Lopi 564 GSR2 25K CF Installation Manual

Lopi 564 GSR2 25K CF Installation Manual

Deluxe fireplace
Hide thumbs Also See for 564 GSR2 25K CF:
Table of Contents

Advertisement

Quick Links

WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2019, T.I.
$10.00
100-01508
564 GSR2 25K CF
Deluxe Fireplace
Installation Manual
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.3
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
5/15/2019
GMK 10022
Unit 4, 16 Lexington Drive
Bella Vista NSW
Australia 2153

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 564 GSR2 25K CF and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Lopi 564 GSR2 25K CF

  • Page 1: Overview

    564 GSR2 25K CF Deluxe Fireplace Installation Manual • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS/NZS 5263.1.3 GMK 10022 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2 Introduction Overview This manual details the installation requirements for the 564 GSR2 25K CF fireplace. For operating and maintenance instructions, refer to the 564 GSR2 25K CF Owner's Manual. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 3: Table Of Contents

    Installation - ..........55   Approved Vent Configurations ....23   Wiring Diagram ........... 57   Restrictor Position ..........23   Index ............. 59   Exhaust Restrictor Adjustment ......23   © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 5 Travis Gas Fireplaces, Stoves, and Inserts are protected by one or more of the following patents; U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 6: Installation Options

    616mm 28-1/2"* 724mm The bottom of the face is 1/8" (4mm) above the baseplate. 38-1/4" 19-1/8" * 972mm 486mm Framing Opening * See "Clearances" and "Framing Dimensions" for details. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 7: Packing List

     Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 36). © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 8: Standoff And Drywall Support Preparation

    Bend the three drywall supports up 90 degress (the outer two are concealed when the standoffs are flat). When in place, the standoffs and drywall supports should look as shown to the right. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 9: Top Vent Or Rear Vent Configuration

    Remove the 4 screws securing the exhaust cover plate. Verify the gasket on the cover plate is in place, then attach it to the upper exhaust port with the same screws. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 10 Make sure the heat shield is assembly is in place, then attach it to properly formed the fireplace using the screws (bend the mounting legs as shown). removed earlier. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 11 Remove and discard the exhaust restrictor (keep the screws). Install the exhaust deflector using the screws removed earlier. Note how it angles upwards and fits into the exhaust box. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 12: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs.70 Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 13: Minimum Framing Dimensions

    Finalizing the Installation (for qualified installers only) Minimum Framing Dimensions MIn. Enclosure 39-1/2" 1004mm 37-1/4" 947mm 38-3/4" 985mm 19-3/8" 493mm Flush Install 18-7/8" 480mm Extended (Tile Over) Install © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 14: Nailing Brackets

    - Drywall butts against non-combustible facing material (drywall) in front of - Flush on Framing Dimensions the fireplace. 1/2" (13mm) Drywall Fireplace Rotate the bracket on the rivet 180 degrees. Non-Combustible Facing © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 15: Corner Installations - Top Vent Configuration

    Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 47-3/4" Min. 1213mm © Travis Industries 12/11/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 16: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 17: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 18: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 240 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 19: Accessing The Area Under The Burner

    LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove. 11/32" Nutdriver © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 20: Vent Requirements

    Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 21: Approved Vent

     Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 22: Approved Vent Configurations

    The rear screw location indicates restrictor position. This restrictor is in position # 4. Tighten the screws to secure the restrictor. WHEN USING POSITION #4 (OR GREATER BEND THIS FLANGE DOWN FLA T © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 23: Intake Restrictor Adjustment

    Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 24: Diffuser Plate Adjustment

    (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 25: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Install Exhaust Deflector 915mm - Intake Restrictor # 1 (stock) - Diffuser Position # 1 (stock) 0 feet • Max. 12" (102mm) Horizontal Section • No Elbows Allowed © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 26: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 27: Rear Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 28: Top Vent Configuration With Horizontal Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 29: Top Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 30: Termination Requirements

    Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 31: Hearth Requirements

    A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 32: Optional Tile Stop Removal

    See the illustration below for details on removal. After removing the tile stop, make sure to replace the screws. Tile Stop Phillips Screwdriver © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 33: Facing Requirements

    NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). Drywall Support (3 total) © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 34: Mantel Requirements

    Mantel (combustible or non- combustible) Combustible mantel columns (legs) must be placed to the side of the fireplace face. Non-combustible mantel columns do not have a minimum clearance. Base of the Fireplace © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 35: Steps For Finalizing The Installation

    NOTE: If using glass firebacks or no firebacks, make sure the media tray covers are in place (see below) Install the ember chunks and emberbed glass (see page 41) Install the logs (see page 44). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 36: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 37: Barrier Removal

    Remove the concealment cover. HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 38: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 39: Glass Frame Removal And Installation (Continued)

    Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 40: Shipping Retaining Nut Removal

    NOTE: Do not reinstall the shipping nuts. The burner brackets sit over the threaded pins and the burner needs to be able to move freely as it expands and contracts with heat. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 41: Ember Bed Glass And Ember Material Installation

    NOTE: We recommend that you use a piece of paper, cardboard as a shield to mask the log grate and burner from overspray (see below). © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 42: Ember Material Installation

    NOTE: Make sure no ember material is placed directly on the burner. HINT: Add a few randomly placed ember chunks over the ember bed glass to produce a more realistic appearance. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 43: Log Set Installation

    Rear Log 250-04915 Left Log Right Twig 250-04918 250-04920 Center Left Twig 250-04922 Right Log 250-04919 Front Ember Chunk Left Twig Center Twig Front Left Log 250-04917 250-04921 250-04923 250-04916 © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 44 The rear log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 45 The right log has a channel on the bottom that fits over the ridge on the burner. Place the log in place and slide it to the rear. Make sure log placement does not obstruct any burner holes © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 46 The front left log has a channel that fits over the grate. When in place, the knob on the front of the log fits over the grate as well. Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 47 The center log has a hole on the back and a fork on the front. Position the log so this fits over the locating pin on the rear log. Make sure the fork on the front of the log fits over the grate as shown below. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 48 The center left twig is flat on the bottom with one hole. Place the twig on the locating pin as shown below. Make sure the twig is positioned so it does not cover any burner holes. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 49 The right twig has a hole and a slot on the bottom that fit over the pins on the right log. When properly positioned, the log will be placed as shown below and to the right. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 50 Do not use the entire bag of rock wool. Use only a small amount and save the remainder. Over-use of rock wool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 51: Lp Conversion Instructions

    When replacing the burner make sure it is properly located. Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 52 Look here for the orifice identification 23.8mm Screw each LP orifice until orifice protrudes 15/16" (23.8mm) 564 Orifice Numbers indicating full insertion (use wrench to support manifold when Front re-attaching orifice). Rear © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 53 Replace the firebox components. Install the logs and embers. Replace the glass. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 54: Special Instructions For Fireback Installation

    For Glass Firebacks, Slide the Media Tray Covers Outwards. For all other firebacks, discard the media tray covers Black Glass Firebacks All Other Firebacks © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 55 IDB01282 on the burner stand. Discard the Floor Firebacks (if applicable). They are not used with this fireplace. © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 56: Wiring Diagram

    Spark System EmberBed Jumper Lights* Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) * These AC components may not be applicable © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 57 Index © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)
  • Page 58: Index

    Log Set Installation ........... 43 ..............29 LP Conversion Instructions ......51 Top Vent or Rear Vent Configuration ....9 Mantel Requirements ........34 Vent Requirements .......... 20 Overview ............2 © Travis Industries 5/15/2019 - 1508 564 GSR2 25K CF (AUST)

Table of Contents