Porter-Cable OMNIJIG 55160 Instruction Manual page 37

Joinery system
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CUTTING PINBOARD
1.
Insert proper stops (G) Fig. E4 according
to the Dovetail Setup Guide.
2.
Remove stabilizer bar (H) and template
(I).
3.
Black edge guide (J) should be on left and
silver edge guide (K) should be on the
right.
4.
Mount the pinboard (L) (drawer front) in
the horizontal position with the "outside
surface" facing down.
(REMINDER: Place a board of similar thickness
horizontally at the other side of the jig for
support.)
NOTE: "Outside surface" refers to the outer side
of the box or drawer the board is used on.
5.
Mount template onto the rods with the "B
Pins" (yellow) label (M) facing up to the left
side.
6.
Slide in a scrap vertical piece (N) up
against the template flush with the left
guide.
7.
Move the pinboard (horizontal piece) (L)
forward against the vertical scrap (N) for
position and then slide vertical piece down
out of the way. Be sure the pinboard is
flush with left edge guide (J).
8.
Position the fingers using the square
screwdriver.
NOTE: An 1/8" gap is recommended between
the horizontal pinboard (L) and the fingers as
shown at (O) and (P) Fig. E5. This will help
maintain proper spacing at the corners.
NOTE: Before making cut, put at least one finger
set (Q) 1-2 inches away from the right edge of
the horizontal board for router stability.
G
L
N
J
L
O
Fig. E5
K
I
M
Fig. E4
P
Q
H

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