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Freedom Fireplace Insert
Owner's
Manual
 Masonry Fireplace
Insert
Save these instructions
for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
 Copyright 2009, Travis
Listed
Industries, Inc.
Tested to: U.L. 1482
$10.00
100-01162
Report # B0506PRT-001
4050923

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Summary of Contents for Lopi Lopi Freedom Fireplace Insert

  • Page 1: Safety Notice

    Freedom Fireplace Insert Owner's Manual  Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 2: Introduction

    We suggest that you attach your Bill of Sale to this page so that you will have all the information you need Serial Number: in one place should the need for service or information occur. Purchase Date: Purchased From: © Travis Industries 100-01162 4041105...
  • Page 3: Table Of Contents

    Approximate Air Control Settings: ......18   To Switch The Power Cord To The Left Side: ..35   Ash Removal ............18   Installation Instructions ........... 35   Optional Blower Operation........ 19   Re-Loading the Stove ........19 © Travis Industries 100-01162 4041105...
  • Page 4 National Building Code. © Travis Industries 100-01162 4041105...
  • Page 5 Avoid placing wood against the glass when loading. Do not slam the door or strike the glass. Do not throw this manual away. Travis Industries, Inc. grants This manual has important no warranty, implied or This operating and maintenance...
  • Page 6: Installation Options

    7" Fireplace Opening - Extended Position (stock) 1-5/8" Fireplace Opening - Weight = 455 lbs. Flush Position (requires kit) Figure 1 Emissions: 3.2 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C. © Travis Industries 100-01162 4041105...
  • Page 7: Planning The Installation

    Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans. Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation.
  • Page 8: Fireplace Requirements

    With Mantel Shield 37-1/4” (947mm) j) Mantel Height 52-1/4” (1328mm) 40-1/4” (1023mm) With Mantel Shield 39-1/4” (997mm) * This is the distance the insert protrudes from the fireplace opening plus the required 16” (407mm) of hearth extension. © Travis Industries 100-01162 4041105...
  • Page 9: Insert Placement Requirements

    The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys. © Travis Industries 100-01162 4041105...
  • Page 10: Drafting Performance

    This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries cannot be responsible for external forces leading to less than optimal performance.
  • Page 11: Flue Installation

    Flue Bracket suit your application. components to secure the flue to the They are secured from fireplace insert. inside the firebox, making Self-Drilling Screws installation much easier. Contact RLH for additional details: Flue Opening www.chim-flex.com © Travis Industries 100-01162 4041105...
  • Page 12: Block-Off Plate Installation

    Measurement "C" See the dimensions to determine the location of the Measurement "B" center of the Firebox flue. See the dimensions to determine the location of the center of the flue. Figure 6 © Travis Industries 100-01162 4041105...
  • Page 13: Insert With Positive Connection

    Figure 7 NOTE: Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for installation and support. © Travis Industries 100-01162 4041105...
  • Page 14: Insert With Direct Connection (Masonry Fireplace)

    "Insert Placement Block-off plate or Requirements" for damper adapter minimum clearances and hearth required. Figure 8 NOTE: Direct connections require installation of an airtight block-off plate or damper adapter (see "Block-off Plate Installation" on page 11). © Travis Industries 100-01162 4041105...
  • Page 15: Safety Notice

    The door becomes hot during use. Use a glove to open the door if the handle is hot. To prevent smoke from entering the room, open the bypass before opening the door (see following page for directions). You can also open the door a small amount and let air enter the firebox. © Travis Industries 100-01162 4041105...
  • Page 16: Bypass Operation

    When starting or re-loading, pull the bypass out.  During normal operation, push the bypass in. Bypass Pulled Out Used for starting and re-loading Use the included pull tool to operate the bypass rod Bypass Pushed In Used for normal operation © Travis Industries 100-01162 4041105...
  • Page 17: Starting A Fire

    This should start the chimney drafting (this eliminates "cold air blockage"). Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire. © Travis Industries 100-01162 4041105...
  • Page 18: Adjusting The Burn Rate

    If the ashes are disposed of by burial in soil or otherwise locally ASHES dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. © Travis Industries 100-01162 4041105...
  • Page 19: Optional Blower Operation

    The 3/16" and 5/16" steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove. © Travis Industries 100-01162 4041105...
  • Page 20: Hints For Burning

    Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters. covered area. Allow for airflow Air Flow around the wood to dry the wood. Air Flow Air Flow © Travis Industries 100-01162 4041105...
  • Page 21: Troubleshooting

    See the section "Door and Glass Inspection" on page 23 for details.  Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. © Travis Industries 100-01162 4041105...
  • Page 22: Daily Maintenance (While Stove Is In Use)

    The ash acts as a light abrasive. The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. © Travis Industries 100-01162 4041105...
  • Page 23: Monthly Maintenance (While Appliance Is In Use)

    If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a full inspection. Excess creosote buildup may cause a chimney fire, that may result in property damage, injury, or death. © Travis Industries 100-01162 4041105...
  • Page 24: Yearly Maintenance

    Slight scaling or rusting of the metal is normal. Make sure the push pins hold the air tubes in place. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox. © Travis Industries 100-01162 4041105...
  • Page 25: Door Parts

    You may need to open and close the door repeatedly to get the gasket to seat fully. Replacing the Door Handle See the illustration above for a component list (see pg. 25 for details on adjusting the door). © Travis Industries 100-01162 4041105...
  • Page 26: Firebox Parts

    Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The side firebrick are removed later because they are pinned in place by the floor firebrick. Clean the firebox prior to replacing the firebrick. © Travis Industries 100-01162 4041105...
  • Page 27: Baffle Removal & Replacement

    Air Tube Removal & Replacement Air Tube Collar Air Tube Remove the left pin on the air tube collar Roll Pin Slide the air tube to the left, swing it down and remove from the firebox. © Travis Industries 100-01162 4041105...
  • Page 28 Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:...
  • Page 29: Listing Label

    Listing Information Listing Label © Travis Industries 100-01162 4041105...
  • Page 30: Door Shell Installation

    Door Retainer 9/16" Wrench 2. Place the door shell face down on a non-scratching surface. 3. Remove and discard the two set screws pre-installed on the bottom of the door shell (if applicable). 1/8” Hex Wrench © Travis Industries 100-01162 4041105...
  • Page 31: Nickel (Cast Iron) Doors Only

    See the photos below. 4. Place the door retainer into the door shell as shown below. Door Retainer Door Shell The indent on the door retainer slides into the clip on the door shell (on both sides). © Travis Industries 100-01162 4041105...
  • Page 32 (see step 2). 7. Attach the ashlip trim following the directions below. 9/16" Wrench 1/16” Hex Wrench Slide the ashlip trim into place then tighten the three set screws on the bottom of the ashlip to secure. © Travis Industries 100-01162 4041105...
  • Page 33: Flush Kit

    3. Place the air chamber side extension in place and attach with the included screws. 4. Place the air chamber top in place and attach with the included screws. 5. The surround panels attach to the air chamber side extensions in the same manner they attach to the insert. © Travis Industries 100-01162 4041105...
  • Page 34: Surround Panels

    Optional Knock-Out An optional knock-out is provided on both Install the top panel so the tabs insert sides if the power cord is routed behind the into the joggle clips on the top panel surround panel. © Travis Industries 100-01162 4041105...
  • Page 35: Front Blower (Part # 99000133)

    Control Box Use a 3/8" nutdriver to replace the two screws and hold the front blower to the appliance. 2. Plug the power cord running from the control box into a grounded 110 volt electrical outlet. © Travis Industries 100-01162 4041105...
  • Page 36 Monthly Maintenance ..........23 Noise (Normal Operating Sounds) ......19 Opening the Door ..........15 Operation .............. 15 Over-Firing the Stove ..........15 Overnight Burn ............19 Paint (Touch-Up Paint) .......... 24 Paint Curing ............15 © Travis Industries 100-01162 4041105...

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