Suzuki DF2.5 Service Manual page 89

free end gap
the free end gap.
9
8
If the measurement exceeds the service
ton
PISTON
Piston
/CONROO/
clearance
To check the clearance, measure the
replace the pis-
items.
outside diameter in the thrust and axial directions.
hole diameter in the thrust and axial
ir' O O' L i
09900-20205: Micrometer
09900-20605: Dial calipers
Pin clearance in piston hole:
Standard: 0.002 - 0.013 mm (0.0001 - 0.0005
Service limit: 0.040 mm (0.0016
Pin clearance conrod small end:
Standard: 0.006-0.019 mm (0.0002- 0.0007
Service limit: 0.050 mm (0.0020
lf the clearance exceeds service
the piston, the
and/or the conrod assembly.
outside diameter:
Standard: 11.995- 12.000 mm (0.4722 - 0.4724
Service 11.980 mm
Piston hole diameter:
Standard: 12.002 - 12.008 mm
Service limit: 12.030 mm
Conrod end inside
Standard: 12.006 - 12.014 mm
-0.4728
-0.4730