Disassembly of Front Differential
1. Make sure that the oil is drained from the front differ-
ential assembly.
2. Remove the four (4) flange head screws from the in-
put cover (Fig. 9). Remove the cover.
3. Remove the pinion gear with bearing from housing
by pulling it out of the gear case by hand (Fig. 10).
4. Inspect the inner pinion bushing in the gear case
(Fig. 11). If the bushing is excessively worn, the gear
case must be replaced. The bushing is not serviced sep-
arately.
Workman HDX Auto
1
1. Input cover
2
1. Pinion gear shaft
1
1. Pinion bushing
Page 8 − 15
2
Figure 9
2. Pinion gear shaft
1
Figure 10
2. Gear case
2
Figure 11
2. Gear case
Four Wheel Drive (Optional Kit)