Inspection; Drive Plate; Driven Plate; Clutch Spring - Suzuki RM 250 2003 Owner's Service Manual

INSPECTION

DRIVE PLATE

• Inspect the drive plates for wear, distortion and discoloration.
• Measure the drive plate thickness.
# Drive plate thickness
Service limit: 2.77 mm (0.109 in)
" 09900-20101: Vernier calipers
• Measure the drive plate claw width.
# Drive plate claw width
Service limit: 13.05 mm (0.514 in)
" 09900-20101: Vernier calipers

DRIVEN PLATE

• Inspect the driven plates for wear and discoloration.
• Measure the driven plate distortion.
# Driven plate distortion
Service limit: 0.15 mm (0.006 in)
" 09900-20803: Thickness gauge

CLUTCH SPRING

• Measure the clutch spring free length.
# Clutch spring free length
Service limit: 37.8 mm (1.49 in)
" 09900-20101: Vernier calipers
NOTE:
Replace six clutch springs together even if only one spring is
beyond the e limit.
CLUTCH 5-5