Lopi Pioneer Bay Installation And Use Manual
Lopi Pioneer Bay Installation And Use Manual

Lopi Pioneer Bay Installation And Use Manual

Pellet insert
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- - Please read this entire manual before installation and use of this
pellet fuel-burning room heater.
could result in property damage bodily injury or even death.
- - Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
- - Save these instructions
10850 117th Place N.E. Kirkland, WA 98033
Part # 93508051
4020204
Pioneer Bay
(Heritage Bay PI)
Pellet Insert
Masonry Fireplace
Factory Built (Metal)
Fireplace
Failure to follow these instructions
Tested to U.L. 1482 (1994), ASTM E1509 (1995),
ULC S627-93, CSA B366.2, and Oregon
$10.00
Admi n i s trati o n Rul e s 814-23-900 - 909 (Mob. Home)
Listed

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Summary of Contents for Lopi Pioneer Bay

  • Page 1 Pioneer Bay (Heritage Bay PI) Pellet Insert • Masonry Fireplace • Factory Built (Metal) Fireplace - - Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage bodily injury or even death.
  • Page 3: Introduction

    Introduction Introduction We welcome you as a new owner of a Pioneer Bay (Heritage Bay PI) pellet heater. In purchasing a Pioneer Bay you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Pioneer Bay is one of the finest home heaters the world over.
  • Page 4: Safety Precautions

    Safety Precautions • Do not operate the • Contact your local building heater if you smell officials to obtain a permit smoke coming from and information on any the heater. Turn the installation restrictions or switch to inspection requirements OWER "OFF", monitor your in your area.
  • Page 5: Safety Precautions

    Safety Precautions • The heater will not operate • This heater must be during a power outage. If connected to a standard a power outage does 115 V., 60 Hz grounded occur, check the heater electrical outlet. Do not for smoke spillage and use an adapter plug or open a window if any sever the grounding plug.
  • Page 6: Table Of Contents

    Table of Contents Introduction Operation (continued) Introduction ............1 Manual Mode.............16 Important Information .........1 Auto Mode ............17 Adjusting the Fan Speed........18 Safety Precautions Start-Up Sequence..........18 Safety Precautions ..........2 "AUGER ON" Light..........18 Specifications "FAULT" Light ............19 Heating Specifications ........5 Power Outages..........19 Dimensions............5 Maintenance Electrical Specifications........5 Daily Maintenance (whenever using the heater)..20...
  • Page 7: Specifications

    Specifications Heating Specifications: Approximate Maximum Heating Capacity (in square feet)*.........800 to 1,600 Sq. Feet Burn Rate (Pounds per Hour)**...............1.2 to 3.5 Maximum Burn Time on Low Burn** ..............10 - 30 Hours Hopper Capacity....................35 Pounds Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature.
  • Page 8: Installation

    Installation Before You Begin READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation.
  • Page 9: Clearances

    Installation Clearances • Insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the heater. • Insert must be placed a minimum 9" from a side wall (or combustible protruding more than 3/4").
  • Page 10: Venting The Pellet Stove

    Installation Venting the Pellet Stove • PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER). • DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE. •...
  • Page 11: Mobile Home Requirements

    Installation Mobile Home Requirements • Outside air is required (used for combustion) - see the directions below. • The heater must be bolted to the floor (Some states do not require this; check with your local building department). • The heater must be grounded to the steel chassis of the mobile home (Some states do not require this;...
  • Page 12: Setting The Restrictor

    Installation Setting the Restrictor In extremely rare cases the vent will produce too much draft for the heater. This leads to an inefficient burn, and in some cases, the flame going out. Excessive draft typically happens in tall vertical installations or very short horizontal installations. The factory restrictor setting is wide open. When to Adjust the Restrictor ( for qualified installers only ): •...
  • Page 13: Surround Panel & Circuit Board Installation

    Installation Surround Panel & Circuit Board Installation • NOTE: Attach the vent prior to installing the surround panels (& circuit board). • The panels are offered in the two sizes shown below: S i z e Brass Trim # Black Trim # Width Height 8 x 10 Panels...
  • Page 14: Installation Into A Masonry Fireplace

    Installation Installation into a Masonry Fireplace Vertical Cap “L” Vent Cover Plate (non-combustible) Storm Collar Seal the cover plate with silicone. 13” Min. “L” Vent Flex Section 3/8” Gap is required between the surround panels and the front of the fireplace. HINT: Paint the interior of the fireplace with latex paint to...
  • Page 15: Installation Into A Factory Built (Metal) Fireplace

    Installation Installation into a Factory Built (Metal) Fireplace “L” Vent Vertical Cap Cover Plate (non-combustible) Storm Collar Seal the cover plate with silicone. 3/8” Gap is required between the surround panels and the front of the fireplace. “L” Vent Flex Section The log shelf, screen, and doors (if present) must...
  • Page 16: Operation

    Operation Safety Notice Read this entire manual (especially the "Safety Precautions" on pages 2 and 3) before using this heater. Failure to follow the instructions may result in property damage, bodily injury, or even death. Do not unplug the heater to turn it off. This heater relies upon electricity to push the flue gases out the pellet vent –...
  • Page 17: Loading Pellets

    Operation Loading Pellets Lift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopper holds approximately 35 pounds of pellets. WARNING: NOTE: press the spring here while closing the hopper lid. The front edge Close the lid slowly to prevent of the hopper lid becomes...
  • Page 18: Operation (Continued)

    Operation Manual Mode Manual mode requires the user to turn the HEAT OUTPUT heater on and off manually. To Start AUTO Press the "Manual Start" button. That's it. The heater automatically goes to a medium burn MANUAL rate and high fan while the igniter starts the fire burning within 10 minutes.
  • Page 19: Auto Mode

    Operation Auto Mode Auto mode allows you to use a thermostat to control room temperature. The heater automatically turns on when the temperature drops below the thermostat setting. Once the heater reaches operating temperature, the heater then runs at the heat output setting selected. To Adjust Room Temperature (or Start the Stove) Move the thermostat to the heat setting...
  • Page 20: Adjusting The Fan Speed

    Operation Adjusting the Fan Speed Use the FAN dial to adjust the convection blower speed. HEAT OUTPUT AUTO MANUAL MANUAL START FAULT Start-Up Sequence This heater utilizes a start-up sequence whenever the mode switch is changed or the heater is started when cold.
  • Page 21: Fault" Light

    Operation "FAULT" Light This light comes on when an error occurs: • The heater runs out of pellets • During initial start-up (for a split second) or for improper electrical frequency • A start-up sequence that does not result in the heater coming up to temperature HEAT OUTPUT AUTO MANUAL...
  • Page 22: Maintenance

    Maintenance Daily Maintenance (whenever using the heater) Inspect the Burn When burning, the flames should be bright orange with an occasional ember jumping from the firepot. Make Sure Pellets are Not Piling Up If the pellets pile up over the burn pot, turn the mode switch to "OFF".
  • Page 23: Check Firepot For Clinkers

    Maintenance Daily Maintenance (whenever using the heater) - Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides, or are orange/black, turn the heater off and check for clinkers. The most likely causes are: •...
  • Page 24: Bi-Weekly Maintenance (Or Every 10 Bags Pellets)

    Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) Clean the Heat Exchange Tubes Open the WARNING: hopper lid. The front edge of the hopper lid becomes very hot, do not touch the area below the handle. WARNING: This rod becomes very hot during operation.
  • Page 25: Opening The Door

    Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued Opening The Door The front of the stove becomes very hot during operation. WARNING: Let the stove cool completely before conducting service. Use the door latch tool to open the latch. Door Latch Tool Latch Door Frame...
  • Page 26: Check Ashbox And Ashpan, Dispose

    Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued Check Ashbox, Ashpan, Dispose Ash If Necessary Removing the Ashbox Use both hands to lift the ashbox up and away from the insert. WARNING: The front of the heater becomes very hot during operation.
  • Page 27: Sweep Ash Into Ashpan

    Maintenance Bi-Weekly Maintenance (or every 10 bags of pellets) - Continued Sweep Ash Into Ashpan HINT: The more often you clean out the flyash, the more efficient your heater will burn. The firebox becomes very hot during operation. Let the WARNING: stove cool completely before conducting service.
  • Page 28: Yearly Maintenance (Or Every Two Tons)

    Maintenance Yearly Maintenance (or every two tons) WARNING: Disconnect the power cord prior to conducting service. The following section details extensive maintenance procedures. We strongly suggest these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer. Soot and Flyash: Formation and Need for Removal –...
  • Page 29: Clean The Exhaust Blower

    Maintenance Yearly Maintenance (or every two tons) - Continued Clean the Exhaust Blower (make sure the heater is cool and unplugged) Remove the surround panels Remove the six screws holding the (see page 11). Disconnect exhaust blower motor in place. the vent and pull the insert forward to gain better access.
  • Page 30: Check For Air Leaks - Door, Glass And Ashpan

    Maintenance Yearly Maintenance (or every two tons) - Continued Check for Air Leaks Around the Door, Glass, and Ashpan Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive sooting, inefficient burning, and perhaps a malfunction. •...
  • Page 31: Replacement Parts

    Brush, Pellet Stove, Broom Style 93005530 Burn Pot, Pellet, Removable 99300170 Control Board, Pellet, Electronic 93005000 Door Gasket, Pellet 93005085 Door, Pioneer Bay (Heritage Bay PI), Complete 99300208 Door Key 93005010 Door Roller Plate Assembly 93005012 Draft Flow Switch 93005060 Draft Flow Tubing, 1/4”...
  • Page 32: Normal Operating Sounds

    Normal Operating Sounds Auger Motor When feeding pellets, you Exhaust Blower may hear the intermittent The flow of exhaust buzz of this motor running. gases may create a low-pitched hum. This sound will change as the FEED RATE is altered. Heat Exchanger Tubes You may hear the heated air being forced through...
  • Page 33: Safety Label

    Safety Label WARNING - DO NOT REMOVE OR COVER THIS LABEL INSERT CLEARANCE DIAGRAM Listed Pelletized Solid Fuel Burning Appliance MANTEL For use in masonry or factory built (ZC) fireplaces. Travis Industries, Inc. 10850 117th Pl. NE Pellet Serial No. Kirkland, WA 98033 Insert Model: Heritage Bay PI...
  • Page 34: Warranty

    Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Years 1 &...
  • Page 35: Optional Equipment

    Optional Equipment Center Flue Adapter (Part # 99300137) The center flue adapter centers the flue and has a short "tee". This positions the vent closer to the stove than a normal "tee", allowing for tighter installations and easier access. • The adapter is made by Simpson Duravent®.
  • Page 36: Thermostat

    Optional Equipment Thermostat (Part # 99300650) Do not connect 120 VAC to the thermostat circuit of this heater (do not use a household thermostat used for a wall-board or other electrical heater). Attach the thermostat wire to the circuit board (see page 11 for instructions on removing the surround panels).
  • Page 37: Remote Thermostat

    Optional Equipment Remote Thermostat (Part # 99300653) • Follow the instructions included with the remote thermostat for installation and operation. Optional Log (Part # 98900126) Make sure the heater has fully Left Log Shelf Leg cooled before installation. Open the door (see the instructions Right Log Shelf Leg included with the owner’s manual.
  • Page 38: Index

    Index Adjusting the Fan Speed........18 Gold (cleaning)..........22 Air Leaks............28 Hearth Requirements.......... 7 Ashpan (Opening and Disposing Ashes) ....24 Heat Exchange Tubes (cleaning) ......22 Heating Specifications........5 AUGER ON Light..........18 Auto Mode ............17 Hopper Cleaning (Vacuum Hopper) ......22 Bi-Weekly Maintenance (or every 10 bags pellets) ..22 Important Information .........

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