Gearshift Linkage - Suzuki RM 250 2003 Owner's Service Manual

• Reassemble the primary drive gear and washer.
NOTE:
The washer is directional. Assemble the washer as shown in the
illustration.
• Install the magneto rotor and stator. (!7-4)
• While holding the magneto rotor with the special tool, tighten
the primary drive gear bolt 1 to the specified torque.
$ Primary drive gear bolt: 70 N·m (7.0 kgf-m, 50.5 lb-ft)

GEARSHIFT LINKAGE

• Fit the gearshift cam plate.
NOTE:
Align the gearshift cam plate hole with the pin.
• Tighten the gearshift cam bolt 1.
$ Gearshift cam bolt: 23.5 N·m (2.35 kgf-m, 17.0 lb-ft)
• Apply THREAD LOCK SUPER and tighten the gearshift arm
stopper bolt 2 to the specified torque.
& 99000-32030: THREAD LOCK SUPER "1303"
• Fit the spring pin and pawl to the gearshift cam driven gear.
Wider side A of pawl should be positioned outside.
TRANSMISSION AND CRANKSHAFT 8-13