pump continues to run with switch in neutral. properly. 3. Pump will not lower. 16. Blade digs into the ground in the V position. 4.
  • Page 85 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT 1. Pump motor does not run. Check that power/ground Connect. cables and control cables are connected properly. Check for voltage at pump If voltage is present, pump motor while ignition switch is motor has failed or pump has on and LIFT control button is seized.
  • Page 86 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT Test power to the controller If NO voltage is present, by checking voltage between power from relay has become black wire and ground at the disconnected. If voltage is white 9-pin connector. present check wiring and controller switches.
  • Page 87 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT 3. Plow will not lower. Check power/ground cables Connect. and control cables are connected properly. Check flow control valve. If flow control valve is completely closed, place RAISE/LOWER switch in NEUTRAL, then open the flow control valve.
  • Page 88 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT 4. Plow will not raise or raises Check hydraulic fluid level. Hydraulic fluid level should be within ¾” from top of reservoir slowly. when lowered and in the V- position. Check power/ground cables Connect. and control cable are connected properly.
  • Page 89 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT Check LOWER Solenoid Lower solenoid valve may be Valve. stuck open. Replace. 5. While trying to raise plow, Check the pressure and Pressure line MUST be wing(s) extend prior to return line routing. connected from P on pump to raising plow and will not P on valve manifold.
  • Page 90 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT Check power/ground cables Connect. and control cable are connected properly. Check wiring on valve block Refer to the wiring diagram in for proper connections. your installation manual. Load test battery. Replace battery if weak or defective.
  • Page 91 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT Check for voltage between If voltage is present, solenoid solenoid valve terminal and valve or valve coil has failed. ground with ignition switch Verify magnetism if none on and control switch in replace valve. Check wiring WING IN position.
  • Page 92 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT Check relays for corrosion Relays should click when and function. energized. 14. Turn signals flash at a Check headlight adapters. Verify proper headlight rapid rate. adapters are being used and are correctly installed. 15. No high beam indicator or Check headlight adapters.
  • Page 93 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT 19. Plow does not clean-up UP/DOWN switch not in Place switch in FLOAT snow from low areas. FLOAT position. position. 20. Oil running out of fill cap of Power light tower down. Do Follow the dismounting hydraulic pump.
  • Page 94 Troubleshooting Guide PROBLEM DIAGNOSTIC CHECK RESULT 23. Plow lights and truck lights Check vehicle harness wiring Refer to electrical system are on at the same time. to truck headlights. wiring instructions located in your Installation manual. Ensure OEM is not plugged into truck headlight.

  • Page 95: Recommended Bolt Torque

    Recommended Bolt Torque Figure 39. Recommended Bolt Torque G10410 NOTE: The torque values listed above are based on dry, coated bolts, variables such as oil, or other lubrications may appreciably alter these values and must be taken in to consideration. NOTICE: IT IS IMPORTANT THAT ALL FASTENERS BE PROPERLY TORQUED TO ASSURE A SAFE OPERATING PLOW.
  • Page 96 Troubleshooting Guide BOSS SNOWPLOW COMMERCIAL WARRANTY What this warranty covers: This warranty covers defects in material and workmanship except as set forth below. Who is covered: The original purchaser from an authorized dealer. For how long: Parts: 2 years from the date of purchase.
  • Page 97 Snowplows or parts which have been subject to misuse, negligence, accident, improper installation, maintenance, care or storage. Snowplows mounted on vehicles other than those listed in the BOSS SNOWPLOW APPLICATION CHART AND SELECTION GUIDE. BOSS PRODUCTS does not assume liability for damage to your motor vehicle resulting from the attachment or use of a BOSS PRODUCTS snowplow.
  • Page 98 What the warranty covers: BOSS PRODUCTS warrants to the original retail purchaser of a BOSS snowplow who purchases it for personal, family or household use, that the snowplow will be free from defects in material and workmanship except as set forth below.

  • Page 99: Warranty

    This warranty does not apply if you purchased your snowplow for other than personal, family, or household use. If so, refer to the BOSS Snowplow Commercial Warranty. BOSS PRODUCTS A Div. of The Toro Company 2010 The Boss Way P.O.

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