Dake Force 40 Instructional Manual

Dake Force 40 Instructional Manual

Dake 3-phase dura press
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DAKE 3-PHASE DURA PRESS
Models: Force 40, 70, 100
INSTRUCTIONAL MANUAL
*Force 40 shown. May be slight differences*
WARNING!
Read and understand all instructions and responsibilities before operating. Failure to follow safety
instructions and labels could result in serious injury.
Dake Corporation
Phone: 800.937.3253
www.dakecorp.com
1809 Industrial Park Dr
Grand Haven, MI 49417

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Summary of Contents for Dake Force 40

  • Page 1 DAKE 3-PHASE DURA PRESS Models: Force 40, 70, 100 INSTRUCTIONAL MANUAL *Force 40 shown. May be slight differences* WARNING! Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury.
  • Page 2: Table Of Contents

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com TABLE OF CONTENTS DAKE STANDARD LIMITED WARRANTY ..............2 RETURN & REFUND POLICY ..................4 SAFEGUARDING THE POINT OF OPERATION ............5 SPECIFICATIONS ......................6 SAFETY ......................... 7 Label Location: ...................... 7 SET UP ..........................
  • Page 3: Dake Standard Limited Warranty

    - Serial # - Sales Order # Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number must be clearly written on the exterior packaging.
  • Page 4 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Warranty Exceptions: The following conditions are not applicable to the standard limited warranty: (a) Part installation or machine service was not completed by a certified professional, and is not in accordance with applicable local codes, ordinances and good trade practices.
  • Page 5: Return & Refund Policy

    Grand Haven, MI 49417 www.dakecorp.com RETURN & REFUND POLICY Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help. Returns All Dake manufactured / distributed machines, parts and couplings include a 30-day return option.
  • Page 6: Safeguarding The Point Of Operation

    ANSI B11.2 - Hydraulic Power Presses - Safety Requirements for Construction, Care, and Use It is important that Dake press users have a clear understanding of their responsibility involving the care and use of their Dake hydraulic press, including point-of-operation safe guards. Dake strongly recommends that Dake press users obtain a copy of the current American National Standard Institute (ANSI) B11.2 standard, for a more complete understanding of their responsibilities.
  • Page 7: Specifications

    In the space provided record the serial number and model number of the machine. This information is only found on the black and gold Dake tag shown below. If contacting Dake this information must be provided to assist in identifying the specific machine.
  • Page 8: Safety

    − Keeps safety labels in good condition and replace missing or damaged labels. If labels are needed send a request to Dake. Follow recommended precautions and safe operating practices. It is important that the operator understand all safety instruction listed below in order to prevent damage to themselves, others, or the machine.
  • Page 9: Set Up

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Additional Warnings: • Operator must never place hands in the area of the ram during pressing operations. • Do not use the press for pulling • A machine not subject to maintenance and periodical structural inspection is a danger for the operator and all persons working nearby.
  • Page 10: Placement

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Before handling the machine, it is necessary to use special lifting equipment whose maximum • lifting capacity is greater than the weight of the press. Press weight can be found in the “Specifications”...
  • Page 11: Electrical Connection

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Electrical Connection Only a certified electrician that follows local and state laws is authorized to perform any type of electrical connection on this press. The electrical power supply voltage must be made in compliance with local and state laws.
  • Page 12: Filling The Pump Unit

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Filling the Pump Unit To fill the pumping unit, use exclusively the oils indicated in the table or equivalent. The environmental conditions must be considered before purchasing oil. To transfer the oil from the container to the tank use an external filler to prevent the introduction of foreign material or liquids at the time of filling.
  • Page 13: Priming The Pump

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Priming the Pump Before starting the machine for the first time it is necessary to prime the pump. 1. Check that all the valves and distributors are in the rest position.
  • Page 14: Operating Temperature

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Operating Temperature After the machine has been operating at full rate check that the oil temperature does not exceed 140°F. If it does exceed 140°F check that the oil used is not too viscous and replace with more suitable oil if this is the case.
  • Page 15: Troubleshooting

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com TROUBLESHOOTING SYMPTOM CAUSE SOLUTION Air in pump Bleed the air Air in circuit Bleed the air Damaged cylinder gaskets Replace cylinder gaskets Cylinder moves slow Damaged or worn pump...
  • Page 16 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SYMPTOM CAUSE SOLUTION Drain oil from system and replace Valve parts jammed Dirty hydraulic oil with new filtered oil Lack of pressure from pump Recondition pump Pressure adjustment valve is set...
  • Page 17: Parts List

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com PARTS LIST Electrical Box Components Item Description 40 Ton 70 Ton 100 Ton Contactor Transformer 300842 300842 300842 Overload 220-volt 302187 302187 302187 Overload 440-volt 302189 302189 302188 N.O. Contact Block...
  • Page 18: Cylinder

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Cylinder: Item Description 40 Ton 70 Ton 100 Ton Piston Gasket 300609 301195 301189 Piston O-Ring 300610 301196 301186 Head Guide Ring 300647 301197 301187 Head O-Ring 300648 301198...
  • Page 19: Hydraulic Pumping Unit

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Hydraulic Pumping Unit: Item Description 40 Ton 70 Ton 100 Ton Complete Power Unit 300633 300633 79937 Tank Cover 301388 301388 301391 Electrical Cover 300388 300388 300388 Fill Cap...
  • Page 20: Order Information

    Please contact factory for current prices. ORDER INFORMATION Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B.

This manual is also suitable for:

Force 70Force 100

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