Welding And Return Current Cables - Kemppi KempoMat 2500 Operation Instructions Manual

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Rated voltage
Fuses, delayed
Connection cable
Rated voltage
Fuses, delayed
Connection cable
Change of mains voltage / Kempomat 2500, 3200
Connection and change of the mains cable and the plug must be carried out only by a competent
electrician.
Connection 3~ 230 or 3~ 400 V of mains voltage
By delivery from the factory the Kempomat 3200 and 2500 machine has been connected for
mains voltage 3~ 400 V. In order to change the mains voltage in the Kempomat 2500/3200
machine, remove the side plate of the machine. Change the connections according to the
enclosed diagram. You find the corresponding wiring diagram on the instruction label, which
is under terminal block.
Note! The Kempomat 4000 machine has the connection for only one mains voltage!

2.5. WELDING AND RETURN CURRENT CABLES

Use only copper cables with cross-sectional area of at least 50 mm
In enclosed table are shown typical loading capacities of rubber insulated copper cables, when
ambient temperature is 25 °C and conductor temperature is 85 °C.
Kempomat 2500
Cable cross-section
Cu
2
25 mm
2
35 mm
Kempomat 3200, 4000
Cable cross-section
Cu
2
50 mm
2
70 mm
Don´t overload welding cables over permissible values due to voltage losses and
heating.
Fasten the earthing press of the return current cable carefully, preferably direct
onto the piece to be welded.
The contact surface area of the press should always be as large and steady as pos-
sible. Clean the contact surface from paint and rust.
COPYRIGHT KEMPPI OY
Kempomat 2500
230 V
400 V
16 A
10 A
2
4 x 2.5 S mm
4 x 2.5 S mm
Kempomat 3200
230 V
400 V
20 A
16 A
2
4 x 2.5 S mm
4 x 2.5 S mm
Duty cycle ED
100 % 60 % 30 % for 100 A
180 A 230 A 330 A 0.7 V
225 A 290 A 410 A 0.5 V
Duty cycle ED
100 % 60 % 40 % for 100 A
285 A 370 A 450 A 0.35 V
355 A 460 A 560 A 0.25 V
Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 5
2
Kempomat 4000
230 V
25 A
2
2
4 x 6.0 S mm
2
.
Voltage loss / 10 m
Voltage loss / 10 m
400 V
16 A
2
4 x 2.5 S mm

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