Table Of Contents - Kemppi KempoMat 2500 Operation Instructions Manual

CONTENTS
1. PREFACE .................................................................................................... 3
1.1. Introduction .......................................................................................... 3
1.2. Product introduction ............................................................................. 3
2. INSTALLATION OF THE POWER SOURCE.............................................. .3
2.1. Transport and lifting of the machine..................................................... 3
2.2. Siting the machine ............................................................................... 4
2.3. Connection to the mains supply........................................................... 4
2.4. Mounting of the mains cable ................................................................ 4
2.5. Welding and return current cables ....................................................... 5
3. USE OF WIREFEEDER .............................................................................. 6
3.1. Parts of wire feed mechanism.............................................................. 6
3.2. Installation of the wire feed system...................................................... 8
3.3. Installation of wire feed ........................................................................ 8
3.4. Mounting of MIG welding gun .............................................................. 9
3.5. Mounting and locking of wire reel ........................................................ 9
3.6. Automatic wire feed to gun ................................................................ 10
3.7. Adjustment of tightness of wire reel brake ......................................... 10
3.8. shielding gas ...................................................................................... 11
4. OPERATION AND USE OF POWER SOURCE ........................................ 12
4.1. Kempomat panels .............................................................................. 12
4.2. Wire feed panel.................................................................................. 13
4.3. Wire feeder unit.................................................................................. 13
4.4. Main switches and Pilot lamps........................................................... 14
4.5. Adjustment for arc roughness I, II ...................................................... 15
4.6. Operation of cooling fan..................................................................... 15
5. CONTROL PANELS AND ADJUSTMENTS............................................... 15
5.1. Wire feed speed potentiometer.......................................................... 15
5.2. Burn back time ................................................................................... 15
5.3. KMW timer ......................................................................................... 16
6. ACCESSORIES......................................................................................... 17
6.1. KMW sync.......................................................................................... 17
6.2. Installation and mounting ................................................................... 17
7. OPERATION DISTURBANCES................................................................. 18
7.1. Cables................................................................................................ 19
7.2. Power source ..................................................................................... 19
8. REGULAR MAINTENANCE OF THE EQUIPMENT.................................. 19
9. ORDERING NUMBERS ............................................................................ 19
10. TECHNICAL DATA..................................................................................... 20
2 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340
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