Related Manuals for Boss Snowplow MSC13625
Summary of Contents for Boss Snowplow MSC13625
- Page 1 Form No. MSC13015 Rev C Owner's Manual Plow Box 5.5ft ATV/UTV-V Part No. MSC13625—Serial No. 400000000 and Up *MSC13015* Register at www.bossplow.com. Original Instructions (EN)
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Page 2: Table Of Contents
This product complies with all relevant European Date directives; for details, please see the separate product Purchased specific Declaration of Conformity (DOC) sheet. Model No. BOSS Products limited consumer warranty and BOSS Products commercial warranty policies are located Serial No. at www.BOSSPlow.com. -
Page 3: Safety
Operation Safety • When transporting the vehicle, position the plow Improper use or maintenance by the operator or owner so as not to block your vision. can result in injury. To reduce the potential for injury, • Do not change the blade position when traveling. comply with these safety instructions and always pay attention to the safety-alert symbol , which means:... -
Page 4: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalmsc23037 MSC23037 1. Warning—read the Owner’s Manual. 5. Warning—shut off the engine, remove the key, and read the Owner’s Manual before performing maintenance. - Page 5 decalmsc13658-1 MSC13658–1 1. Read the Owner’s 3. Read the Owner’s Manual for information Manual for information on removing the plow. on attaching the plow. 2. Coupler spring 4. Coupler spring pin—lock pin—unlock decalmsc13638 MSC13638 1. Important—read the 3. Fill the hydraulic fluid to Owner’s Manual.
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Page 6: Setup
Setup Note: Determine the left and right sides of the machine from the normal operating position. Installing the Coupler Assembly Lay the left and right blades face down so that the hinge bushings align and the blade edges are even. Position the coupler assembly on top of both blades so that all the bushings align and the center section hinge bushing is inserted between the blade hinge bushings. -
Page 7: Installing The Blade Guides
Installing the Blade Guides Attach the blade guides to the plow blade using 4 bolts (5/16 x 1 inch) and 4 self-locking nuts. g318451 Figure 4 1. Long U-bolt 6. Mounting bracket 2. Thumbscrew 7. Switch box 3. Star washer 8. -
Page 8: Installing The Wire Harness
Note: Apply dielectric grease to all electrical connections. Park the machine on a level surface, shut off the engine, wait for all moving parts to stop, engage the parking brake, and remove the key from the ignition switch. Mount the vehicle-side, wire-harness plow g032942 connector to the left side of the front bumper Figure 5... -
Page 9: Mounting The Snowplow
g038119 g038428 Figure 7 Figure 9 3. Plow controller connector 1. Self-tapping bolts 1. Black power/ground cable 2. Red power/ground cable 2. Dash bracket Connect the red power/ground cable to the Mount the plow controller connector to the dash positive (+) battery terminal (Figure bracket, and secure the bracket to the left of the steering wheel using 2 self-tapping bolts... -
Page 10: Product Overview
Product Overview • On/Off switch—turns the plow controller on and off. A green light illuminates when the controller is on. Note: Turn off the controller when not in use to Controls prevent accidental activation of the plow. • Become familiar with all the controls before you Raise button—raises the plow blade. - Page 11 Switch Box Controller g318453 Figure 12 1. Left wing in 4. Lower button 2. Left wing out 5. Right wing in 3. Raise button 6. Right wing out The switch box controller operates the movements of the snowplow. • Left wing in button—moves the left wing in •...
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Page 12: Specifications
To perform different tasks, you can configure the plow wings as follows: Position Buttons Figure Left To plow to the left, press the L button and press the button simultaneously until the blades are fully IGHT angled. Right To plow to the right, press the L button and press the R button simultaneously until the blades are... -
Page 13: Operation
Operation Remove the electrical-plug dust-covers and connect the plow wire harness to the vehicle wire harness (Figure 13). Note: Determine the left and right sides of the Activate the F feature on your plow LOAT machine from the normal operating position. controller. -
Page 14: Removing The Snowplow
Removing the Snowplow Note: The vehicle must be running before starting this procedure. Set the parking brake. If your vehicle does not have a parking brake, chock the wheels. Activate the F feature on the plow controller. LOAT g318518 Figure 18 1. -
Page 15: Adjusting The Blades
Adjusting the Blades Use this procedure to adjust the blades to lay flat against the ground. g318435 Figure 21 Rotate the center section and blades all the way forward to a secure position. g318432 Figure 19 Add shims to align the blades. g318433 Figure 22 g318434... -
Page 16: Checking The Hydraulic Fluid Level
Checking the Hydraulic Fluid Level With the plow mounted to the vehicle, lower the plow to the ground and ensure that it is in the straight position. Remove the 4 plastic rivets securing the coupler cover to the coupler, and remove the cover (Figure 25). -
Page 17: Adding Hydraulic Fluid
Adding Hydraulic Fluid Operating Tips • Ensure that the lift cylinder is completely Become familiar with the area you are plowing; collapsed. hidden obstructions such as curbs and pipes can damage your plow or machine. Important: Do not manually pull the tower •... -
Page 18: Maintenance
Maintenance WARNING Failing to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. -
Page 19: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Storage Lines and Hoses Storing the Plow Service Interval: Before each use or daily Grease any exposed chrome or nitro bar on the lift cylinders. WARNING Drive the snowplow to your storage location Hydraulic fluid escaping under pressure can and remove the plow;... -
Page 20: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The hydraulic pump motor does not run. 1. The power/ground cables or control 1. Connect the cables. cables are not connected. 2. The hydraulic pump motor has failed 2. Check for voltage at the hydraulic or the pump has seized pump motor while the vehicle ignition switch is on and the control switch... - Page 21 Problem Possible Cause Corrective Action The plow does not lower. 1. The power/ground cables or control 1. Connect the cables if they are not cables are not connected properly. connected. 2. The wiring on the hydraulic valve 2. Refer to the wiring schematic and manifold is not connected properly.
- Page 22 Problem Possible Cause Corrective Action The plow blade wing(s) drift back when 1. The wing-return solenoid valve is 1. Clean or replace the solenoid valve. extended or retract too quickly when contaminated. plowing. 2. The wiring on the hydraulic valve 2.
- Page 23 Problem Possible Cause Corrective Action Hydraulic fluid leaks from the cylinders. 1. The rods are pitted or rough. 1. Polish them with a copus cloth or extra fine steel wool. 2. The breather vent on the lift cylinder is 2. Check for a leaking cylinder breather damaged.
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Page 24: Schematics
Schematics g318543 Plow Side Electrical Schematic (Rev. 0) - Page 25 g318544 Vehicle Side Electrical Schematic (Rev. 0)
- Page 26 g318545 Wire Color Function Black 12V+ to control Black/Red 12V+ from ignition-on power source Brown Ground Green Right wing in Blue Left wing out Red/Black Left wing in Right wing out Orange Lower White Raise White/Black Motor Start Solenoid Black/Yellow Auxiliary Headlight Ground Control Harness (Rev.
- Page 27 g318542 Hydraulic Manifold Port Location Hydraulic Cylinder Port Location Driver side angle cylinder base Driver side angle cylinder rod Lift cylinder base Passenger side angle cylinder base Passenger side angle cylinder rod Hydraulic Manifold (Rev. 0)
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