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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury, or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only), or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
Copyright 2020, T.I.
ProBuilder 24
CleanFace
GSR2
$10.00
100-01528
Fireplace
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
12/17/20
Listed By
AS/NZS 5263.1.3
GMK10026
IAPMO-R&T OCEANA
Bella Vista NSW
Australia 2153
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Related Manuals for Lopi ProBuilder 24 CleanFace GSR2
Summary of Contents for Lopi ProBuilder 24 CleanFace GSR2
- Page 1 Listed By ProBuilder 24 CleanFace AS/NZS 5263.1.3 GMK10026 GSR2 Fireplace IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. ...
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Page 2: Overview
Introduction Overview This manual details the installation requirements for the ProBuilder 24 CF fireplace. For operating and maintenance instructions, refer to the ProBuilder 24 CF Fireplace Owner's Manual. © Travis Industries 12/17/20 - 1528 PB24 CF Install (AUST) -
Page 3: Table Of Contents
Table of Contents Screen Assembly Mounts ..........38 Overview ..............2 Mantel Requirements ..........39 Installation Options ..........6 Mantel Column Clearances ..........39 Heating Specifications ..........6 Use of a Non-Combustible Mantel Below Listed ... - Page 4 Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns.
- Page 5 Safety Precautions Safety Warnings (continued) Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. ...
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Page 6: Installation Options
Features and Specifications Installation Options Residential or Mobile Home Internal or External Chase Straight or Corner Placement Bedroom Approved Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square meters)* Up to 70 Up to 70 ProBuilder 24 CF... -
Page 7: Packing List
Installation (for qualified installers only) Packing List LP (Propane) Conversion Kit: Burner Orifice (#1.25mm), Pilot Orifice (0.14 LP), LP Regulator Thimble (2-Piece Assembly) Pipe Shield Header Shield Remote control Additional Items Required Gas Line Equipment (shutoff valve, pipe, etc.) ... -
Page 8: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ... -
Page 9: Minimum Framing Dimensions
Installation (for qualified installers only) Minimum Framing Dimensions IDB1002 Max. Header Depth 3” (77mm) Min. Enclosure Height 53" (1347mm) 41-1/4" (1048mm) 25-1/8" 15-1/2" (639mm) (394mm) The fireplace enclosure must be a minimum of 53” (1347mm) tall. Do not build into the fireplace enclosure. -
Page 10: Minimum Vent "Bump Out" Application
Installation (for qualified installers only) Minimum Vent “Bump Out” application PB24 CF LP & NG Installations 90° (Min. Rise) Vent Approx. 43-3/8” (1102mm) Centerline FP Base to Approx. 57-3/8” (1458mm) Roof Eave © Travis Industries 12/17/20 - 1528 PB24 CF Install (AUST) -
Page 11: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to- corner the fireplace should be square. -
Page 12: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position There are two positions that the standoff/heat shield assembly can be installed. The standoffs are shipped in the standard (forward) position. If the unit is installed in the standard position no modification is needed. ... -
Page 13: Header And Pipe Shield Installation
Installation (for qualified installers only) Header and Pipe Shield Installation The header and pipe shield must be installed as shown below. NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily). - Page 14 Installation (for qualified installers only) The (2) header standoffs are screwed down flat to the front edge of the top of the fireplace. On each standoff, remove the screw that is closest to the center of the fireplace (keep screw for reinstallation).
- Page 15 Installation (for qualified installers only) On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield onto the standoffs with the 90° bend facing the pipe shield. The tips of the standoffs will protrude through the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws Bend tabs down 90°...
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Page 16: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 24 CF PB (a) Corner to Wall (minimum) 38-1/4” (972mm) (b) Corner to Center of Flue (typical) 12-7/16”... -
Page 17: Televisions Placed Above The Fireplace
Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section gives guidelines to place a television above the fireplace. IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner not to place the television above a heat source like this fireplace. -
Page 18: Outdoor Fireplace Installations
Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). -
Page 19: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. ... -
Page 20: Gas Line Location
Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve. Disconnect the shutoff valve from the cover plate (4 screws outside fireplace). -
Page 21: Electrical Connection
Installation (for qualified installers only) Electrical Connection The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. ... -
Page 22: Vent Requirements
Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. -
Page 23: Vent Installation
Installation (for qualified installers only) Vent Installation Slide the vent sections together and turn 1/4 turn until the sections lock in place. Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. -
Page 24: Diffuser
Installation (for qualified installers only) Diffuser A diffuser is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the diffuser to the open position (see illustration below). The charts for vent configurations detail the correct diffuser position. -
Page 25: Intake Restrictor Position
Installation (for qualified installers only) Intake Restrictor Position An intake restrictor is built into the appliance to allow for adjustment to the flow rate of intake air into the firebox. Most vent configurations will use position #1. Position #2 is only recommended for vertical vent runs that exceed 10.5 meters in height. - Page 26 Installation (for qualified installers only) c. Use a ¼” nut driver to remove the (2) screws that secure the Ember-Glo light assembly to the log grate and slide the light assembly forward. (set the screws aside for reinstallation). d. Loosen the (2) screws that secure the log grate assembly to the back wall of the firebox and remove the 2 screws that...
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Page 27: Vent Configurations
Installation (for qualified installers only) Vent Configurations Minimum Vent Configuration Use 5x8” Diameter Coaxial Vent NOTE: Use the included thimble assembly whenever passing through a wall. (use on front and back of wall penetration). See picture below. The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. -
Page 28: Vent Configuration: Vertical Termination
Installation (for qualified installers only) Vent Configuration: Vertical Termination Use 4x6-5/8” Diameter Coaxial Vent. Connect an 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). NOTE: The included thimble assembly is not required and may be discarded. The termination must fall within the shaded area shown in the chart. -
Page 29: Vent Configuration: Horizontal Termination With Vertical Rise
Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise Vent configurations 7’ (2.133m)or above (from the base of the fireplace) use 6-5/8” dia. vent. Connect an 8” to 6-5/8” reducer directly to the fireplace (98900165). NOTE: For this configuration, the included thimble assembly is not required and may be discarded. ... -
Page 30: Termination Requirements
Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck, or balcony Surface Minimum 1"... -
Page 31: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements A non-combustible hearth is not required. Any material (combustible or non-combustible) must not extend more than 1” (26mm) above the base of the fireplace (see illustration below). WARNING: A non-combustible hearth is not required in front of the fireplace. However, if the fireplace is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impacts from the heater. -
Page 32: Lower Trim (Optional)
Installation (for qualified installers only) Lower Trim (Optional) The optional lower trim is shipped pre-attached to the bottom of the screen assembly on the fireplace. It covers the area near the base of the fireplace. The installer may leave the trim in place or remove it to best suit the installation. -
Page 33: Facing Requirements
Installation (for qualified installers only) Facing Requirements Non-combustible facing must extend from 1” (26mm) above the base of the fireplace to the framing header (see illustration below for details). Non-combustible facing must extend the entire width of the unit to the framing opening on both sides (see illustration below for details). -
Page 34: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. -
Page 35: Thick Facing Guide
Installation (for qualified installers only) Thick Facing Guide The thick facing guide is shipped pre-attached to the fireplace. - Thick Facing - If using thick facing, leave the guide in place (see “Thick Facing” on the following page). - Thin Facing - If using thin facing, you may remove the thick facing guide following the directions below (see “Thin Facing”... -
Page 36: Thick Facing (Facing Thicker Than 1-1/2" (38Mm))
Installation (for qualified installers only) Thick Facing (Facing Thicker than 1-1/2” (38mm)) If using thick facing, make sure to leave the thick facing guide in place. Make sure to leave the screen assembly in the stock (fully in) position. You may leave the screen assembly in place while installing thick facing. You may wish to protect it with plastic (or other suitable material) to repel debris. -
Page 37: Thick Facing Guide Size
Installation (for qualified installers only) THICK FACING GUIDE SIZE THICK FACING GUIDE LOCATION (PB CF) Extends 11/16" (18mm) above the tile stop Extends 5/8" (16mm) to the sides of the tile stop Tile Stop Tile Stop Width Height If using the lower screen frame extension, attach the lower thick facing guide here (it extends to the base of the fireplace) 1"... -
Page 38: Thin Facing (1/2" (13Mm) To 1-1/2" (38Mm))
Installation (for qualified installers only) Thin Facing (1/2” (13mm) to 1-1/2” (38mm)) When using thin facing you may remove the thick facing guide and tuck the facing underneath the screen assembly. The screen assembly mounts may be adjusted to position the screen assembly directly against the facing (see “Screen Assembly Mounts”... -
Page 39: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. -
Page 40: Use Of A Non-Combustible Mantel Below Listed Mantel Clearances
Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non- combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: ... -
Page 41: Finalizing The Installation
Installation (for qualified installers only) Finalizing the Installation 1. Remove the glass (see page 44). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 42: Air Shutter Adjustment
Installation (for qualified installers only) Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment Correct Not Enough Air... -
Page 43: Location Of Controls
Installation (for qualified installers only) Location of Controls There is a door on the lower portion of the screen assembly to provide access to the manual controls on the fireplace. The door is held closed by two magnets. Open the door by gently pulling outward on the upper portion of the lower trim. -
Page 44: Glass Frame Removal And Installation
Installation (for qualified installers only) Glass Frame Removal and Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. - Page 45 Installation (for qualified installers only) 2. Remove the glass frame following the directions below. Hold the glass to prevent it from falling forward. Open the 2 latches holding the glass frame in Pliers may be used place - follow the directions shown to the right. Latch Top of Firebox...
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Page 46: Barrier Screen Visual Deflector Adjustment
Installation (for qualified installers only) Barrier Screen Visual Deflector Adjustment The barrier screen assembly has an adjustable visual deflector along the lower edge. If the assembly is adjusted to accommodate thick facing material, adjust the deflector, as shown below, to block the view of the valve area. -
Page 47: Log Set Installation
Installation (for qualified installers only) Log Set Installation Installation Warnings NOTE: Consult the installation manual for order of installation. If using propane (LP), convert the appliance before installing the log set. If using firebacks, install them prior to installing the log set. - Page 48 Installation (for qualified installers only) Installation Log #1 Log #1 has two holes that fit over two pins on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. ©...
- Page 49 Installation (for qualified installers only) Log #2 Log#2 has a groove in the bottom of the left side. The groove fits over a metal ridge on the left end of the bottom burner. Slide the log backward until it contacts the sloped portion of the burner. Make sure the log does not block any burner holes.
- Page 50 Installation (for qualified installers only) Log #4 Log #4 has (2) channels that align the log with the log grate. Place the log as shown below. Log #5 Place log #5 as shown below. The hole on the bottom of log #5 fits over the pin on Log #4. ©...
- Page 51 Installation (for qualified installers only) Log #6 Place log #6 as shown below. The hole on the bottom of log #6 fits over the pin on Log #5. The charred end points towards the center of the burner. Log #7 Place log #7 as shown below.
- Page 52 Installation (for qualified installers only) Log #8 Place log #8 as shown below. Log #8 has a notch that aligns the log with the finger of the log grate. Log #9 Place log #9 as shown below. The hole on the bottom of log #9 fits over the pin on the left end of Log #1. The right end of log #9 rests on Log #7.
- Page 53 Installation (for qualified installers only) Log #10 Place log #10 as shown below. There are (2) holes on the bottom of log #10. The round hole fits over the pin on the right end of Log #1 and the slotted hole fits on the pin on log #3. The right end of log #10 rests on Log #8.
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Page 54: Ember Bed Glass And Ember Material Installation
Installation (for qualified installers only) Ember bed Glass and Ember Material Installation Ember bed Glass Installation The Ember-Glo™ lights come standard on the GSR2 units. Make sure the ember skirt is in place. The skirt hooks over the front of the ember platform and slopes outward toward the glass. The skirt helps keep the glass and ember material from falling off the platform when the glass is removed. -
Page 55: Ember Material Installation
Installation (for qualified installers only) Ember Material Installation Once the ember glass installation is complete, place a generous amount of ember material on the firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor. NOTE: Make sure no ember material is placed directly on the burner. -
Page 56: Lp Conversion Instructions
Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. - Page 57 Installation (for qualified installers only) 3. Remove the manifold covers. NOTE: Reinstall the manifold cover after changing the orifices 4. Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Remove and discard the two gaskets on the front burner orifice. Use a adjustable wrench to support the manifold while removing each orifice with a 1/2"...
- Page 58 Installation (for qualified installers only) 5. Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
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Page 59: Wiring Diagram - Gsr2
Installation (for qualified installers only) Wiring Diagram – GSR2 Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Black Black Blower(s)* Power 3 Amp Fuse Integrated Fireplace Control (IFC) Appliance Ground 3 Amp 3.15A Fuse... -
Page 60: Coolsmart Tv - Installation Overview (Optional)
Index CoolSmart TV – Installation Overview (Optional) The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 61: Coolsmart Tv - Installation Requirements
Index CoolSmart TV – Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4" (20mm) Min. 1-1/2" (39mm) Manifold 3-3/4" (96mm) Manifold Support Bracket Lower Manifold Framing Min. -
Page 62: Coolsmart Tv - Framing The Chase
Index CoolSmart TV – Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below*. PB24CF 26-1/2" 674mm Braces for Manifold Support Brackets 3-3/4" Bottom of Upper 96mm Manifold Framing Max. -
Page 63: Coolsmart Tv - Fireplace Preparation
Index CoolSmart TV – Fireplace Preparation Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. - Page 64 Index Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. Install the fireplace into the framed chase.
- Page 65 Index © Travis Industries 12/17/20 - 1528 PB24 CF Install (AUST)
- Page 66 Index Log Set Installation ........47 Additional Items Required ....... 7 Lower Trim (Optional) ........32 Air Shutter Adjustment ........42 LP Conversion Instructions ......56 Altitude Considerations ......... 22 Mantel Column Clearances ......39 Approved Termination ........22 Mantel Requirements ........39 Approved Vent ..........
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