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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
Copyright 2019, T.I.
36 CleanFace GSB2
$10.00
100-01503
ProBuilder
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.3
GMK10026
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW
11/9/20
Australia 2153
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Summary of Contents for Lopi ProBuilder 36 CleanFace GSB2
- Page 1 ProBuilder 36 CleanFace GSB2 • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS/NZS 5263.1.3 GMK10026 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Overview
Introduction Overview This manual details the installation requirements for the ProBuilder 36 CF GSB2 fireplace. For operating and maintenance instructions, refer to the ProBuilder 36 CF GSB2 fireplace Owner's Manual. © Travis Industries 11/9/20 - 1503 PB36 CF Install (Aust) -
Page 3: Table Of Contents
Table of Contents Use of a Non-Combustible Mantel Below Listed Overview ..............2 Mantel Clearances ............ 37 Installation Options ..........6 Finalizing the Installation ........38 Heating Specifications ..........6 Pilot Flame Inspection ............. 38 ... - Page 4 Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
- Page 5 Safety Precautions Safety Warnings (continued) Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. ...
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Page 6: Installation Options
Features and Specifications Installation Options Residential or Mobile Home Internal or External Chase Straight or Corner Placement Bedroom Approved Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square meters)* Up to 107 Up to 107 36 CF ProBuilder Maximum Input megajoules Per Hour... -
Page 7: Packing List
Installation (for qualified installers only) Packing List LP (Propane) Conversion Kit: Rear Burner Orifice (#57), Front Burner Orifice (#63), Pilot Orifice (0.14 LP), LP Regulator Thimble (2-Piece Assembly) Pipe Shield Header Shield Includes a log set. ... -
Page 8: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ... -
Page 9: Minimum Framing Dimensions
Installation (for qualified installers only) Minimum Framing Dimensions Min. Framing - Without CoolSmart TV kit WARNING When using a CoolSmart TV kit, see section: “CoolSmart TV - Framing the Chase” on page 58. 61-7/8" Max. 3" 1572mm 77mm 41" 1042mm 37-1/8"... - Page 10 Installation (for qualified installers only) Minimum Vent “Bump Out” application Min. 11” (280mm)* Min. 6” (153mm)* 8” (204mm) Certain configurations Vent may require vertical vent Centerline sections (see “Vent Requirements” for details. SIDE OF FIREPLACE Base of Fireplace * See “Vent Termination Requirements”...
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Page 11: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square. -
Page 12: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position There are two positions that the standoff/heat shield assembly can be installed. The standoffs are shipped in the standard (forward) position. If the unit is installed in the standard position no modification is needed. ... -
Page 13: Header And Pipe Shield Installation
Installation (for qualified installers only) Header and Pipe Shield Installation The header and pipe shield must be installed as shown below. NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily). - Page 14 Installation (for qualified installers only) The (2) header standoffs are screwed down flat to front edge of the top of the fireplace. On each standoff, remove the screw that is closest to the center of the fireplace (keep screw for reinstallation). Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step.
- Page 15 Installation (for qualified installers only) On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield onto the standoffs with the 90° bend facing the pipe shield. The tips of the standoffs will protrude through the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws Bend tabs down 90°...
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Page 16: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 36 CF PB (a) Corner to Wall (minimum) 38-1/2” (978mm) (b) Corner to Center of Flue (typical) 13”... -
Page 17: Televisions Placed Above The Fireplace
Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section gives guidelines to place a television above the fireplace. IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner not to place the television above a heat source like this fireplace. Doing so may decrease the longevity of the television and negate the warranty. -
Page 18: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. ... -
Page 19: Gas Line Location
Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve. Disconnect the shutoff valve from the cover plate (4 screws outside fireplace). -
Page 20: Electrical Connection
Installation (for qualified installers only) Electrical Connection The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. ... -
Page 21: Optional Wall Switch Or Thermostat Installation
Installation (for qualified installers only) Optional Wall Switch or Thermostat Installation Do not connect 110-240 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch (with wire) to OPTIONAL WALL SWITCH operate the fireplace burner without accessing the internal (included with fireplace) -
Page 22: Vent Requirements
Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. -
Page 23: Vent Installation
Installation (for qualified installers only) Vent Installation Slide the vent sections together and turn 1/4 turn until the sections lock in place. Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. -
Page 24: Diffuser
Installation (for qualified installers only) Diffuser A diffuser is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the diffuser to the open position (see illustration below). The charts for vent configurations detail the correct diffuser position. -
Page 25: Vent Configurations
Installation (for qualified installers only) Vent Configurations Minimum Vent Configuration Use 5x8” Diameter Coaxial Vent NOTE: Use the included thimble assembly whenever passing through a wall. (use on front and back of wall penetration). See picture below. The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. -
Page 26: Vent Configuration: Vertical Termination
Installation (for qualified installers only) Vent Configuration: Vertical Termination Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). NOTE: The included thimble assembly is not required and may be discarded. ... -
Page 27: Vent Configuration: Horizontal Termination With Vertical Rise
Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise Vent configurations 15’ or above (from the base of the fireplace) use 6-5/8” dia. vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (98900165). NOTE: For this configuration, the included thimble assembly is not required and may be discarded. -
Page 28: Termination Requirements
Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"... -
Page 29: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements If installed near carpet or other combustible, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. If the heater is installed at floor level, we recommend a non-combustible hearth to protect the flooring surface from discoloration or other negative impact from the heater. -
Page 30: Facing Requirements
Installation (for qualified installers only) Facing Requirements Non-combustible facing must extend from 1” above the base of the fireplace to the framing header (see illustration below for details). Non-combustible facing must extend the entire width of the unit to the framing opening on both sides (see illustration below for details). -
Page 31: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. -
Page 32: Thick Facing Guide
Installation (for qualified installers only) Thick Facing Guide The thick facing guide is shipped pre-attached to the fireplace. - Thick Facing - If using thick facing, leave the guide in place (see “Thick Facing” on the following page). - Thin Facing - If using thin facing, you may remove the thick facing guide following the directions below (see “Thin Facing”... -
Page 33: Thick Facing (Facing Thicker Than 39Mm)
Installation (for qualified installers only) Thick Facing (Facing Thicker than 39mm) If using thick facing, make sure to leave the thick facing guide in place. Make sure to leave the screen assembly in the stock (fully in) position. You may leave the screen assembly in place while installing thick facing. You may wish to protect it with plastic (or other suitable material) to repel debris. -
Page 34: Thick Facing Guide Size
Installation (for qualified installers only) THICK FACING GUIDE SIZE THICK FACING GUIDE LOCATION (PB CF) Extends 11/16" (18mm) above the tile stop Extends 5/8" (16mm) to the sides of the tile stop Tile Stop Tile Stop Width Height If using the lower screen frame extension, attach the lower thick facing guide here (it extends to the base of the fireplace) 1"... -
Page 35: Thin Facing (13Mm To 39Mm)
Installation (for qualified installers only) Thin Facing (13mm to 39mm) When using thin facing you may remove the thick facing guide and tuck the facing underneath the screen assembly. The screen assembly mounts may be adjusted to position the screen assembly directly against the facing (see “Screen Assembly Mounts”... -
Page 36: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. -
Page 37: Use Of A Non-Combustible Mantel Below Listed Mantel Clearances
Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non-combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: ... -
Page 38: Finalizing The Installation
Installation (for qualified installers only) Finalizing the Installation 1. Remove the glass (see page 41). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 39: Air Shutter Adjustment
Installation (for qualified installers only) Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment Correct Not Enough Air... -
Page 40: Location Of Controls
Installation (for qualified installers only) Location of Controls There is a door on the lower portion of the screen assembly to provide access to the manual controls on the fireplace. The door is held closed by two magnets. Open the door by gently pulling outward on the upper portion of the lower trim. -
Page 41: Glass Frame Removal And Installation
Installation (for qualified installers only) Glass Frame Removal and Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. - Page 42 Installation (for qualified installers only) 2. Remove the glass frame following the directions below. Open the latches holding the glass frame in place (start with the bottom) - follow the directions shown to the right. Pliers may be used Latch Top of Firebox Glass...
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Page 43: Barrier Screen Visual Deflector Adjustment
Installation (for qualified installers only) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Barrier Screen Visual Deflector Adjustment The barrier screen assembly has an adjustable visual deflector along the lower edge. -
Page 44: Log Set Installation
Installation (for qualified installers only) Log Set Installation Installation Warnings NOTE: Consult the installation manual for order of installation. If using propane (LP), convert the appliance before installing the log set. If using firebacks, install them prior to installing the log set. ... -
Page 45: Rear Log
Installation (for qualified installers only) Rear Log The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. Make sure the corner of the log is lined up with the rivet on the burner as shown in the lower right picture. -
Page 46: Right Log
Installation (for qualified installers only) Right Log The right log has a channel (C) on the bottom that fits over a ridge on the burner and a notch (D) that contacts the grate. Right Front Twig The right front twig has a hole for a locating pin on the bottom and a notch to rest on the grate at one end. Place twig over the pin and adjust so the notch is in contact with the grate as shown below. -
Page 47: Right Rear Twig
Installation (for qualified installers only) Right Rear Twig The right rear twig is shown below. It has a hole for a locating pin on the bottom. When in place, the front tip just barely rests on the right log as shown below. ©... -
Page 48: Center Log
Installation (for qualified installers only) Center Log The center log has a hole for a locating pin on the bottom and a notch to rest on the grate at one end. Ember Chunk Identification There are (2) ember chunks, that look very similar, included with this log set. It is important that they are on the correct side of the burner or they may cause flame impingement. -
Page 49: Left Ember Chunk
Installation (for qualified installers only) Left Ember Chunk The left ember chunk and has a flat bottom and charred end. The chunk fits behind the bar, 2 from the left, of the log grate. The charred end should be to the left. Place the ember chunk as shown below. Make sure the chunk is positioned so it does not cover any burner holes. -
Page 50: Ember Installation
Installation (for qualified installers only) Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. Rock Wool Placement (All Models) The included rock wool is placed on top of the burner to enhance the glow from the burner. - Page 51 Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
- Page 52 Installation (for qualified installers only) Remove the 2 manifold covers and place them aside. Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Remove and discard the gaskets on each burner orifice. Use a adjustable wrench to support the manifold while removing each orifice with a 1/2"...
- Page 53 Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
- Page 54 Installation (for qualified installers only) Remove the regulator from the front of the gas control valve. There is an knob extension on the regulator knob that will need to be moved to the new regulator. To remove the extension pull toward you. Replace with the propane regulator, using the new gasket and screws included with the regulator.
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Page 55: Wiring Diagram
Installation (for qualified installers only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Accessory Power Blower Rheostat ThermoDisk Hookup Optional Blower(s) Power In Appliance Ground 3.15A FUSE Base Pilot Sensor Integrated Flame... -
Page 56: Coolsmart Tv - Installation Overview (Optional)
Installation (for qualified installers only) CoolSmart TV - Installation Overview (Optional) The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. -
Page 57: Coolsmart Tv - Installation Requirements
Installation (for qualified installers only) CoolSmart TV - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4" (20mm) Min. 1-1/2" (39mm) Manifold 3-3/4" (96mm) Manifold Support Bracket Lower Manifold Framing Min. -
Page 58: Coolsmart Tv - Framing The Chase
Installation (for qualified installers only) CoolSmart TV - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below. PB36CF 26-1/2" 674mm Braces for Manifold Support Brackets 3-3/4" Bottom of Upper 96mm Manifold Framing Max. -
Page 59: Coolsmart Tv - Fireplace Preparation
Installation (for qualified installers only) CoolSmart TV - Fireplace Preparation Remove the knockouts from the top of the fireplace. Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up. - Page 60 Installation (for qualified installers only) Install the Convection Air Deflectors. The (2) deflectors must be installed prior to attaching the CoolSmart kit. After removing the cover plates, install the deflectors as shown below. Note how the deflectors points downward to the rear.
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Page 61: Coolsmart Tv - Reduced Mantel Height
Installation (for qualified installers only) Using oval pipe to get past an obstruction 5” Flex to CoolSmart If a situation arises that obstructs the 5” 7-3/4” Manifold CoolSmart flex vent runs (such as getting past a minimum sideways 5” round to 6” oval adapter vent) you may transition the 5”... - Page 62 Index © Travis Industries 11/9/20 - 1503 PB36 CF Install (Aust)
- Page 63 Index LP Conversion Instructions ......50 Additional Items Required ........7 Mantel Column Clearances ......35 Air Shutter Adjustment ........38 Mantel Requirements ........35 Altitude Considerations ........21 Minimum Framing Dimensions ......9 Approved Termination ........21 Optional Equipment Installation ......7 Approved Vent ..........
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