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Flavor Burst CTP 80FCB Equipment, Maintenance And Operations Manual

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Flavor Burst
®
Frozen Beverage System
Model CTP 80FCB
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every CTP 80FCB system, located inside the
CTP 80FCB unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
®
your local authorized Flavor Burst
distributor.
©2015 Flavor Burst Company
Printed in September
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst CTP 80FCB

  • Page 1 An installation and warranty form is provided with every CTP 80FCB system, located inside the CTP 80FCB unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS FCC ID……………………………...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….6 Replacing the Syrup Flavors…………...…………………………..…….………...……...22 Scheduled Maintenance…………...……………………………….…….………...…...….26 Clean-In-Place (CIP) Procedure…………………………………..…………..…...26 CIP – Phase 1: Prep………………………...……………………………...…26 CIP – Phase 2: Flush………………………………..………………..…27 CIP – Phase 3: Clean………………………………………….………..…28 CIP – Phase 4: Reassemble………………………………….………..…29 Priming the Syrup System…………………………………..…………...…..…30 Refilling the Sanitizer Tank…………………………………..……………..…31 Cleaning the Door Spout Assembly………………………………..…………..32 Cleaning / Replacing Blending Head O-Rings……….…………..…………...…32...
  • Page 3 Installing Flavors and Priming Syrup Lines………………………...……….…...…46 Adjusting the Base Product Flow Rate……………………………...……….…...…47 Color Touch Panel Overview.…….………………..…………………………..……...…48 Quick Reference Guide for Color Touch Panel Setup..…..……...…….………….48 Testing the CTP 80FCB System………..…….………………………..…...…..…49 Directory of Cleaning Procedures……………………………...………………..…….….54 Parts Replacement Schedule………...………………….………………..….……………54 Recommended Maintenance Items Replacement Schedule………………..…..…55 Alternate Parts and Kits by Freezer Model……………………………...……...…..….55...

  • Page 4: Fcc Id

    FCC ID 必须要加的警告语: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    Failure to follow this practices in your daily operating routine. instruction may result in electrocution. The CTP 80FCB series system is an add-on to DO NOT operate the system with larger a frozen beverage freezer designed to blend concentrated flavorings throughout frozen fuses than specified on the system data label.

  • Page 6: Environmental Notices

    NOTE: Cleaning and user maintenance shall not be change. Contact your local distributor for most made by children without supervision. recent updates concerning the CTP 80FCB unit. ENVIRONMENTAL NOTICES If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive for Waste Electric/Electronic Goods (WEEE) as well as other similar legislation in affect after August 13, 2005.
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  • Page 8 General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY WITH ELE 905B Flavor Burst unit command center. BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. ADPT TY80S- MODIFIED FREEZER SPOUT Dispenses product mixed with flavorings.
  • Page 9 General System Overview 26001 Figure 1...
  • Page 10 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, secures FAS 2024 8-32 X 1/4 PAN HEAD sides.
  • Page 11 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches to screw and holds rubber bumper FAS 2035 8-32 NUTS - EXT. LOCK WASHER in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper. FAS 2040 6-32 X 1/4" TAPPING SCREW Secures tray support bracket to side panels.
  • Page 12 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION MODIFIED DOOR SPOUT FCB 112 Dispenses product mixed with flavorings. ASSEMBLY Provides a sealed cavity inside the syrup RUB 652-RSS SMALLER SYRUP PORT O-RING 1 ea. port.
  • Page 13 Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION STAINLESS 9-TUBE CASING Protects and holds the cables and 9-Tube MIS 3196 ASSEMBLY Assembly in place on the freezer side panel. STAINLESS 9-TUBE CASING Covers and protects the cables and tubes of MIS 3190 1 ea.
  • Page 14 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. Pumps syrup from flavor bags into flavor SYR 926 PERISTALTIC SYRUP PUMP 1 ea. lines. 1/4"...
  • Page 15 Syrup Pump and Related Parts 26004 Figure 4...
  • Page 16 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 17 Sanitizer Pump and Related Parts 26005 Sanitizer Tank Assembly is much larger in scale than shown here Figure 5...
  • Page 18 8-32 X 1/2" PAN HEAD Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. Provides a power connection to the outside...
  • Page 19 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FAS 2008 4-40 X 3/8" PAN HEAD SCREW Attaches the ethernet plate to the panel. FAS 2042 4/40 LOCK NUT Secures the Ethernet plate and screws. MIS 3216 CLOSURE PLUG 5/8 INCH Closes up extra opening in the base panel.
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  • Page 21 Electronic Parts and Connections Figure 6...
  • Page 22 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT FOR FCB Houses extra spare parts and wear items. 5800FCB Activates the ELE 530 Spigot Switch. Not MIS 3179 MAGNETIC ACTUATOR PIN used with the FB 80FCB Auto Draw Valve system.

  • Page 23: Replacing The Syrup Flavors

    REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES. 5. Press and hold the center logo on the CONTACT YOUR LOCAL DISTRIBUTOR FOR Touch Panel to access the Flavor Burst RECOMMENDED SUPPLIES. Maintenance Menu. If the screen asks for a password, enter the password.
  • Page 24 8. While the line is flushing, pull the tray 12. Place the tray up-side-down over the bag forward and remove the syrup bag. Discard and pull the fitment into the tray opening as the syrup bag if it is empty or expired. If the shown.
  • Page 25 16. Clean the exposed surfaces of the Syrup 21. Select the flavor button of the line to be Bag Connector and bag fitment with primed. The button will pulse as syrup is detergent water, single service towel and pumped through the line. brush if necessary.
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  • Page 27: Scheduled Maintenance

    CIP - Phase 1: Prep SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water The following procedures are performed less according to manufacturer’s instructions. frequently than daily or as needed. 2. Ensure the Sanitizer Tank is filled with fresh NOTE: YOUR HANDS SHOULD BE CLEANED approved sanitizer solution according to AND SANITIZED BEFORE YOU PERFORM manufacturer’s instructions (no more than 2...

  • Page 28: Cip - Phase 2: Flush

    Syrup Bag Connector. 26272 8. Press and hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu. If the screen asks for a password, enter the password. 9. Scroll down and touch the section named...

  • Page 29: Cip - Phase 3: Clean

    CIP – Phase 3: Clean 10. Touch the flavor of the line that will be flushed and follow the instructions outlined on the Touch Panel screen to flush the 13. Brush and clean the Syrup Line Manifold, syrup line. Manifold cap, Duckbill Check Valve, and Coupler Body with detergent water.

  • Page 30: Cip - Phase 4: Reassemble

    CIP - Phase 4: Reassemble 16. Clean the exposed surfaces of the bag fitment and the Syrup Bag Connector with detergent water, a single service towel. 19. Reconnect the syrup lines and bags of Brush the bag fitment with the Medium syrup by pressing the Syrup Bag Connector Brush and the Connector with the Small onto the Syrup Bag Adapter valve.

  • Page 31: Priming The Syrup System

    Only the syrup lines directly involved will require this process. 1. Press and hold the center logo on the Touch Panel to access the Flavor Burst Maintenance Menu. If the screen asks for a password, enter the password.

  • Page 32: Refilling The Sanitizer Tank

    OPENING PROCEDURES, OR DAILY system delivers solution to specific areas of the ® CLOSING PROCEDURES. Flavor Burst system such as the syrup lines during certain functions. In order to utilize these clean-in-place functions, keep an 4. Reinstall the hand pump and tighten adequate supply of approved sanitizer solution sufficiently.

  • Page 33: Cleaning The Door Spout Assembly

    Cleaning the Door Spout Assembly 4. Place the cleaned or replacement o-rings in approved sanitizer solution and soak for at The door spout should be cleaned according to least 1 minute. the freezer manufacturer’s schedule and instructions. In order to clean the spout, the spigot switch must be removed.

  • Page 34: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the CTP 80FCB do not 26144 CLEAN require daily cleaning. Inspect these areas periodically and clean if necessary according to Detergent instructions. RINSE Mix approved detergent with warm water Water according to manufacturer’s instructions.

  • Page 35: 9-Tube Assembly Syrup Lines

    9-Tube Assembly Syrup Lines Touch Panel and Mounting Assembly CLEAN 26143 CLEAN 26141 Detergent Detergent RINSE RINSE Water Water NOTE: DO NOT GET WATER NEAR THE 1. If it is necessary, follow instructions in ‘Phase 1’ and ‘Phase 3’ of the Clean-In- CABLE CONNECTIONS OR SPEAKER Place procedure to clean and sanitize the HOLES ON THE TOUCH PANEL.

  • Page 36: Winterizing The Unit

    Winterizing the Unit 5. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst 26246 system during the off-season or other extended periods of time, you should winterize the...
  • Page 37 11. When all lines have been emptied, return the Pump Flush Adapter to the position under the trays. 12. Ensure the other Flavor Burst parts are stored in a sanitary place for the off-season. When opening next season, be sure to...
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  • Page 39: Equipment Setup

    THE FOLLOWING PROCEDURES. existing door spout of the barrel where the Flavor Burst system will be attached. The NOTE: INSPECT ALL WEAR ITEMS AND modified door spout includes a port where the REPLACE IF NECESSARY.
  • Page 40 5. Drill a ¼” hole through the pull handle. The 9. Install the switch over the threaded end of center of the hole should be ¼” above the the modified spout and install the spout cap handle arch and centered. to secure the assembly.

  • Page 41: Installing The Touch Panel And Mounting Bracket

    Installing the Touch Panel and Mounting 3. Install the Freezer Plate to the Connector Bracket Plate. The posts of the Freezer Plate should be to the inside of the assembly so you can The Touch Panel is mounted to either side of access the nuts.

  • Page 42: Mounting The Tube / Cable Casing Assembly

    Plate to the bracket assembly and tighten the nuts when the panel is in the desired position. The CTP 80FCB includes a metal cable casing assembly to house and hold the 9-Tube 26127 Assembly level with the Blending Assembly.

  • Page 43: Mounting The Plastic Casing Assemblies

    Mounting the Plastic Casing Assembly 3. Swing the Casing cover outward. 26463 When possible, include all cables and tubes inside the metal Casing Assembly. The smaller plastic Touch Panel Cable Casing is included to hide cables that don’t reach or aren’t hidden by the metal casing.

  • Page 44: Connecting The Unit Syrup Line

    Sanitizer Tank to the Blending system delivers solution to specific areas of the ® Assembly. Flavor Burst system such as the syrup lines during certain functions. In order to utilize 1. Locate the 9-Tube Lead at the back of the these clean-in-place functions, keep an cabinet.

  • Page 45: Power Connections And Power Up

    Once the cables have been attached and the unit is turned on, the CTP 80FCB can remain on during normal operations from day to day. It does not need to be turned off unless it is being serviced or moved, or unless it is not used for a long period of time.
  • Page 46 3. Connect the power cord to the port on the 7. Connect the other end of the extension to back panel. the switch port on the Color Touch Panel that is towards the inside of the panel. 26154 NOTE: THE SWITCH PORT TO THE 4.

  • Page 47: Installing Flavors And Priming Syrup Lines

    4. Lifting up with the bag fitment, press the center pin of the bag fitment valve and Each flavor for the CTP 80FCB system is gently press on the bag to release any stored inside a numbered syrup tray within the excess air.

  • Page 48: Adjusting The Base Product Flow Rate

    SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the CTP 80FCB to ensure all the parts and syrup lines are sanitized and 2. Adjust the Flow Rate Controller as needed.

  • Page 49: Color Touch Panel Overview

    NOTE: THE “REGISTER EQUIPMENT” MENU MAY NOT BE FUNCTIONAL. The CTP 80FCB system is simple to use with the Touch Panel selection of flavors. More than 4. Under the section “Flushing and Priming one flavor can be selected for each serving.

  • Page 50: Testing The Ctp 80Fcb System

    Testing the CTP 80FCB System 3. The next screen may show options to select a size. If so, make your selection. Once the system is enabled to dispense flavors, test each flavor to ensure they all dispense properly and that the Blending/Blending Assembly operates correctly.
  • Page 51 5. Make your flavor selections on the next 6. Hold a container under the spout to catch screen by touching the flavor button. Once flavor product. Pull the draw handle down a flavor is selected, the button moves to a to dispense product.
  • Page 52 7. Evaluate your serving for both appearance 9. If the white cap option is enabled, see if and taste. Look and taste the serving to syrup product has cleared the Blending ensure the syrup level is acceptable. Draw Head. Make sure there is not too much servings of the other flavors to evaluate unflavored product on top of your serving.
  • Page 53 11. Draw multi-flavored servings to evaluate if the layer timing is what you expected. A shorter dispense time results in narrower layers; a longer dispense time results in wider layers. You can fit more flavor selections in a serving with narrow layers, however, the layers may blend together.
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  • Page 55: Directory Of Cleaning Procedures

    The following schedule has been prepared as a reference for maintaining the wear items used with the CTP 80FCB system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 56: Recommended Maintenance Items Replacement Schedule

    RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for CTP 80FCB system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.

  • Page 57: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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