Kemppi Kempomat 2500 Operating Manual
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- Operating manual (28 pages) ,
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Kempomat
2500, 3200, 4200
EN
Operating manual • English
FI
Käyttöohje • Suomi
SV
Bruksanvisning • Svenska
NO
Bruksanvisning • Norsk
DA
Brugsanvisning • Dansk
DE
Gebrauchsanweisung • Deutsch
NL
Gebruiksaanwijzing • Nederlands
FR
Manuel d'utilisation • Français
ES
Manual de instrucciones • Español
PL
Instrukcja obsługi • Polski
RU
Инструкции по эксплуатации • По-русски
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Table of Contents
Related Manuals for Kemppi Kempomat 2500
Summary of Contents for Kemppi Kempomat 2500
- Page 1 Kempomat 2500, 3200, 4200 Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi • Polski Инструкции по эксплуатации • По-русски...
- Page 3 Operating manual english...
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Page 4: Table Of Contents
COntents preFaCe ................................ General ................................. Product introduction ..........................installatiOn OF the pOwer sOurCe ............Positioning of the machine ........................Connection to the mains supply ....................... Mounting of the mains cable ......................Welding and return current cables ....................use OF wireFeeder ........................ -
Page 5: Preface
Supply voltage of the Kempomat 2500 power source is 3~ 230 V/400 V. Supply voltage of the Kempomat 3200 power source is 3~ 230 V/400 V. Welding voltage adjustment is in 10-steps. -
Page 6: Installation Of The Power Source
installatiOn OF the pOwer sOurCe pOsitiOning OF the maChine Place the machine on a firm, dry and level surface. Where possible, do not allow dust or other impurities to enter the machines cooling air flow. Preferably site the machine above floor level; for example on a suitable carriage unit. -
Page 7: Welding And Return Current Cables
By delivery from the factory the Kempomat 3200 and 2500 machine has been connected for mains voltage 3~ 400 V. In order to change the mains voltage in the Kempomat 2500/3200 machine, remove the side plate of the machine. Change the connections according to the enclosed diagram. -
Page 8: Use Of Wirefeeder
OF wireFeeder parts OF wire Feed meChanism Kempomat 2500 Wire guide tubes for 2-roll wire feed mechanism Wire ø mm Wire guide tube ø mm Fe, Mc, 0,6 ... 0,8 White 3134140 brass 4285900 plastic 4102283 0,9 ... 1,6 Orange... - Page 9 Kempomat 3200, 4200 Feed rolls 4-roll (3200, 4200) Colour ø mm Colour ø mm Fe, Fc, Mc 1.0/1.2 3133940 Fe, Ss, Al White 0.6/0.8 3133810 Orange 1.2/1.2 (L) 3137380 Knurled V-groove White 0.8/0.8 (L) 3143180 Yellow 1.4-1.6/2.0 3133990 Plain V-groove 1.0/1.2 3133210 Yellow...
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Page 10: Installation Of The Wire Feed System
Mounting to the gas bottle and shielding gas flow regulation, see paragraph for SHIELDING GAS. installatiOn OF wire Feed accessories according to wire feed Wire feed rolls are available with plain groove, knurled groove and with trapezoidal groove for different purposes. Kempomat 2500 Colour Filler wire ø, mm inch Feed rolls white 0.6 and 0.8... -
Page 11: Mounting Of Mig Welding Gun
Kempomat 3200, 4200 Colour Filler wire ø, mm inch Feed rolls white 0.6 and 0.8 0.030 0.9/1.0 and 1.2 0.035, 0.045 and 0.052 yellow 1.4, 1.6 and 2.0 1/16 and 5/64 Guide tubes orange 0.6-1.6 0.024-1/16 Feed roll with plain groove: Universal feed roll for welding of all kinds of wires Feed rolls with knurled groove: Special feed roll for cored wires and steel wires... -
Page 12: Automatic Wire Feed To Gun
autOmatiC wire Feed tO gun Automatic wire feed makes change of wire reel more rapid. In reel change the pressure of feed rolls need not to be released and filler wire goes automatically to correct wire line. • Make sure that groove of feed roll matches the diameter of welding wire used. Feed roll groove is selected by moving the groove selecting washer. -
Page 13: Shielding Gas
shielding gas As MIG shielding gas is used carbon dioxide, mixed gases and argon. Shielding gas flow rate is defined by welding current size. Typical rate of gas in welding of steel is 8-15 l / min. gas flow regulator Gas flow regulator should be suitable for shielding gas used by you. -
Page 14: Operation And Use Of Power Source
OperatiOn and use OF pOwer sOurCe KempOmat panels Wire feed panel Push-pull gun connector and switch (accessory) Welding gun connector (EURO) Mounting place for MSD 1 V/A metering unit (accessory) Signal lamp for Kempomat 4200 main switch Signal lamp for overheating (power source) Kempomat 3200 main switch Kempomat 4200 main switch and voltage selecting range Voltage selecting switch (fine grading) -
Page 15: Wire Feed Panel
Feed panel Kempomat 2500 Adjustment potentiometer for wire feed KMW timer, continuous/hold, continuous/spot/cycle arc, welding spot or cycle time Kempomat 3200, 4200 Adjustment potentiometer for wire feed KMW timer, continuous/hold, continuous/spot/cycle arc welding, spot or cycle time wire Feeder unit... -
Page 16: Main Switches And Pilot Lamps
Table of adjustments, switch positions: In Kempomat 2500 the welding voltage is adjusted with one 10-step turn switch. In Kempomat 3200 and 4200 the welding voltage is adjusted with two turn switches. In Kempomat 4200 first select the other welding voltage area from the main switch . -
Page 17: Adjustment For Arc Roughness
pilot lamps of the machine report about electric function: The green pilot lamp indicating that the machine is ready for operation is always illuminated, when the machine is connected to mains voltage and you have selected welding voltage range from the main switch. The yellow pilot lamp for thermal protection is illuminated, when thermal protection of the welding circuit has released due to overheating. -
Page 18: Kmw Timer Functions
Factors influencing on the delay: The wire feed speed has a significant influence on required burn back time. By low wire feed speeds always select the short burn back time. • Melting of aluminium is much quicker than by steel-base materials, so that the burn back time is clearly shorter. -
Page 19: Accessories
With the unit´s switch you can select the Kempomat operation or the push-pull gun operation. Concerning the right connections in the gun, contact your KEMPPI dealer. installatiOn and mOunting OF Kmw synC In the accessories of the KMW timer are included electronics card, potentiometer knob, switch protections, flat cable and fastening screws. -
Page 20: Operation Disturbances
When using compressed air, always protect your eyes with proper eye protection. regular maintenanCe OF the equipment Kemppi service repair shops make regular maintenance according to the agreement. The major points in the maintenance procedure are listed as follows: • Cleaning of the machine • Checking and maintenance of the welding tools... -
Page 21: Cables
The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health. -
Page 22: Ordering Numbers
Ordering numbers Kempomat 2500 230/400 V 621425002 Kempomat 3200 230/400 V 621432002 Kempomat 4200 230 V 6214422 Kempomat 4200 400 V 6214424 KMW sync 2 (Synchronization unit) 6219150 MSD 1 (Volt / Ampere metering unit) 6185666 GH 20 (Gun holder) -
Page 23: Technical Data
Kempomat 2500 Rated voltage 230 V / 400 V Connection voltage 3~ 400 V 380 V -10% ... 415 V +6% 3~ 230 V 220 V -10% ... 240 V +6% Rated power at max. current 230 V / 400 V... - Page 24 Kempomat 3200 4200 Rated voltage 230 V / 400 V Connection voltage 3 ~ 400 V 380 V -10% ... 415 V +6% 380 V -10% ... 415 V +6% 3 ~ 230 V 220 V -10% ... 240 V +6% 220 V -10% ...
- Page 26 78681 EPONE CEDEX myynti.fi@kemppi.com info.ru@kemppi.com FRANCE Tel +33 1 30 90 04 40 KEMPPI SVERIGE AB KEMPPI, TRADING (BEIJING) COMPANY, Telefax +33 1 30 90 04 45 LIMITED Box 717 sales.fr@kemppi.com Room 420, 3 Zone, Building B, S-194 27 UPPLANDS VÄSBY No.12 Hongda North Street,...