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Flavor Burst Base-2S Series Operation Manual Supplement

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Flavor Burst
®
Dual Spout Expansion Base-2S
- Operations Manual Supplement
Models:
CTP BASE SS-2S
CTP BASE BLD-2S
CTP BASE BEV-2S
CTP BASE CBB-2S
CTP BASE FCB-2S
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
This supplement is not a full operations manual. It does not contain complete
information on installing and maintaining your new system. The purpose of this manual
supplement is to provide you with additional information and instruction, such as diagrams
and part lists, which are either not included or are different from what is shown in the standard
manual. Read through these installation and maintenance instructions first and then refer to
your standard manual for the rest of the instructions. Be sure to also refer to your standard
model to get complete information needed for your system.
In some cases, you may need to use two standard manuals along with this supplement
manual. If your existing system stripes soft serve product and this BASE-2S system blends
frozen beverage product with flavor, use both the CTP 80SS manual and the CTP 80BEV
manual for installation and maintenance instructions for each side of the system.
All manuals and supplements are available on
©2022 Flavor Burst Company
All Rights Reserved
PLEASE READ FIRST!
Printed in January
www.flavorburst.com
The United States of America
Printed in

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Summary of Contents for Flavor Burst Base-2S Series

  • Page 1 CTP 80SS manual and the CTP 80BEV manual for installation and maintenance instructions for each side of the system. All manuals and supplements are available on www.flavorburst.com ©2022 Flavor Burst Company Printed in January Printed in All Rights Reserved...
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  • Page 3: Table Of Contents

    TABLE OF CONTENTS FCC Conformity Statement………………….…………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Daily Opening, Daily Closing, Scheduled Maintenance – Notes…….………….…...44 Comparing the Injector and Blending Assemblies………….………...…………..45 Replacing the Syrup Flavors – Notes...…………………………..…….………...……...48 Equipment Setup……………………………………………………...…..……….……..….50 Installing the Spout Adapters – Notes……………..……………………..…..…50 Installing the Touch Panel and Mounting Bracket –...

  • Page 4: Fcc Conformity Statement

    FCC Conformity Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

  • Page 5: Introduction

    The CTP Base-2S unit is an add-on system that Failure to follow this instruction may result in uses your existing Flavor Burst Color Touch electrocution or damage to the machine. Panel system to flavor another product with Consult your electrician.

  • Page 6: Environmental Notices

    HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
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  • Page 8: Parts Identification/Function

    PARTS IDENTIFICATION/FUNCTIONS General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, “CBB” & “BEV” SYSTEMS: Connects the external rotor cable to the electronics board. ELE 930 INTERNAL ROTOR CABLE *1 for BASE SS-2S, BASE BLD-2S, BASE CBB- 2S &...
  • Page 9 General System Overview (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SANITIZER PUMP T FIX 1053 Connects the Base sanitizer line to the tank. CONNECTOR ELE 525 36” SPIGOT SWITCH EXTENSION Adds length to the spigot switch. FOR “SS”, “BLD”, “CBB” SYSTEMS: Transports syrup from the bag to the pumps.
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  • Page 11 General System Overview Figure 1...
  • Page 12 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Control system for the unit. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. FAS 2024 8-32 X 1/4 PAN HEAD Secures various panels and brackets.
  • Page 13 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP Pumps sanitizer solution through the system. FOR “SS” & “BLD” SYSTEMS: Transports syrup from the bag to the pumps. 20-1 SYR 307 PERISTALTIC SYRUP PUMP *8 for BASE SS-2S & BASE BLD-2S systems. **0 for BASE BEV-2S, BASE CBB-2S &...
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  • Page 15 Cabinet Figure 2...
  • Page 16 “SS” Injector Assembly and Related Parts (See Figure 3A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the INJECTOR ASSEMBLY WITH product. INJ 424TS SYRUP LINES, ADAPTER, & *1 for BASE SS-2S systems. BRACKET **0 for BASE BLD-2S, BASE CBB-2S, BASE BEV-2S &...
  • Page 17 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 18 “BLD” Blending Assembly and Related Parts (See Figure 3B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into FLAVOR BLEND BLENDING the product. INJ 424BLD ASSEMBLY WITH SYRUP LINES, *1 for BASE BLD-2S systems. ADAPTER, & BRACKET **0 for BASE SS-2S, BASE CBB-2S, BASE BEV-2S &...
  • Page 19 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION SUSPENSION BRACKET FOR MIS 3147 Secures Blending Assembly to freezer door. BLEND ASSEMBLY 11A MIS 3147A DOOR BRACKET 1 ea. Secures the bracket to the freezer door. 11B MIS 3147B BASE BRACKET 1 ea.
  • Page 20 “BEV” Blending Assembly and Related Parts (See Figure 3C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into VERTICAL BLENDING ASSEMBLY the product. INJ 424VTS WITH SYRUP LINES, ADAPTER, & *1 for BASE BEV-2S systems. BRACKET **0 for BASE BLD-2S, BASE CBB-2S, BASE SS-2S &...
  • Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Powers Blending system. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 22 “CBB” Blending Assembly and Related Parts (See Figure 3D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Blends syrups into PREMIUM BLENDING ASSEMBLY the product. INJ 424P WITH SYRUP LINES, ADAPTER, & *1 for BASE CBB-2S systems. BRACKET **0 for BASE BLD-2S, BASE SS-2S, BASE BEV-2S &...
  • Page 23 “CBB” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
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  • Page 25 “CBB” Blending Assembly and Related Parts Figure 3D...
  • Page 26 “FCB” Door Spout Assembly and Related Parts (See Figure 3E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FBC” SYSTEMS: Dispenses product blended with syrups. ADPT TY80S- MODIFIED FCB FREEZER SPOUT *1 for BASE FCB-2S systems. ASSEMBLY **0 for BASE BLD-2S, BASE BEV-2S, BASE CBB-2S &...
  • Page 27 “FCB” Door Spout Assembly and Related Parts Figure 3E...
  • Page 28 Soft Serve Syrup Pump and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD” SYSTEMS: Transports syrup from the bag to the pumps. SOFT SERVE SYRUP PUMP *8 for BASE SS-2S & BASE BLD-2S SYSTEM systems.
  • Page 29 Figure 4A...
  • Page 30 Beverage Syrup Pump and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Transports syrup from the bag to the pumps. BEVERAGE SYRUP PUMP SYSTEM *8 for BASE BEV-2S & BASE FCB-2S systems. **0 for BASE SS-2S, BASE CBB-2S &...
  • Page 31 Figure 4B...
  • Page 32 Premium Beverage Syrup Pump and Related Parts (See Figure 4C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Transports syrup from the bag to the pumps. PREMIUM BEVERAGE SYRUP *8 for BASE CBB-2S systems. PUMP SYSTEM **0 for BASE SS-2S, BASE BLD-2S, BASE BEV-2S &...
  • Page 33 Premium Beverage Syrup Pump and Related Parts (Continued) Figure 4C...
  • Page 34 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, “CBB” SYSTEMS: Connects with flavor line to flush with sanitizer solution. FLUSH TUBE ASSEMBLY – 1-1 MIS 3028-80 *1 for BASE SS-2S, BASE BLD-2S, & BASE SOFT SERVE CBB-2S systems.
  • Page 35 Sanitizer Pump and Related Parts Figure 5...
  • Page 36 9-Tube Lead, Casing, and Syrup Tray (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION Transports syrup from bags to flavor SYR 927 INTERNAL 9-TUBE ASSEMBLY 9-Tube Assembly. Transports syrup and sanitizer from SYR 900 4' 9-TUBE ASSEMBLY TUBES 9 ea. pumps to Injector Assembly.
  • Page 37 9-Tube Lead, Casing, and Syrup Tray Figure 6...
  • Page 38 FAS 2014 8-32 X 1/2" PAN HEAD Secures various parts within the top of the unit. FLAVOR BURST LOGO MIS 3150 Displays Flavor Burst trademark logo. DECALS CAB 156 CONNECTOR SHIELD Protects cables from liquids; splash guard. POWER ENTRANCE MODULE CAB 485C Covers the opening in the cabinet panel.
  • Page 39 Electronic Parts and Connections Figure 7...
  • Page 40 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare parts and wear items. SPR 5800A SPARE PARTS KIT – SOFT SERVE *1 for BASE SS-2S systems. **0 for BASE BLD-2S, BASE BEV-2S, BASE CBB-2S &...
  • Page 41 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT – SOFT SERVE SPR 5800BLD *1 for BASE BLD-2S systems. BLEND **0 for BASE SS-2S, BASE BEV-2S, BASE CBB-2S &...
  • Page 42 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT – STANDARD SPR 5800BEV *1 for BASE BEV-2S systems. BEVERAGE **0 for BASE SS-2S, BASE BEV-2S, BASE CBB-2S &...
  • Page 43 “CBB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT – PREMIUM SPR 5800P *1 for BASE CBB-2S systems. BEVERAGE **0 for BASE SS-2S, BASE BLD-2S, BASE FCB-2S &...
  • Page 44 “FCB” Spare Parts Kit (See Figure 8E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FCB” SYSTEMS: Houses extra spare parts and wear items. SPARE PARTS KIT – FROZEN SPR 5800FCB *1 for BASE FCB-2S systems. CARBONATED BEVERAGE **0 for BASE SS-2S, BASE BLD-2S, BASE CBB-2S &...

  • Page 45: Daily Opening, Daily Closing, Scheduled Maintenance - Notes

    “BLD”, “CBB” and “BEV” appear almost identical, especially when assembled. 1. If your base unit is the same product type as the Flavor Burst system you are connecting it to, you should have the same flavoring assemblies. For example, if you are...

  • Page 46: Comparing The Injector And Blending Assemblies

    Comparing the Injector and Blending 2. The Gear Cartridge is the part that Assemblies combines the flavoring with the product. Each one is designed to mix the flavoring with a specific product. Be sure to install 26100 the correct cartridge with its assembly for best results.
  • Page 47 3. The difference between the Drive Motors is 4. The soft serve and blend assemblies each in the speed of the motor and the direction come with two spout adapters, which fit the motor turns the small white gear at the most soft serve freezers.
  • Page 48 5. The lower o-rings of all three adapters are all the same – RUB 632. Using this o-ring as a reference to the others, the upper o-ring for the ADPT 8750-A is larger and thicker. The upper o-ring for the ADPT 101A is about the same diameter, but it is thicker than the lower o-ring.

  • Page 49: Replacing The Syrup Flavors - Notes

    Premium Beverage systems. blend and frozen beverage syrups are each formulated to work specifically with the product they are mixing with and the Flavor Burst 4. Once you have determined which syrups to system they are installed in. Color intensity,...
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  • Page 51: Equipment Setup

    EQUIPMENT SETUP Installing the Spout Adapters - Notes 1. The soft serve and blend assemblies each ADDITONAL PRODUCTS & SUPPLIES come with two spout adapters, which fit REQUIRED: most soft serve freezers. The frozen - ENVIROKLEEN NO-RINSE CLEANER & beverage flavoring assembly comes with FOOD CONTACT SANITIZER one adapter that fits most frozen beverage - STERA-SHEEN®...

  • Page 52: Installing The Touch Panel And Mounting Bracket - Notes

    Spouts: When mounting the bracket on a single freezer with two spouts use the top- The Color Touch Panel is the control unit for the mount bracket when possible. Otherwise, Flavor Burst ® system. Normal operating mount the panel to the left of the first spout.

  • Page 53: Installing The Spigot Switches - Notes

    Installing the Spigot Switches - Notes Installing the Sanitizer Line – External Tank The spigot switch of your BASE-2S system will Follow these instructions when connecting the connect to your existing Color Touch Panel. sanitizer line to an external sanitizer tank. If There are two ports on the underside of the connecting to a tank that is inside a cabinet, panel to connect the switches.

  • Page 54: Installing The Sanitizer Line - Internal Tank

    5. Ensure the sanitizer tank is filled with 2. Place a single service towel under the approved sanitizer solution. pump, and remove the elbow connector that connects the sanitizer tank to the pump. 26391 (To the (To the Sanitizer 9-Tube Tank) Assembly) 6.
  • Page 55 5. If you are working with an Integrated unit, 8. Return the cabinet panel(s) to the unit. thread the BASE-2S sanitizer line through 26398 the same channels as the 9-Tube Assembly. Then proceed to Step 10. 26394 9. Install the Electronics Board back inside the Integrated cabinet, but leave the back panel separated from the unit.

  • Page 56: Connecting The Pump Harness Cable & Internal Rotor Cable

    The BASE-2S unit does not come with its own Color Touch Panel or power source. It is designed to connect to the electronics board of your full Flavor Burst system and is controlled by your existing Color Touch Panel. Since the electronics panel is located in different areas...
  • Page 57 7. If you have a BASE SS-2S, BASE BLD-2S, 10. Connect the rotor cable to the BASE CBB-2S or BASE BEV-2S, you will “PWRCONN5” or “BANK D” on the need to connect an internal rotor cable to Electronics Board, next to the base unit’s the electronics board.

  • Page 58: Connecting To A Deluxe Cabinet

    Connecting to a Deluxe Cabinet 4. Insert the Base unit’s pump harness cable through the opening at the bottom of the The Electronics Board of a Deluxe unit (model Electronics Box, and then through slotted ending in “-DLX” is located inside the hole of the plate.
  • Page 59 8. If you have a BASE SS-2S, BASE BLD-2S, 11. Connect the rotor cable to the BASE CBB-2S or BASE BEV-2S, you will “PWRCONN5” or “BANK D” on the need to connect an internal rotor cable to Electronics Board, next to the base unit’s the electronics board.

  • Page 60: Connecting To An Integrated Cabinet

    Connecting to an Integrated Cabinet 4. Remove the plug from the unused slotted hole on the edge of the plate. If you have a The Electronics Board of an Integrated unit BASE SS-2S, BASE BLD-2S, BASE CBB- (model ending in “-INT” or “–INT-2S”) is located 2S or BASE BEV-2S, also remove the plug just inside the Taylor Cart, behind the back next to the rotor cable connection at the...
  • Page 61 7. Connect the rotor cable to the 11. Wrap the open-close bushing over the “PWRCONN5” or “BANK D” on the pump harness cable and snap it into the Electronics Board, near the top. slotted hole on the plate. 26388 26253 12.

  • Page 62: Power Connections And Power Up

    Flavor Burst system they are installed in. Color intensity, flavor intensity, and whether or not they blend with the product vary from each type.
  • Page 63 3. Soft Serve Striping Syrups: There are two different kinds of soft serve syrup. One is formulated to stripe the soft serve and is only compatible with the “SS” model systems. The flavor part numbers for these syrups either end in a number or “SEA”. The striping syrup number for Strawberry is FLA 002SEA;...
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  • Page 65: Color Touch Panel Overview - Notes

    COLOR TOUCH PANEL OVERVIEW - NOTES More than one flavor can be selected for each serving. Simply select the Touch Panel flavors desired in the single serving and draw the Nearly all instructions involving the Touch product as usual. The flavors will dispense in Panel, setup and operational, are outlined on one smooth motion, changing in the order the Touch Panel itself.

  • Page 66: Testing The Drive Motor And Switch Connections

    Testing the Drive Motor and Switch 4. Access the Color Touch Panel’s Connections “Maintenance Menu” and go through the Equipment Setup Wizard. On “Step 4”, assign a spout to the injector connectors C Test the system to ensure the Color Touch and D on the board.
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  • Page 68: Ordering/Service Information

    For more information, contact your local authorized Flavor Burst ® distributor. Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp base ss-2sCtp base bld-2sCtp base bev-2sCtp base cbb-2sCtp base fcb-2s

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