Lopi Radiant Plus GSB2 Small Installation Manual
Lopi Radiant Plus GSB2 Small Installation Manual

Lopi Radiant Plus GSB2 Small Installation Manual

Small inbuilt
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2018, T.I.
Radiant Plus GSB2
$10.00
100-01476
(AU) Small Inbuilt
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal)
Wood-Burning Fireplace
• Residential or Mobile Home
Listed by
AS 4553-2008
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
5/2/18
GMK 10034
Bella Vista NSW
Australia 2153

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Summary of Contents for Lopi Radiant Plus GSB2 Small

  • Page 1 Radiant Plus GSB2 (AU) Small Inbuilt • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home Listed by AS 4553-2008 GMK 10034 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Introduction

    The serial number is attached to the appliance near the gas control valve. This serial number will be needed in case you require service of any type. Model: Radiant Plus GSB2 Small Serial Number: Purchase Date: Purchased From: © Travis Industries...
  • Page 3: Table Of Contents

    Table of Contents Introduction ............2 Glass Frame Removal and Installation   (continued) ............. 24   Important Information ........2   Face Installation ..........25   Features ............6   Log Installation ..........26   Installation Options .......... 6   Rear Log Placement ...........
  • Page 4 Safety Precautions  Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5: Safety Warnings

    Safety Precautions Safety Warnings (continued)  Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance.  Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. ...
  • Page 6: Features

    Features and Specifications Features Installation Options Works During Power Outages  Residential or Mobile Home (battery backup system)  Fireplace Insert Blower Optional  Masonry or Factory Built (Metal) Wood-Burning Standing or Intermittent Pilot Fireplace Convenient Operating Controls  Natural Gas or Propane Variable-Rate Heat Output Heating Specifications Natural Gas...
  • Page 7: Installation Warnings

    Installation (for qualified installers only) Installation Warnings  Failure to follow all of the requirements may result in property damage, bodily injury, or even death.  This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. ...
  • Page 8: Fireplace Requirements

    Installation (for qualified installers only) Fireplace Requirements  Insert must be placed within a code-conforming masonry fireplace or tested and listed factory- built (metal) wood-burning fireplace. Repair any fireplace damage prior to installation.  Because the insert may use an optional circulation blower, clean the fireplace, smoke shelf, and chimney prior to installation.
  • Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements

    Installation (for qualified installers only) Factory-Built (Metal) Wood-Burning Fireplace Requirements The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below). The smoke shelf ("C"), internal baffles ("D"), screen ("E"), masonry lining or refractory ("G" & "I"), and metal or glass doors ("F") may be removed (if applicable).
  • Page 10: Leveling Legs

    Installation (for qualified installers only) Leveling Legs This heater includes front and rear leveling legs to accommodate fireplaces with a step-down firebox. Loosen these bolts, slide the legs to the correct position, then re-tighten the bolts. 3/8" Wrench Electrical Requirements ...
  • Page 11: Clearances

    Installation (for qualified installers only) Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Side Wall Minimum Clearances k Sidewall to Insert 5” (127mm) l Side Facing (non-combustible) 5”...
  • Page 12: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements  The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. ...
  • Page 13: Vent Requirements

    Installation (for qualified installers only) Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200330). It includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18” (458mm) by 18” (458mm). ...
  • Page 14: Extended Baffle (For Vent Configurations Over 6 Meters Tall)

    Installation (for qualified installers only) Extended Baffle (for vent configurations over 6 meters tall) This insert is shipped with the standard baffle installed. If the vent run exceeds 6 meters, replace the standard baffle with the included extended baffle.  For vent runs up to 6 meters –...
  • Page 15 Installation (for qualified installers only) 4. Move the restrictor to between the #4 and #5 position (see below). Position # 1 Position # 2 (stock) Position # 3... Set the restrictor in between position # 4 and #5 Loosen the 2 screws on the exhaust restrictor. Slide the restrictor to the correct restrictor position then tighten the screws to secure the restrictor.
  • Page 16: Vent Restrictor

    Installation (for qualified installers only) Vent Restrictor WARNING: Restrictor adjustment should only be done by a qualified installer. Most installations do not require vent restrictor adjustment. Only those installations determined to be over-drafting require adjustment. The best indication of over-drafting is a hyper-active flame pattern (flames move too quickly).
  • Page 17: Vent Installation

    Installation (for qualified installers only) Vent Installation Secure the vent to the fireplace insert and termination kit using screws. Intake "I" Exhaust "E" 3" (76mm) dia. Gas Liner (3" 76mm) (3" 76mm) Approved Additional Coaxial Sections May Be Added (support as needed) Inlet Exhaust Inlet...
  • Page 18: Vent Configurations

    Installation (for qualified installers only) Vent Configurations Inlet & Exhaust Re-Line Exhaust Only Re-Line Direct Vent Cap (either high wind or Prairie) 6-5/8" to 3" & 3" Colinear Adapter & Flashing Exhaust Exhaust Any cracks or damage inside the chimney must be Inlet repaired.
  • Page 19: Vent Connector Removal And Installation

    Installation (for qualified installers only) Vent Connector Removal and Installation  The vent connector is shipped attached to the insert, but may be removed to facilitate tight installations. See the directions below for installation. 1. Route the flex vent through the chimney from above (leave an extra 3' at the top). Make sure the flex is thoroughly stretched.
  • Page 20: Vent Connector Removal And Installation (Continued)

    Installation (for qualified installers only) Vent Connector Removal and Installation (continued) The vent connector may be removed. This screw holds the connector in place. 1/4" Nutdriver When replacing, make sure the gasket under the connector remains in place. The vent connector slides back and disengages from the three tabs on top of the insert. Connect the flex vent (exhaust and intake) to the vent connector (use self-drilling screws or hose clamps).
  • Page 21 Installation (for qualified installers only) The vent connector, when hanging from the chimney, may be grasped by reaching above the insert. Carefully move the connector forward, making sure all 3 tabs insert through the connector. Secure the vent connector to the insert using the screw removed earlier. ©...
  • Page 22: Surround Panel Installation

    Installation (for qualified installers only) Surround Panel Installation NOTE: The insert may be installed without surround panels. PANEL SIZE HEIGHT WIDTH PART # 25” 37” 96100543A (Aust. Only) 1. The insert should be in position with gas line and flue and intake connections attached, but pulled out slightly to allow panel installation.
  • Page 23: Glass Frame Removal And Installation

    Finalizing the Installation Glass Frame Removal and Installation The appliance must be completely cool before removing the glass. Do not strike or slam the glass. Open the four latches holding the glass Latch frame in place (start with the two below Push in on Top of the glass) - follow the directions shown...
  • Page 24: Glass Frame Removal And Installation (Continued)

    Finalizing the Installation Glass Frame Removal and Installation (continued) The glass latch can come loose from the glass frame. This occurs when the latch is turned 1/8 turn when disengaged from the unit. Follow the directions below to re-install the latch if it comes loose. Hold the latch at an angle and insert it into the slot on the glass frame.
  • Page 25: Face Installation

    Finalizing the Installation Face Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 26: Log Installation

    Finalizing the Installation Log Installation The logs are fragile, especially after being exposed to heat.  Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service.  Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 27: Left Log Placement

    Finalizing the Installation Left Log Placement The left log has one hole and one elevated pad on the bottom. Place the log so the pin on the burner inserts into the hole on the left end of the log. The right side of the log slides back until it touches the stop on the burner (see photos below).
  • Page 28: Left Twig Placement

    Finalizing the Installation Left Twig Placement The left twig is the shorter twig (see photo below). The bottom of the twig has two holes. Place the twig so the pins on the rear and left log insert into the holes on the twig. The square hole should be over the pin on the left front log Left Twig Right Twig...
  • Page 29: Rock Wool Placement

    Finalizing the Installation Rock Wool Placement The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin, porous layer. The best method for applying the rock wool is to brush it on to the burner.
  • Page 30: Steps For Finalizing The Installation

    Finalizing the Installation Steps for Finalizing the Installation 1. Remove the glass (see page 23). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 31: Air Shutter Adjustment

    Finalizing the Installation 6. Replace the glass. 7. Start the heater. 8. Leak test all gas joints. 9. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the media and glass are in place). The flames should be yellow with no sooting.
  • Page 32: Before You Begin

    Operation Before You Begin  Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Turn off the main gas supply to the appliance during appliance installation or maintenance.
  • Page 33: Starting The Heater For The First Time

    Operation Starting the Heater for the First Time  Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal.
  • Page 34: Adjusting The Blower Speed (Optional)

    Operation Adjusting the Blower Speed (Optional) The optional blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.
  • Page 35: Normal Operating Sounds

    Operation Normal Operating Sounds Extinction Pops It is not unusual, especially on Propane The appliance may creak with change of (LP) appliances, to experience a "pop" temperature -- THIS IS NORMAL. when the burner is shut off. Pilot Assembly The pilot flame will make a slight whisper sound.
  • Page 36: Maintaining Your Heater's Appearance

    Maintenance DANGER HIGH VOLTAGE: Disconnect power before attempting maintenance or repair. Maintaining Your Heater's Appearance The appliance must be completely cool prior to conducting service. Cleaning The Glass The glass may be cleaned with a non- abrasive cleaner. To clean the inside of the glass, simply remove the glass frame, place it on a non-scratching surface, and clean the surface.
  • Page 37: Troubleshooting Table

    Maintenance Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" Main Burners Will The remote control is not working correctly See the remote control instructions Not Start The thermostat is disconnected or set too low See "Thermostat Operation"...
  • Page 38: Wiring Diagram

    Maintenance Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Rheostat Thermodisk Optional Blower(s) 120 VAC 240 VAC Power In Power In Appliance Ground 3.15A FUSE Base...
  • Page 39: Safety Label

    Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 5/2/18-1476 Radiant Small GSB2...
  • Page 40: Conditions & Exclusions

    Limited 7 Year Warranty Register your Dragon Wholesaling Limited 7 Year Warranty online at lopi.com.au or complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: Dragon Wholesaling Pty. Ltd. Unit 4, 16 Lexington Drive Bella Vista NSW 2153 Australia. Dragon Wholesaling warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser...
  • Page 41: Lp (Propane) Conversion Instructions

    Optional Equipment for qualified installers only) LP (Propane) Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 42 Optional Equipment for qualified installers only) 3. Remove the burner and place it aside. 4. Install the LP (propane) pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 43 Optional Equipment for qualified installers only) 5. Remove the burner orifice and discard. Install the LP (propane) orifice. Remove the manifold cover to allow access to the burner orifice. Then slide the air shutters to provide additional room. Use a 9/16" wrench to secure the manifold while removing the orifice 9/16"...
  • Page 44: Optional Remote

    Optional Equipment for qualified installers only) Optional Remote Installation Disconnect the power cord Molex connector from the Electronic Controls Assembly. GSB2 units require the electronic controls assembly (IFC) to be removed to allow access to the wiring and controls. Using an 11/32”...
  • Page 45 Optional Equipment for qualified installers only) Loosen the two screws that hold the heat shield on the Electronic Controls Assembly and lift the front of the heatshield until you can disengage the rear leg of the heat shield from the back of the Electronic Controls Assembly .
  • Page 46 Optional Equipment for qualified installers only) Install and screw the receiver to the Electronic Controls Assembly housing using the two Philips head screws removed in the previous step. 8 Locate the on/off switch on the appliance. Access the back of the switch and remove the green and white wires.
  • Page 47 Optional Equipment for qualified installers only) 10 Install the system jumper into the same location on the board that you removed the green connector in the previous step. Replace with included jumper 11 Run the end of the included wire harness with (4) wires to the control module. Insert the connector into the “X8 User Interface”...
  • Page 48 Optional Equipment for qualified installers only) 15 Install the included (4) AA batteries into the receiver. 16 Install the included (3) AAA batteries into the transmitter. 17 See operating instructions, included with the remote kit, for details on how to synchronize the transmitter to the control module.
  • Page 49 Optional Equipment for qualified installers only) Blower Service Instructions WARNING: Disconnect power to the blower before servicing (unplug power cord or turn off service breaker). The blower assembly may be removed while leaving the wires connected. Slide the blower forward off of the grommets, being careful to not damage or disconnect any wiring (see illustration above).
  • Page 50 Index Additional Items Required ........7 Log Installation ..........26 Before You Begin ..........32 LP Conversion Instructions ......41 Clearances ............11 Maintaining Your Heater's Appearance ... 36 Continuous/Intermittent Pilot Switch ....34 Normal Operating Odors ........35 Dimensions ............6 Normal Operating Sounds .......

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